TY - JOUR A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Niobium carbide for wear protection - tailoring its properties by processing and stoichiometry N2 - Niobium carbide is a hardly explored carbide but its functional profile shows a high potential for wear protection and tribological applications, which are currently dominated by tungsten carbide. Surprisingly little information is available on niobium carbide (NbC). Niobium carbide can be either synthesized by carbothermal conversion of Nb2O5 or be metallurgically grown and leached out. Furthermore, NbC hardmetal grades can be bonded by all known metallic binders and processed and sintered in exactly the same way as WC-based hardmetals. Niobium is today largely available. NbC can be efficiently produced, provides comparably low friction in many relevant tribo-contacts and displays low wear. NbC and Nb2O5 have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO3 and Co3O4. This contribution demonstrates the key characteristics of NbC and discusses its sustainability and reliable value chain. KW - niobium carbide KW - wear KW - machining PY - 2016 U6 - https://doi.org/10.1016/j.mprp.2015.12.010 SN - 0026-0657 VL - 71 IS - 4 SP - 265 EP - 272 PB - Elsevier Ltd. AN - OPUS4-37150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S.G. A1 - Vanmeensel, K. A1 - Mohrbacher, H. A1 - Woydt, Mathias A1 - Vleugels, J. T1 - Microstructure and mechanical porperties of NbC-matrix hardmetals with secondary carbide addition and different metal binders N2 - NbC has a relatively high hardness (19.6 GPa) and melting temperature (3600 °C) and is usually applied as a grain growth inhibitor in WC–Co hardmetals. The current study reports on the influence of the sintering technology and overall chemical composition on the microstructure and mechanical properties of NbC-based hardmetals, using Co as a binder. The partial replacement of NbC by 5 wt.% WC, Mo2C, VC or TiC allows one to significantly improve the hardness and toughness of the NbC–Co materials. The influence of different binders, i.e., Co, 316L stainless steel and Fe3Al on the microstructure and mechanical properties of NbC-based hardmetals was also investigated. The powder mixtures were sintered in the solid state by PECS and liquid state by conventional vacuum sintering. Detailed microstructural analysis was conducted by EPMA elemental mapping and WDS point analysis. Mechanical properties, including Vickers hardness and indentation toughness were assessed. KW - Niobium carbide KW - Sintering KW - Grain growth KW - Microstructure KW - Mechanical properties PY - 2015 U6 - https://doi.org/10.1016/j.ijrmhm.2014.10.014 SN - 0263-4368 SN - 0958-0611 VL - 48 SP - 418 EP - 426 PB - Elsevier AN - OPUS4-31974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Influence of VC and Mo2C on the microstructure and mechanical properties of Ni bonded NbC-cermets N2 - The current study reports on the effect of VC and Mo2C carbides on the microstructure and mechanical properties of Ni bonded NbC cermets. T2 - World PM2016 CY - Hamburg, Germany DA - 09.10.2016 KW - Niobium carbide KW - NbC KW - Liquid phase sintering (LPS) KW - Hard materials PY - 2016 SN - ISBN 978-1-899072-47-7 SP - 1 EP - 7 AN - OPUS4-37891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias A1 - Mohrbacher, H. A1 - Vleugels, J. A1 - Huang, S. T1 - Substitution of tungsten carbide by niobium carbide as cutting materials and for wear protection N2 - Im binären System NbC-C existieren verschiedene Phasen im Homogenitätsbereich NbCₓ, mit 0,75 ≤ x ≤ 1,0, wie NbC, Nb₆C₅ und Nb₄ C₃ , die ein breites Prozessfenster beim Sintern und in der Werkstoffentwicklung ermöglichen. Die Mikrohärte, die Warmhärte, der Verschleißwiderstand, das Elastizitätsmodul und die Zähigkeit von Hartmetallen hängen vom C/Nb-Verhältnis ab, wie auch von der Zugabe von Sekundärcarbiden. N2 - Several phases, like Nb₄ C₃ , Nb₆C₅ and other short and long range ordered phases occur in the region of homogeneity of NbCₓ (0.75 ≤ x ≤ 1.0) in the binary phase diagram. Properties, like micro-hardness, hot hardness, sliding wear resistance, elastic modulus and toughness can be tailored by the C/Nb ratio, the addition of secondary carbides and the type of binder. Supporting results from different grades with varying C/Nb ratio or binder types were illuminated. Thus, the NbC system offers to producers a wider process window, than WC. The impact of these tailored properties on sliding wear and cutting performance was illuminated by tribological and machining results. Niobium is today largely available. NbC can be synthesized by carbothermal conversion of Nb₂O₅ or be metallurgically grown and leached out, provides comparably low friction in many relevant tribo-contacts and displays low wear. NbC and Nb₂O₅ have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO₃ and Co₃ O₄ . T2 - 57. Tribologie-Fachtagung CY - Göttingen, Germany DA - 26.09.2016 KW - cutting materials KW - niobium carbide KW - wear protection PY - 2016 SN - 978-3-9817451-1-5 SP - 65/1 EP - 65/14 AN - OPUS4-37833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Woydt, Mathias A1 - Huang, S. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Cannizza, E. T1 - Potentials of niobium carbide (NbC) as cutting tools and for wear protection N2 - Research and development of WC grades is 90 years ahead of niobium carbide-based hard materials, which showed already as light-weight and unexplored material a very high potential for many technical applications, especially for wear protection and machining. NbC evoluted recently from lab scale to pilot scale, especially in areas where established WC-based materials are causing economic, environmental or technical concerns. Benchmark trials of NbC-based hard metals indicated already a favorable performance in machining of steel components. KW - Niobium carbide KW - Friction KW - Wear KW - NbC KW - Hard metals KW - Machining KW - Nickel PY - 2018 U6 - https://doi.org/10.1016/j.ijrmhm.2018.01.009 SN - 0263-4368 VL - 72 SP - 380 EP - 387 PB - Elsevier Ltd. AN - OPUS4-44166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC-based cermets: influence of secondary carbide addition and metal binder N2 - Full densification of Fe, Co and Ni bonded NbC based cermet’s was achieved by pressure less liquid phase sintering in vacuum for one hour at 1420°C. The hardness and toughness of the NbC matrix cermet’s can be mainly tailored by the binder composition and secondary carbide additions. Ni binder based NbC cermet’s allow the combination of high hardness and improved toughness. The addition of lesser amounts of VC/Cr3C2 in a NbC partially substituted WC-Co cemented carbide increased significantly the hardness in combination with a moderate fracture toughness. T2 - International Symposium on Wear Resistant Alloys for the Mining and Processing Industry CY - Sao Paulo, Brazil DA - 04.05.2015 KW - Niobium carbide KW - Hardmetal KW - Cemented carbide KW - Sintering KW - Grain growth KW - Microstructure KW - Hardness KW - Fracture toughness PY - 2018 SN - 978-0-692-05382-9 SP - 521 EP - 534 AN - OPUS4-44206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Effect of Ti(C0.7N0.3) content on the microstructure and mechanical properties of Ni bonded NbC-Ti(C0.7N0.3) based cermets N2 - In the present work it was shown that the addition of VC or a combination of VC + Ti(C0.7N0.3) was efficient in reducing the NbC grain growth during liquid phase sintering, when compared to NbC-Ni equivalents. A finest NbC grain size of 1.48 µm was obtained in the NbC-15 Ti(C0.7N0.3)-10 Ni-7.5 VC cermet, exhibiting a hardness of 1486 +/- 7 kg/mm2 and a fracture toughness of 8.7 +/- 0.1 MPa m 1/2. KW - Cermet KW - Niobium carbide KW - Carbonitride KW - Sintering KW - Mechanical properties PY - 2018 U6 - https://doi.org/10.4028/www.scientific.net/SSP.274.43 SN - 1662-9779 VL - 274 SP - 43 EP - 52 PB - Trans Tech Publ. CY - Uetikon AN - OPUS4-44962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. A1 - De Beats, P. A1 - Sukumaran, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias A1 - Vleugels, J. T1 - Effect of carbon content on the microstructure and mechanical properties of NbC-Ni based cermets N2 - The aim of this work was to correlate the overall carbon contents in NbC-Ni, NbC-Ni-VC and NbC-Ni-Mo starting powders with the resulting microstructure, hardness, and fracture toughness of Ni-bonded NbC cermets. KW - Niobium carbide KW - Cermet KW - Hardmetal KW - Liquid phase sintering KW - Carbon KW - Hardness PY - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-444608 SN - 2075-4701 VL - 8 IS - 3 SP - Article 178, 1 EP - 13 PB - MDPI AN - OPUS4-44460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Microstructure and mechanical properties of NbC matrix cermets using Ni containing metal binder N2 - The current study reports on the effect of the addition of Al metal and secondary refractory carbides on the microstructure and mechanical properties of Ni bonded NbC matrix cermets. KW - NbC KW - Niobium carbide KW - Hardness KW - Hard materials PY - 2016 U6 - https://doi.org/10.1016/j.mprp.2016.05.009 VL - 71 IS - 5 SP - 349 EP - 355 PB - Elsevier Ltd. AN - OPUS4-44623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Densification and tribological profile of niobium oxide N2 - The origin of the intrinsic wear resistance of NbC-based materials is investigated through an assessment of the tribological performance of fully dense, crack-free spark plasma sintered Nb2O5 (here as a reduced polymorph: monoclinic Nb12O29 or NbO2.416). The most likely wear mechanism on NbC is the tribo-oxidation to Nb2O5. The unlubricated (dry) friction and wear behavior of alumina (99.7%) mated against rotating disks of crack-free niobium(V)oxide (Nb2O5) under unidirectional sliding (0.03–10m/s; 22°C and 400°C) and oscillation (f=20 Hz, dx=200 mm, 2/50/98% rel. humidity, n=105/106 cycles) will be presented. The microstructure and mechanical properties of the crack-free Nb2O5 are assessed. The tribological data obtained are benchmarked with different NbC grades, ceramics, cermets and thermally sprayed coatings. KW - Friction KW - Wear KW - Nb2O5 KW - Nb12O29 KW - Niobium oxide KW - Strength KW - Modulus KW - High temperatures PY - 2016 U6 - https://doi.org/10.1016/j.wear.2016.02.003 SN - 0043-1648 VL - 352-353 SP - 65 EP - 71 PB - Elsevier B.V. AN - OPUS4-35805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -