TY - JOUR A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias T1 - Ternary mix design of grout material for structural repair using statistical tools N2 - Repair is an indispensable part of the maintenance of structures over their lifetimes. Structural grouting is a widely used remediation technique for concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. A structural grout system should be injectable in narrow spaces and hence include ingredients with finer particles. Ultrafine cements are ideal for these type of demanding grouts due to their superior properties compared to that of the less expensive, but coarser ordinary Portland cement (OPC). Supplementary cementitious materials (SCMs) are often used to replace OPC clinker based binder in order to modify certain properties and to reduce costs. The most commonly used SCMs are fly ash (FA), and ground granulated blast furnace slag (GGBS). For various special applications microsilica (MS), and metakaolin (MK) are also used. Identifying the optimum replacement contents of OPC by SCMs are a challenge during the design of such grouts. The aim of this experimental study is to investigate the effect of the selected SCMs (FA, MS and MK) on the slump flow, time of efflux, viscosity, shrinkage, and compressive and flexural strength of ultrafine cement based grouts with constant water-binder ratio and superplasticizer content. The test program was formulated using Box-Behnken design principles. Maximum percentages of replacement with ultrafine cement was 6% by volume of cement for MS and 16% for FA, and MK. The results suggest that most investigated grouts have the potential to be used for structural applications. The appropriate quadratic models are then formulated through statistical tools and presented as response surfaces. The trends indicate that fly ash improves the rheological properties, whereas microsilica and metakaolin positively affect shrinkage and mechanical properties to some extent. Based on the influence of SCMs and priorities among the properties, Decision Matrix Analysis (DMA) is carried out to select the most suitable ones among the SCMs. The analysis suggests that microsilica and fly ash are more suitable as SCMs than metakaolin without affecting the properties. KW - Grouting KW - Microsilica KW - Fly ash KW - Metakaolin KW - Workability KW - Viscosity KW - Strength KW - Mix design KW - Box-Behnken KW - Decision matrix analysis PY - 2018 U6 - https://doi.org/10.1016/j.conbuildmat.2018.08.156 SN - 0950-0618 SN - 1879-0526 VL - 189 SP - 170 EP - 180 PB - Elsevier Ltd. AN - OPUS4-45922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias T1 - Superplasticizer and Shrinkage Reducing Admixture Dosages for Microfine Cement in Grout Systems N2 - Grouts have numerous applications including crack repair as maintenance in construction industries. Microfine cements are intensively used for high strength mortar and grout products. They are ideal for injection grouting in structural repair. Such grouts should have suitable rheological properties to be injectable, especially those used in repair and rehabilitation. The use of superplasticizers (SP) in these products is thus becoming increasingly crucial to achieve favorable workability and viscosity properties. A difficulty in such grouts is the plastic shrinkage due to finer particles used. It is thus necessary to determine optimum SP and shrinkage reducing admixture (SRA) dosages for a microfine cement based grout. In this study, a saturation dosage was decided from two Polycarboxylate ether (PCE) based SPs in relation to neat cement using slump flow and rheological parameters. A range of grout mixtures was formulated containing micro silica (MS) and fly ash (FA), and tested for suitable rheological and mechanical parameters. Based on the results, a grout mixture with MS and FA was selected to determine optimum SRA content. According to the results, a SP dosage of 3% by weight of neat cement is sufficient to achieve saturation. The grout material including MS and FA can produce comparable properties to neat cement grout. MS is found to improve compressive strength within the range considered, whereas a higher FA content provides favourable rheological properties. Finally, a SRA dosage of 4%, which could reduce the shrinkage by about 43% after 28d days, is determined for the grout system. T2 - 2nd International Conference on Building Materials and Materials Engineering (ICBMM 2018) CY - University of Lisbon, Portugal DA - 26.09.2018 KW - Grout KW - Microfine Cement KW - Superplasticizer KW - Supplementary Cementitious Materials KW - Shrinkage Reducing Admixture PY - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-478319 VL - 278 SP - Article Number 01001 PB - EDP Sciences AN - OPUS4-47831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Carvello, J. M. F. A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Fiorotti Peixoto, R. A. T1 - Influence of high-charge and low-charge PCE-based superplasticizers on Portland cement pastes containing particle-size designed recycled mineral admixtures N2 - Design : and use of engineered recycled mineral admixtures obtained from industrial and mineral waste are promising strategies to increase the range of materials suitable for use in cement-based composites. In this work, Portland cement-blended pastes containing mineral admixtures designed for improving particle packing were evaluated in the presence of low- and high-charge polycarboxylate-based superplasticizers. The powders were obtained from basic oxygen furnace slag, iron ore tailings, quartz mining tailings, and quartzite mining tailings. The zeta-potentials of the particles were obtained via electrophoretic mobility. The flow properties were evaluated by rheological tests performed in a Couette type rheometer. The hydration kinetics was evaluated by isothermal calorimetry and an adapted method based on the Vicat needle test. The high-charge PCE and the finer mineral admixtures produced more stable blends. Coarser mineral admixtures led to increased flowability and delayed hydration compared to finer ones. Steel slag powders presented the most significant plasticizer effects, but also the largest setting delays and segregation tendency. Quartz-rich superfines reduced the setting delays caused by the superplasticizers. In summary, both superplasticizers were effective in improving flow properties, but the high-charge PCE was effective in preventing segregation in pastes containing mineral admixtures coarser and heavier than cement. KW - Engineered recycled mineral admixtures KW - Rheology KW - PCE-Based superplasticizer KW - Steel slag KW - Mining tailing PY - 2020 U6 - https://doi.org/10.1016/j.jobe.2020.101515 VL - 32 SP - 1 EP - 16 PB - Elsevier AN - OPUS4-58395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Franco de Carvalho, J. M. A1 - Defàveri, K- A1 - Castro Mendes, J. A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Fiorotti Peixoto, R. A. T1 - Influence of particle size-designed recycled mineral admixtures on the properties of cement-based composites N2 - In this work, engineered recycled mineral admixtures were obtained from four different industrial residues: basic oxygen furnace slag, iron ore tailings, quartz mining tailings and quartzite mining tailings. The grinding performance was evaluated in two different programs and the characterization included chemical and mineralogical composition, particle morphology, and physical properties. Performance evaluations were carried out in blended pastes and mortars, including flow properties, hydration kinetics, soundness, pozzolanic activity, and compressive strength. Coarser-than-cement admixtures allowed better flow performance, greater dimensional stability and more economical production, while finer-thancementn admixtures improved mechanical performance by both filler effect and cementing activity. KW - Engineered recycled mineral admixtures KW - Rheology KW - Hydration kinetics KW - Basic oxygen furnace slag KW - Iron ore tailings KW - Mining tailings PY - 2021 U6 - https://doi.org/10.1016/j.conbuildmat.2020.121640 SN - 0950-0618 VL - 272 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -