TY - JOUR A1 - Simon, Franz-Georg A1 - Holm, Olaf T1 - Exergetische Bewertung von Rohstoffen am Beispiel von Kupfer T1 - Exergetic assessment of raw materials using the example of copper N2 - Für die Herstellung von Kupfer aus Primär- und Sekundärressourcen wurde eine Exergieanalyse der Aufbereitungs- und Gewinnungsverfahren durchgeführt. Für die Stoffgemische Kupfererz, Kupferkonzentrat und Hausmüllverbrennungsasche wurden die Exergien tabellarisch berechnet. Die Exergieaufwände der technischen Prozesse zur Kupferherstellung wurden mit den thermodynamisch minimal notwendigen Aufwänden verglichen. Die Nutzung von Sekundärrohstoffen aus Abfällen ist über weite Bereiche vorteilhaft, insb. wenn das Kupfer bereits in der metallischen Form vorliegt. KW - Exergie KW - Hausmüllverbrennungsasche KW - Hydrometallurgie KW - Pyrometallurgie KW - Kumulierter Exergieaufwand PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-390496 UR - http://onlinelibrary.wiley.com/doi/10.1002/cite.201600089/epdf SN - 1522-2640 SN - 0009-286X VL - 89 IS - 1-2, SI SP - 108 EP - 116 PB - Wiley VCH Verlag CY - Weinheim AN - OPUS4-39049 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Holm, Olaf A1 - Simon, Franz-Georg T1 - Innovative treatment trains of bottom ash (BA) from municipal solid waste incineration (MSWI) in Germany N2 - The industrial sector of bottom ash (BA) treatment from municipal solid waste incineration (MSWI) in Germany is currently changing. In order to increase the recovery rates of metals or to achieve a higher quality of mineral aggregates derived from BA, new procedures have been either implemented to existing plants or completely new treatment plants have been built recently. Three treatment trains, which are designated as entire sequences of selected processing techniques of BA, are introduced and compared. One treatment train is mainly characterized by usage of a high speed rotation accelerator whereas another is operating completely without crushing. In the third treatment train the BA is processed wet directly after incineration. The consequences for recovered metal fractions and the constitution of remaining mineral aggregates are discussed in the context of legislative and economical frameworks. Today the recycling or disposal options of mineral residues still have a high influence on the configuration and the operation mode of the treatment trains of BA despite of the high value of recovered metals. KW - Municipal solid waste incineration (MSWI) KW - Bottom ash (BA) KW - Treatment train KW - Ferrous metals KW - Non-ferrous metals (NF-metals) KW - Mineral aggregates PY - 2017 U6 - https://doi.org/10.1016/j.wasman.2016.09.004 SN - 0956-053X VL - 59 SP - 229 EP - 236 PB - Elsevier AN - OPUS4-39007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Adamczyk, Burkart A1 - Simon, Franz-Georg A1 - Adam, Christian T1 - RecArc - Verwertung von Rückständen aus der Metallurgie mit der Lichtbogentechnologie N2 - In dem Projekt soll die vollständige Wiederverwertbarkeit der Schlacke und ihrer Bestandteile demonstriert werden. Dazu gehören die vollständige Rückgewinnung der metallischen Phase, die in die Edelstahlherstellung zurückgeführt werden kann, sowie die Aufwertung der mineralischen Fraktion, die ihre uneingeschränkte Verwendung als Zementzumahlstoff oder mineralischer Baustoff erlaubt. Bei geeigneter Prozessführung des elektrischen Lichtbogenofens können durch „reduzierendes Schmelzen“ die chromhaltigen Wertstoffe zusammen mit anderen Schwermetallen zu 97% in einer Metalllegierung angereichert und separiert werden. Diese kann als Rohstoff in der Metallurgie eingesetzt werden. Der Chromgehalt der mineralischen Komponte der Schlacke konnte von ca. 3% auf unter 0,1% verringert werden. Die mineralische Fraktion lässt sich durch entsprechende Zuschläge während des Schmelzbetriebes und eine anschließende Granulation der schmelzflüssigen Phase zu einem Material aufwerten, das in seiner Zusammensetzung und seinen Eigenschaften typischen Zementkomponenten entspricht und als Rohstoff in der Zementproduktion eingesetzt werden kann. Dafür müssen allerdings noch die rechtlichen Voraussetzungen geschaffen werden, da der Rohstoffeinsatz gerade im Zement strengen Auflagen unterliegt und die Zemente bestimmte Normen erfüllen müssen. Durch die in RECARC aufgezeigte Möglichkeit der Wiederverwertung können somit Stoffkreisläufe geschlossen werden, die ansonsten zu einem Verlust wertvoller Rohstoffe führen. Vor allem die steigenden Rohstoffkosten, aber auch die immer stärker limitierten CO2-Emissionen zeigen die hohe Relevanz im Umgang mit metallurgischen Reststoffen. Eine Überführung des in RECARC demonstrierten Verfahrens in die Industrie könnte einen wichtigen Beitrag zur nachhaltigen Schonung der natürlichen Ressourcen und der Umwelt leisten. KW - Chrom KW - Lichtbogenofen KW - Recycling KW - Rückgewinnung KW - Schlacke PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-390197 SP - 1 EP - 4 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39019 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Weimann, Karin A1 - Simon, Franz-Georg T1 - RESOLVED - Recovery of Solar Valuable Materials, Enrichment and Decontamination N2 - The use of renewable energy technologies, such as photovoltaics (PV) should be sustainable and environmentally compatible and therefore protect the environment from risks and damaging impacts. Regarding the growing number of installed photovoltaic systems, the end-of-life management of the pv-modules will become increasingly important. Thin film panels contain hazardous substances that may harm the environment if they are not recycled or disposed properly after reaching the end of their service life. Heavy metals, for example, can be toxic as well as carcinogenic or teratogenic. Processing methods for the recycling of PV thin film modules have to take these facts into account. Currently the available recycling techniques usually utilise chemicals such as acids for a wet-chemical treatment of end-of-life modules. The aim of RESOLVED was to identify and test alternative methods for a wet-mechanical treatment in order to reduce the consumption of chemicals in the recycling of thin film modules. Furthermore, the recovered Cadmium-Telluride (CdTe) and Copper-Indium-Diselenide/Disulfide (CIS) should be helping to save scare resources especially for limited elements such as tellurium and indium. The project RESOLVED investigated the recovery of semiconductors material as secondary raw material and the decontamination of the residues of the PV thin film modules. These goals were achieved by testing and optimising existing technologies for the recycling process as well as for the enrichment of the semiconductor materials. The target is to re-use the enriched recovered material in the production of new PV modules. Special efforts were made to look into life cycle analysis, process sustainability, economical aspects, and resource availability. KW - Renewable energy technologies KW - Photovoltaics KW - Hazardous substances KW - Recycling KW - Life cycle analysis KW - Process sustainability KW - Resources PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-390223 SP - 1 EP - 4 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Simon, Franz-Georg T1 - PEREBAR - Long-Term Performance of Permeable Reactive Barriers Used for the Remediation of Contaminated Groundwater N2 - Contaminated land, landfills and sediments pose a serious environmental threat by polluting groundwater in the surrounding area. In 14 European countries contamination caused by uranium represents a particularly serious danger where drinking water resources might be affected. Other heavy metals and organic pollutants can also have a strongly deleterious effect on groundwater. Available technologies (e.g. pump- and-treat) fall short of solving the problem because their performance is not yet adequate for effective remediation. The aim of the project is to elaborate the scientific basis for laboratory and pilot-scale testing of and the practical application of a considerably more efficient and cost-effective in-situ reactive barrier technology targeting the above contaminants. The primary model test site will be an area in Southern Hungary contaminated by uranium mining- thus including a region which is due to become part of the European Union. The approach taken to meet the project objectives was the characterisation of different reactive materials and relevant attenuation processes in the reactive matrix of the permeable barrier with special respect to their long-term behaviour. The experimental work included laboratory experiments at different scales, going from bench-scale tests up to pilot-scale, and field-scale experiments. Experimental conditions were predetermined by the characteristics of the model site, such as geologic and hydrogeological settings, soil composition, and type, extent and spreading of the contamination. Technological methods to enhance the long-term efficacy and cost-effectiveness of permeable reactive barrier systems were developed and tested under realistic conditions. KW - Ground water pollution KW - Contaminated sites KW - Environmental pollution KW - Permeable reactive barrier systems PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-390231 UR - http://www.eugris.info/displayproject.asp?Projectid=4290 SP - 1 EP - 9 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-39023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bandow, Nicole A1 - Will, Verena A1 - Wachtendorf, Volker A1 - Simon, Franz-Georg T1 - Contaminant release from aged microplastic N2 - Recycled plastic granules of high-density polyethylene, polyvinyl chloride and polystyrene the size of microplastics were exposed to artificial aging conditions (2000 h; photooxidative and thermo-oxidative) to simulate their fate outdoors. Their potential to leach into water during the aging process was investigated using column percolation tests. Aging-related changes on the surface of the material were characterised by IR measurements indicating oxidation reactions with the formation of new adsorption bands (C=O, C–O and OH), especially in the case of photooxidative aging. These findings were confirmed by the identification of leachable organic compounds. Leaching of total organic carbon, Cl, Ca, Cu and Zn is clearly affected by changes due to aging, and their release is increased after photooxidative aging. In general, exposure to photooxidative conditions shows a greater influence on aging and thus on leaching and seems to be the more important mechanism for the aging of microplastic in the environment. Comparison with the total content of inorganic species revealed that, for most elements, less than 3% of the total content is released after 2000 h of photooxidative aging. KW - Column percolation tests KW - Heavy metals KW - Photo-oxidation KW - Thermo-oxidation PY - 2017 U6 - https://doi.org/10.1071/EN17064 SN - 1448-2517 SN - 1449-8979 VL - 14 IS - 6 SP - 394 EP - 405 AN - OPUS4-43222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg A1 - Holm, Olaf T1 - Resources from recycling and urban mining, limits and prospects N2 - In Germany, the direct material input (DMI) was 1727 million tons in the year 2014. This figure would be even higher by more than 14 % if no secondary materials were already used in industrial production. For example, production of secondary Cu is advantageous due to lower energy consumption and conservation of scarce natural resources. The presentation will discuss pathways to increase the use of secondary raw materials to foster a circular economy with a focus on waste treatment processes. T2 - The 13th International Conference on Ecomaterials CY - Bangkok, Thailand DA - 10.11.2017 KW - Waste treatment KW - Secondary raw materials KW - Direct material input PY - 2017 SP - 9 EP - 9 PB - King Mongkut's University of Technnology Thonburi CY - Bangkok, Thailand AN - OPUS4-43186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rohn, H. A1 - Simon, Franz-Georg A1 - Schmidt, M. A1 - Giegrich, J. A1 - Oberender, C. A1 - Denz, W. A1 - Niebaum, A. ED - Ludwig, C. ED - Matasci, C. T1 - The Guideline Series VDI 4800 Resource Efficiency: An Approach for Increasing Resource Efficiency with Aim of Conservation of Natural Resources in the Industrial Sector N2 - In 2011, the Association of German Engineers (VDI) started working on a set of guidelines towards increased resource efficiency. These guidelines represent a framework that defines resource efficiency and outlines considerations for the producing industry. A special guideline for SMEs is included as well as guidelines on methodologies for evaluating resource use indicators, such as the cumulative raw material demand of products and production systems. Resource efficiency, defined here as the relationship between a specific benefit or use and the natural resources that need to be spent or consumed to attain this benefit or use. It can be evaluated by defining a function which expresses the specific benefit and quantifies the resource requirements through a set of indicators (use of raw materials, energy, water, land and ecosystem services including sinks). The results from this also depend on the system boundary parameters and the allocation rules for by-products and waste treatment options. Optimising resource use is possible at all stages of a product’s or production system’s life cycle chain (raw material extraction, production and manufacturing, use and consumption, and the end-of-life stage). VDI guidelines are widely accepted across Germany’s industrial sector and therefore represent an important means of mainstreaming resource efficiency in this target area. As well as providing a methodological framework, the guidelines describe strategies and measures towards increasing resource efficiency, and they enable industrial producers and service providers to identify potential areas of improvement. The full article presents an overview of the methodology and contents of these guidelines and discusses their impact in achieving absolute reductions in the industrial use of natural resources. KW - Resource efficiency KW - Life cycle thinking KW - Products and production systems KW - Standardization PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-426443 UR - https://www.wrforum.org/wrfpublicationspdf/boosting-resource-productivity/ SN - 978-3-9521409-7-0 SP - 125 EP - 132 PB - Paul Scherrer Institute CY - Villigen PSI, Switzerland ET - 1 AN - OPUS4-42644 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gehrmann, H.-J. A1 - Hiebel, M. A1 - Simon, Franz-Georg T1 - Methods for the Evaluation of Waste Treatment Processes N2 - Decision makers for waste management are confronted with the problem of selecting the most economic, environmental, and socially acceptable waste treatment process. This paper elucidates evaluation methods for waste treatment processes for the comparison of ecological and economic aspects such as material flow analysis, statistical entropy analysis, energetic and exergetic assessment, cumulative energy demand, and life cycle assessment.The work is based on the VDI guideline 3925. A comparison of two thermal waste treatment plants with different process designs and energy recovery systems was performed with the described evaluation methods. The results are mainly influenced by the type of energy recovery, where the waste-to-energy plant providing district heat and process steam emerged to be beneficial in most aspects. Material recovery options from waste incineration were evaluated according to sustainability targets, such as saving of resources and environmental protection. KW - Material flow analysis KW - Life cycle assessment KW - Cumulative energy demand KW - Cost benefit analysis KW - Eco-efficiency analysis PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-426455 UR - https://www.hindawi.com/journals/je/2017/3567865/ SN - 2314-4912 VL - 2017 SP - Article ID 3567865-1 EP - 13 PB - Hindawi CY - London AN - OPUS4-42645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -