TY - CONF A1 - Pfennig, A. A1 - Wolf, Marcus A1 - Wiegand, Reiner A1 - Bork, Claus-Peter T1 - New in-situ measurement technique to determine corrosion fatigue in components and pipes under cyclic load N2 - In the field of water pipelines, geothermal energy production as well as carbon capture and storage technology (CCS) materials have to provide a high resistance to corrosion and mechanical stress. The combination of cyclic load and corrosive aqueous environment leads to corrosion fatigue of pipes and components (e.g. pumps) and thus inevitably to the reduction of the lifetime of these components. To estimate the reliability of components from adjusted in-situ-laboratory experiments a corrosion chamber was designed and tested with CO2 saturated corrosive aqueous media flowing at a steady rate. Unique feature of this special chamber is its installation directly onto the sample and thus providing flexible usability in almost every testing machine. This allows simultaneous mechanical loading of the sample, operation at temperatures up to 100 °C and exposure to fluid flow of corrosive liquids and gases. The lifetime reduction of AISI 420C (X46Cr13, 1.4034) is demonstrated at T=60 °C, geothermal brine: Stuttgart Aquifer flow rate: 9 l/h, CO2. S-N plots, micrographic-, phase-, fractographic- and surface analysis were applied to obtain sustainable information on the corrosion fatigue behavior. Maximum number of cycles (here 12.5 x 106 cycles to failure) is reached at σa =173 MPa. No typical fatigue strength exists and passive corrosion fatigue may be identified as failure cause. T2 - MWWD & IEMES 2012 CY - Budva, Montenegro DA - 22.10.2012 KW - Corrosion fatigue KW - Corrosion chamber KW - S-N-plots KW - Steel KW - In-situ experiment PY - 2012 SN - 978-9944-5566-6-8 SP - 1 EP - 8 AN - OPUS4-28569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolf, Marcus A1 - Heynert, Katharina A1 - Böllinghaus, Thomas A1 - Pfennig, A. T1 - First in-situ electrochemical measurement during fatigue testing of injection pipe steels to determine the reliability of a saline aquifer water CCS-site in the Northern German basin N2 - During carbon dioxide storage technology (carbon capture and storage, CCS) components are exposed to a corrosive environment and mechanical stress, which results in corrosion fatigue and inevitably followed by the a lifetime reduction of these components. In order to gain knowledge upon the corrosion fatigue strength of materials, Samples of high alloyed stainless injection-pipe steels AISI 420 X46Cr13, and X5CrNiCuNb16-4 AISI 630 were tested in a at T=60 °C and ambient pressure in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Therefore a corrosion chamber applied to a resonant testing machine allowing for “in situ” test conditions was designed and successfully tested. In-situ tension compression experiments were established using a resonant testing machine at a frequency as low as 30 – 40 Hz. In addition technical CO2 was introduced into the closed system at a rate close to 9 L/h to keep stable environmental conditions. Simultaneously electrochemical testing was performed to get information on failure causes and the mechanism of failure during the injection of CO2 into deep geological layers. S-N plots, micrographic analysis, and surface analysis of the fracture surface were applied to obtain sustainable information on the corrosion fatigue behavior of injection pipe steels. Samples used have a surface roughness of Rz = 4, to simulate technically machined surfaces. X46Cr13 reached the maximum number of cycles (12.5 x 106) at a stress amplitude of 173 MPa. X5CrNiCuNb16-4 reached the maximum number of cycles (10 x 106) at a stress amplitude at 150 MPa. The scatter range of X5CrNiCuNb16-4 is very high (1:34); by comparison the scatter range of X46Cr13 is only 1:3.5. T2 - GHGT-12 - Greenhouse gas control technologies conference CY - Austin, TX, USA DA - 05.10.2014 KW - Steel KW - Corrosion fatigue KW - Electrochemistry KW - Reliability KW - CCS KW - CO2-storage PY - 2014 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-319426 SN - 1876-6102 N1 - Serientitel: Energy Procedia – Series title: Energy Procedia VL - 63 SP - 5773 EP - 5786 PB - Elsevier Ltd. AN - OPUS4-31942 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bork, Claus-Peter A1 - Wolf, Marcus A1 - Pfennig, A. A1 - Trenner, S. A1 - Wiegand, Reiner T1 - Comparison between X5CrNiCuNb16-4 and X46Cr13 under corrosion fatigue N2 - In geothermal power plants materials e.g. pumps are exposed to extremely corrosive thermal water. This results in corrosion fatigue and so inevitably the reduction of the lifetime of these components. Also in the field of the carbon dioxide storage technology (carbon capture and storage CCS) components are exposed to a corrosive environment and mechanical stress. In order to gain knowledge upon the corrosion fatigue strength of materials a corrosion chamber for "in situ" conditions was designed and successfully applied.Two different steels X46Cr13 and X5CrNiCuNb16-4 have been tested and their corrosion fatigue behavior was compared. To simulate the frequency of operating pumps (30 – 40 Hz) a resonant testing machine was used. In addition technical CO2 was introduced into the closed system at a rate close to 9 L/h to keep stable environmental conditions. The samples have a surface roughness of Rz = 4 to simulate technical machined surfaces. The calculated tensile strength of X46Cr13 with soft annealed microstructure (coagulated cementite in ferrite-perlite matrix) is about 680 MPa and the yield strength is about 345 MPa. The tensile strength of X5CrNiCuNb16-4 is about 1078 MPa and the yield strength about 928 MPa. Testing parameters are: corrosion media: saline aquifer water (Stuttgart Aquifer) temperature of the brine at 60 °C and load ratio of R=-1. For X46Cr13 a stress amplitude between 160 MPa to 270 MPa and for X5CrNiCuNb16-4 a stress amplitude between 150 to 500 was chosen. Cycles until crack initiation differ strongly and were found to start at 5 x 104 up to 12.5 x 106 cycles.X46Cr13 has reached a maximum number of cycles (12.5 x 106) at a stress amplitude of 173 MPa. X5CrNiCuNb16-4 has reached the maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa. The range of scatter for X5CrNiCuNb16-4 is very high (1:34) in comparison the range of scatter for X46Cr13 (1:3.5). T2 - Corrosion 2014 CY - San Antonio, TX, USA DA - 09.03.2014 KW - Steel KW - Corrosion chamber KW - Geothermal power KW - CCS KW - Corrosion fatigue PY - 2014 SP - Paper 3776, 1 EP - 6 PB - NACE AN - OPUS4-31085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Bork, Claus-Peter A1 - Wolf, Marcus T1 - Design of a high pressure system for in-situ tests on the corrosion fatigue of metallic materials N2 - In geothermal power plants pumps are exposed to corrosive and oscillating loads. This leads to corrosion fatigue and reduces the lifetime of certain components. Usually underwater power pumps are placed inside the borehole. In this case an installation depth of 600 to 800 meters below ground level is typical. In these depths an additional load due to high pressure and high temperature is introduced which is based on geothermal brine. Therefore the material which is used for the pump is steel.For fatigue testing at loads existing in deep geological layers an appropriate system for fatigue tests under in-situ conditions was set up. The requirements of the design are: temperature of the corrosion medium of 200 °C pressure of 200 bars and the complete immersion of the specimen in flowing corrosion medium containing mixtures of corrosive gasses during the entire test period.The test system has three main components the corrosion chamber the heating module and the reservoir. It is important that the corrosion chamber is only fixed onto the specimen which allows for highest flexibility of the test system operational in many different test machines. The heating module heats the corrosion medium up to 200 °C. The reservoir make sure that the volume of the corrosion medium satisfies requirements of the DIN 50905 Part 1 is conformed providing minimum required corrosive medium of 10 ml/cm² in relation to the sample surface.This innovative fatigue test system aims at performing in- situ fatigue corrosion tests simultaneously at high pressure and high temperature in liquid and gaseous corrosive environment. Results from the tests will allow determining the fatigue life of several materials influenced by pressure and temperature under corrosive conditions. T2 - Corrosion 2014 CY - San Antonio, TX, USA DA - 09.03.2014 KW - High pressure KW - Corrosion fatigue KW - Corrosion chamber PY - 2014 SP - Paper 3775, 1 EP - 6 AN - OPUS4-31086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolf, Marcus A1 - Pfennig, A. ED - Knaut, M. T1 - Konstruktion von Prüfanlagen zur Untersuchung der Schwingungsrisskorrosion N2 - Die Lebensdauer von Bauteilen welche gleichzeitig mechanisch und korrosiv belastet werden kann mit vorhandenen Literaturwerkstoffdaten nicht ausreichend bestimmt werden. So kommt es entweder im Betrieb frühzeitigen versagen, oder einer Überdimensionierung bei der Konstruktion. Um Werkstoffe unter Bedingen der SchwingungsrisskorroSIOn zu prüfen und somit belastbare Materialkennwerte zu bekommen, ist es notwendig diese unter Realbedingungen in hierfür geeigneten Prüfanlagen zu testen. T2 - NWK16 - 16. Nachwuchswissenschaftlerkonferenz 2015 CY - Berlin, Germany DA - 16.04.2015 KW - Corrosion fatigue KW - Konstruktion KW - Prüftechnik PY - 2015 SN - 978-3-8305-2044-3 SP - 1 EP - 5 PB - Berliner Wissenschafts-Verlag AN - OPUS4-33262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolf, Marcus A1 - Afanasiev, Roman A1 - Böllinghaus, Thomas A1 - Pfennig, A. T1 - Investigation of Corrosion Fatigue of Duplex Steel X2CrNiMoN22-5 3 Exposed to a Geothermal Environment under Different Electrochemical Conditions and Load Types N2 - Corrosion fatigue (CF) of duplex stainless steel (DSS) X2CrNiMoN22-5-3 was investigated in in-situ geothermal conditions of the Northern German Basin (NGB). The influence of the load type on CF behavior of the alloy was examined by applying push/pull and rotating bending cyclic load to failure. The hour-glass shaped specimens with both polished and precisely turned surface finish were tested in corrosion chambers allowing for the permanent circulation of Northern German Basin electrolyte heated to 369 K. Additionally, the influence of a protective cathodic potential on the CF life expectancy was investigated by employing a potentiostat. The rotating bending cyclic load led to a higher CF life expectancy, which decreased with increasing duration of the experiment due to a higher deterioration rate of the material. The application of a cathodic potential caused a significant increase of the CF lifespan from 4.7 x 105 (open-circuit potential (OCP)) to 107 cycles (preset threshold cycle number) for the potential range from USHE = – 450 to – 900 mV. Microstructural analysis of the CF damage revealed horizontal grain attack within corrosion pit cavities, multiple fatigue cracks and preferable deterioration of the austenitic phase. T2 - 13th International Conference on Greenhouse Gas Control Technologies, GHGT-13 CY - Lausanne, Switzerland DA - 14.11.2016 KW - Different load cases KW - Corrosion fatigue KW - DSS KW - Geothermal environment KW - Different electrochemical conditions PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-439231 SN - 1876-6102 VL - 114 SP - 5337 EP - 5345 PB - Elsevier Science AN - OPUS4-43923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -