TY - CONF A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Leinitz, Sarah ED - Diouri, A. ED - Boukhari, A. ED - Ait Brahim, L. ED - Bahi, L. ED - N., Khachani ED - Saadi, M ED - Aride, J. ED - Nounah, A. T1 - Concrete casting robustness improvement due to active rheology N2 - With ongoing innovation in process technology, the challenges of concrete technology are more and more focused on the rheological optimisation for these processes, since improper mixture stability or poor compaction ability negatively affect the concrete homogeneity and quality. However, along with the increasing complexity of today’s concrete mixture compositions, concrete becomes more prone to failure regarding the casting process. Variable properties of the raw materials typically cause changing workability. The reasons can be found among others in scattering water contents, physical or chemical properties of the cement or varying environmental temperatures. Robustness in the delicately adjusted rheology, however, is of utmost importance for modern and future process technology, from sprayed concrete over pumpable concrete towards 3D-printing, with regard to the long-term strength, the function and the durability. Typically, material induced changes cannot be identified easily due to the complex interactions of concrete constituents. Therefore, a precise and prompt counteraction is impossible. However, it is known that the yield stress can be controlled by addition of supplementary superplasticizer or stabilising agent. In combination with computerized process observation tools that can rapidly interpret and react on changes in the rheology, it is therefore thinkable, that only these two admixture types can adjust the rheology steadily and permanently, regardless of the actual root cause for observed macroscopic rheology change. The presentation will firstly give a comprehensive overview of effects at the interface between pore solution, particles and hydrates, which affect the rheology of fresh concrete. Secondly, ways are recommended how the rheology can be actively manipulated before eventually computerized methods are demonstrated that help to actively and rapidly assess and counteract performance scatter during steady casting processes. T2 - 2nd International Congress on Materials & Structural Stability (CMSS-2017) CY - Rabat, Morocco DA - 22.11.2017 KW - Cusum KW - Rheology KW - Control Chart KW - Concrete KW - Robustness PY - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-444317 SN - 2261-236X VL - 149 SP - 01001-1 EP - 01001-7 PB - EDP Sciences CY - Les Ulis AN - OPUS4-44431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Tchetgnia Ngassam, Ines A1 - Breitschaft, G. A1 - Virchow, S. ED - Diouri, A. ED - Boukhari, A. ED - Ait Brahim, L. ED - Bahi, L. ED - Khachani, N. ED - Saadi, M. ED - Aride, J. ED - Nounah, A. T1 - Challenges of the growing African cement market – environmental issues, regulative framework, and quality infrastructure requirements N2 - The African cement, concrete and construction business is growing at rapid pace. The cement sales are expected to grow rapidly until 2050. The number of newly built cement plants increases dramatically and in addition more cements are being imported from outside the continent, e.g. from Turkey, Pakistan, Indonesia, and China, driven by overcapacities in the countries of origin. This causes a high number of potentials and challenges at the same time. Newly built cement plants can operate directly at best technological state of the art and thus incorporate more sustainable technologies as well as produce new and more sustainable products such as cements blended with sustainable supplementary cementitious materials such as calcined clays, and industrial or agricultural by products. At the same time the new variety of binding agent as well as the international imports, which are driven by price considerations, make the cement market prone to quality scatter. This puts pressure on the quality control regulations and institutions to ensure safety of construction, healthy application, and environmental safety for the population. The paper presents possible solutions to build up the rapidly increasing African cement production more sustainably than in the rest of the world as well as the related challenges and obstacles that need to be overcome. Based on experiences with a series of pan-African cement testing laboratory proficiency schemes conclusions are made on technical, regulative and political level. T2 - 2nd International Congress on Materials & Structural Stability (CMSS-2017) CY - Rabat, Morocco DA - 22.11.2017 KW - Quality Infrastructure KW - Africa KW - Proficiency Testing KW - Cement KW - Admixtures PY - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-444330 SN - 2261-236X VL - 149 SP - 01014-1 EP - 01014-8 PB - EDP Sciences CY - Les Ulis AN - OPUS4-44433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten T1 - Assessment of rheological effects in the binder on the rheology of mortar and concrete N2 - In the last years flowable concrete has become increasingly important in applications such as, for systems with highly reinforced concrete with a complicated formwork, or sprayed concrete and 3D-printing of concrete. For all these applications it is necessary to have tailored rheological properties. Rheology can be described by values of yield stress and plastic viscosity, which can be determined for example by evaluation of rheometer measurements. But for different materials various rheometers with different geometries and stirrers are being used. To see the effects from paste in concrete, it is necessary to investigate mixes of paste, mortar and concrete, stepwise. But currently there exists no device, which is calibrated for these different systems at once. Due to this fact, conventional tests such as V-funnel efflux-time and flow diameter were determined, as well as rheometer data in different cell sizes and geometries. In this study the assessment of rheological effects in the binder on the rheology of mortar and concrete was investigated by using combination of two rheometers. T2 - Rheologische Messungen an Baustoffen 2018, 27. Workshop und Kolloquium CY - Regensburg, Germany DA - 07.03.2018 KW - Rheology KW - Cement KW - Mortar KW - Upscaling KW - Superplasticizer PY - 2018 SN - 978-3-7469-1878-5 VL - 27 SP - 109 EP - 111 PB - tredition GmbH AN - OPUS4-44444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramirez Caro, Alejandra A1 - Pauli, Jutta A1 - Mota, Berta A1 - Crasselt, Claudia A1 - Artemeva, Elena A1 - Schmidt, Wolfram A1 - Resch-Genger, Ute T1 - A Spectroscopic Study of the Superplasticizer Effect on Early Cement Hydration N2 - Organic/inorganic mixtures were prepared from ordinary Portland cement (OPC), water (w/c 0.22), a fluorescent dye in aqueous solution (stable at alkaline pH; BAM-I), and two different comb shape polycarboxylates (PCEs), i.e., high charge (PCE-HC) and low charge (PCE-LC), respectively. Rheological and calorimetric measurements were performed prior to optical studies in order to select PCE concentrations. Absorption and fluorescence spectroscopy of the system OPC + BAM-I (CBAM-I) revealed maxima of dye BAM-I located at 645 nm and 663 nm, respectively. In presence of PCE-HC and PCE-LC, these mixtures displayed a small red shift in reflectance and a faster decrease in intensity compared to studies with CBAM-I; however, only slight differences were observed between the different PCEs. With time, all systems exhibited a decrease in intensity of BAM-I in absorption/reflectance and emission. This could be caused by dye adsorption and possibly decomposition when in contact with cement particles or hydration products. T2 - The Sixth International Symposium on Nanotechnology in Construction (NICOM6) CY - Hong Kong, China DA - 02.12.2018 KW - Cement KW - Optical Spectroscopy KW - Dye KW - Hydration PY - 2018 SP - 1 EP - 9 AN - OPUS4-49378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia A1 - Schmidt, Wolfram A1 - Sturm, Heinz T1 - Influence of Rheology Modifying Admixtures on Hydration of Cementitious Suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has an enormous influence on the early hydration of cement. The hydration is retarded and the timing of formation and the morphology of hydrates is affected. This short paper presents experimental results about the influence of delayed addition time of PCE SPs on hydration of cement and alite pastes, investigated by isothermal heat flow calorimetry. For cement as well as for alite pastes the hydration is retarded with SP, whereby the high charge PCE has a stronger retarding effect than the low charge PCE. The retardation caused by PCE is much more pronounced for alite than for cement mixes. If PCE is added later to the mix, the induction period is shortened and the hydration is accelerated compared to simultaneous addition. This applies for cement and alite pastes. With delayed PCE addition the alite shows a clearly less retarded setting and main hydration than after simultaneous addition. It is obvious that for alite pastes there is less retardation the later the addition of SP. T2 - 6th International Symposium on Nanotechnology in Construction CY - Hong Kong, China DA - 02.12.2018 KW - Polycarboxylate ether (PCE) KW - Early hydration KW - Cement PY - 2018 SP - 1 EP - 8 AN - OPUS4-47204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias ED - Alexander, M.G. ED - Beushausen, H. ED - Dehn, F. ED - Moyo, P. T1 - Workability and mechanical properties of ultrafine cement based grout for structural rehabilitation: A parametric study on the partial replacement with SCMs N2 - Grouting is a universal repair and strengthening technique, which is constantly used for structural remediation of concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. Having an extremely small particle size of only few microns, ultrafine cements are ideal for grouting applications due to their superior permeability and compressive strength properties of the hardened cement paste compared to that of the less-expensive, but coarser ordinary Portland cements. Supplementary cementitious materials (SCMs) are often used to replace ultrafine cement in order to modify certain properties and to reduce costs. The aim of this experimental study is to investigate the effect of three supplementary materials: microsilica (MS), fly ash (FA), and metakaolin (MK) on the workability, and mechanical properties of an ultrafine cement based grout with a constant water-binder ratio and constant superplasticizer content. Maximum percentages of replacement with ultrafine cement were 6% by volume of cement for MS and 16% for FA, and MK. In general, results suggest that the workability is improved by addition of FA, whereas is reduced, when modified with MS and MK. The compressive strength of grout after cement replacement remains comparable to that of pure cement grout. However, there is a tendency of the MS to positively affect the compressive strength opposite to FA, whereas flexural strength is positively affected by FA. Based on the results, it is evident that grouts with Hägerman cone flow more than 500 mm and compressive strength of more than 90 MPa after 28 days can be produced. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2018) CY - Cape Town, South Africa DA - 19.11.2018 KW - Grouting KW - Repair KW - Box-Behnken KW - Supplementary cementitious materials KW - Analysis of variance PY - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-464769 SN - 2261-236X VL - 199 SP - 07006-1 EP - 07006-7 PB - MATEC Web of Conferences AN - OPUS4-46476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Crasselt, Claudia A1 - Schmidt, Wolfram A1 - Sturm, Heinz ED - M. Tyrer, ED - E. Ganjian, ED - West, A. T1 - Influence of rheology modifying admixtures on hydration of cementitious suspensions N2 - The presence of polycarboxylate ether (PCE) based superplasticizers (SPs) has an enormous influence on the early hydration of cement. The hydration is retarded and the timing of formation and the morphology of hydrates is affected. This short paper presents experimental results about the influence of delayed Addition time of PCE SPs on hydration of cement and tricalcium aluminate (C3A) pastes, investigated by isothermal heat flow calorimetry. For cement pastes the hydration is retarded with SP, whereby the high charge PCE has a stronger retarding effect than the low charge PCE. With delayed PCE addition the cement shows a less retarded setting than with simultaneous addition. The alteration caused by PCE is much more pronounced for C3A and gypsum mixes than for cement. If the SP is added simultaneous, the exothermic peak of C3A is retarded. However, with delayed addition of SP the hydration is shortened, the gypsum depletion is fastened and the exothermic peak occurs less retarded or even accelerated compared to simultaneous addition. It is obvious that for C3A pastes there is less retardation the later the Addition of SP. Furthermore, the PCE alter the hydration of C3A when added delayed and exhibit changes in kinetics and hydration rates. The rate of reaction in the second stage is lower, discernible in decreased slopes and broader peaks. Besides this, a distinct ramp in the C3A heat flow curves within the first stage of C3A hydration occurs for all pastes with delayed addition of SP, which suggests an accelerated ettringite formation. T2 - 38th Cement and Concrete Science Conference CY - Coventry, UK DA - 10.09.2018 KW - Cement hydration KW - Polycarboxylate ether KW - C3A hydration PY - 2018 SN - 978-1-84600-088-1 SP - 64 EP - 67 CY - Coventry, UK AN - OPUS4-45995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ramirez Caro, Alejandra A1 - Mota, Berta A1 - Artemeva, E. A1 - Pauli, Jutta A1 - Schmidt, Wolfram A1 - Resch-Genger, Ute T1 - A spectroscopic study of the superplasticizer effect on early cement hydration N2 - Organic/inorganic mixtures were prepared from ordinary Portland cement (OPC), water (w/c 0.22), a fluorescent dye in aqueous solution (stable at alkaline pH; BAM-I), and two different comb shape polycarboxylates (PCEs), i.e., high charge (PCE-HC) and low charge (PCE-LC), respectively. Rheological and calorimetric measurements were performed prior to optical studies in order to select PCE concentrations. Absorption and fluorescence spectroscopy of the system OPC + BAM-I (CBAM-I) revealed maxima of dye BAM-I located at 645 nm and 663 nm, respectively. In presence of PCE-HC and PCE-LC, these mixtures displayed a small red shift in reflectance and a faster decrease in intensity compared to studies with CBAM-I; however, only slight differences were observed between the different PCEs. With time, all systems exhibited a decrease in intensity of BAM-I in absorption/reflectance and emission. This could be caused by dye adsorption and possibly decomposition when in contact with cement particles or hydration products. T2 - 20. Internationale Baustofftagung CY - Weimar, Germany DA - 12.09.2018 KW - Optical spectroscopie KW - Cement hydration KW - Dyes PY - 2018 SN - 978-3-00-059950-7 VL - 20 SP - 1 EP - 6 PB - F.A. Finger-Institut für Baustoffkunde CY - Weimar AN - OPUS4-46277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -