TY - CONF A1 - Schmidt, Wolfram T1 - Concrete casting robustness improvement due to active rheology control N2 - With ongoing innovation in process technology, the challenges of concrete technology are more and more focused on the rheological optimisation for these processes, since improper mixture stability or poor compaction ability negatively affect the concrete homogeneity and quality. However, along with the increasing complexity of today’s concrete mixture compositions, concrete becomes more prone to failure regarding the casting process. Variable properties of the raw materials typically cause changing workability. The reasons can be found among others in scattering water contents, physical or chemical properties of the cement or varying environmental temperatures. Robustness in the delicately adjusted rheology, however, is of utmost importance for modern and future process technology, from sprayed concrete over pumpable concrete towards 3D-printing, with regard to the long-term strength, the function and the durability. Typically, material induced changes cannot be identified easily due to the complex interactions of concrete constituents. Therefore, a precise and prompt counteraction is impossible. However, it is known that the yield stress can be controlled by addition of supplementary superplasticizer or stabilising agent. In combination with computerized process observation tools that can rapidly interpret and react on changes in the rheology, it is therefore thinkable, that only these two admixture types can adjust the rheology steadily and permanently, regardless of the actual root cause for observed macroscopic rheology change. The presentation will firstly give a comprehensive overview of effects at the interface between pore solution, particles and hydrates, which affect the rheology of fresh concrete. Secondly, ways are recommended how the rheology can be actively manipulated before eventually computerized methods are demonstrated that help to actively and rapidly assess and counteract performance scatter during steady casting processes. T2 - 2nd International Congress on Materials & Structural Stability CY - Rabat, Morocco DA - 21.11.2017 KW - Rheology KW - Control charts KW - Cusum KW - Additive manufacturing KW - Online quality control PY - 2017 AN - OPUS4-43542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten ED - Khayat, Kamal Henry T1 - Cusum charts for the control of the slump flow of self-compacting concrete in a steady production process T2 - Proceedings of the 8th RILEM Symposium on Self-Compacting Concrete N2 - Control chart systems are commonly used in quality management systems to keep production processes stable. The most efficient control chart systems are cumulated sums (cusum), which look at the deviations from a target value. Cusum charts react more rapidly on systematic changes in processes than other charts such as Shewhart charts, which look at the process values. The cusum method is often applied for compressive strength but it is particularly suitable if counteractions be taken immediately, like in the case of fresh concrete properties. The present study shows that regardless of the manipulation, a steady slump flow can be achieved only by adding supplementary superplasticizer in case of loss of flow and adding stabilising agent (ST) in case of increased flow if the V-mask indicates a systematic change. A reference SCC was artificially manipulated in order to achieve either increased or reduced flowability. Arithmetic mean values and standard deviations were determined experimentally without and after taking counteractions. These parameters were used for case studies of steady SCC productions based on normally distributed random values. For the indication of a systematic change, a standard V-mask was used. The results point out that productions with applied cusum methods were capable of keeping the slump flow deviation from the target in the order of magnitude of about 1% despite drastic manipulations, while productions without applied cusum method deviated up to 14% and more from the target slump flow value. T2 - 8th RILEM Symposium on Self-Compacting Concrete CY - Washington, USA DA - 15.05.2016 KW - Control charts KW - Cusum KW - Quality control KW - Rheology KW - Self-compacting concrete PY - 2016 SN - 978-2-35158-157-5 SP - 283 EP - 294 PB - RILEM Publications S.A.R.L. CY - Paris, France AN - OPUS4-36874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Haamkens, Frank T1 - Shewhart- und CUSUM-Kontrollkarten zur gleichzeitigen Prozesssteuerung und Konformitätsbewertung - Neue Nachweisverfahren der Konformität in der zukünftigen EN 206 JF - Beton- und Stahlbetonbau N2 - Im Hinblick auf die Konformitätsbewertung der Druckfestigkeit von Beton wird es in der für 2014 geplanten Fassung der EN 206 signifikante Änderungen geben. Neben den bisher bekannten Verfahren werden auch sogenannte Kontrollkartensysteme als Konformitätsnachweis zugelassen. Dabei können beliebige Kontrollkartensysteme verwendet werden, sofern nachgewiesen werden kann, dass der maximale Durchschlupf (Average Outgoing Quality Limit, AOQL) 5 % beträgt. Im informativen Normenanhang werden zwei grundlegende Verfahren, das sogenannte Shewhart-Verfahren sowie das CUSUM-Verfahren (Cumulative Sum) beschrieben, welche beide die Forderung an das AOQL erfüllen. Kontrollkartensysteme sind eigentlich Werkzeuge zur Prozesssteuerung. Sie können effektiv dabei helfen, die Produktion technisch, ökonomisch und ökologisch zu optimieren. Allerdings sind Kontrollkarten deutlich komplexer in der Anwendung als die bisher normativ erfassten Methoden. Der vorliegende Beitrag stellt die neuen Verfahren und deren Besonderheiten anhand von Beispielen vor. Darüber hinaus werden der Zusatznutzen bei sachgerechter Anwendung im Vergleich und Vor- und Nachteile zu den bisherigen Verfahren dargestellt und diskutiert.-------------------------------------------------------------------------------------- With regard to the conformity assessment of the compressive strength of concrete, there will be significant changes in the EN 206, which is scheduled for publication in 2014. So called control chart systems will be approved supplementary to the existing methods. Any control chart can be used as long as the system can grant an average outgoing quality limit (AOQL) of 5 %. The informative appendix of the standard presents two fundamental control chart methods, the so called Shewhart method and the CUSUM method (cumulative sum), both of which fulfill the required AOQL. Control card systems are actually tools for process control. They can effectively help to optimise production processes technically, economically, and ecologically. However, control charts are much more complex to use than the methods known from the recently applied standard. This paper presents these new methods and their characteristics using examples. Furthermore, the additional benefit of these systems is illustrated and advantages and disadvantages are discussed in comparison to existing methods. KW - Konformität KW - Kontrollkarten KW - CUSUM KW - Shewhart KW - Qualitätssicherung KW - EN 206 KW - KUSUM KW - Conformity KW - Control charts KW - Quality control KW - AOQL KW - Bauausführung KW - Baustoffe KW - Allgemeines PY - 2014 DO - https://doi.org/10.1002/best.201400007 SN - 0005-9900 SN - 1437-1006 VL - 109 IS - 6 SP - 417 EP - 427 PB - Ernst CY - Berlin AN - OPUS4-30949 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -