TY - JOUR A1 - Brehme, Sven A1 - Köppl, T. A1 - Schartel, Bernhard A1 - Fischer, O. A1 - Altstädt, V. A1 - Pospiech, D. A1 - Döring, M. T1 - Phosphorus polyester - an alternative to low-molecular-weight flame retardants in poly(butylene terephthalate)? N2 - Pyrolysis, fire behaviour and mechanical properties of a blend of poly(butylene terephthalate) (PBT) with a phosphorus polyester (PET-P-DOPO) are investigated and compared with PBT/aluminium diethylphosphinate (AlPi-Et) composites. The PBT/PET-P-DOPO is immiscible and exhibits gas-phase and condensed-phase activity, whereas AlPi-Et in PBT results mainly in flame inhibition. Only higher loadings of AlPi-Et yield significant condensed-phase activity. Using the same phosphorus content, PBT/PET-P-DOPO and PBT/AlPi-Et exhibit similar reductions in fire load (22%) and flame spread (17% assessed by fire growth rate, FIGRA), compared with PBT. In contrast to AlPi-Et, the addition of PET-P-DOPO does not decrease the tensile strength of PBT. Thus, PET-P-DOPO is an interesting alternative to low-molecular-weight flame retardants. KW - Aluminium phosphinate KW - Blends KW - 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide KW - Flame retardance KW - Polyesters PY - 2012 DO - https://doi.org/10.1002/macp.201200072 SN - 1022-1352 SN - 1521-3935 VL - 213 IS - 22 SP - 2386 EP - 2397 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-26982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Despinasse, Marie-Claire A1 - Schartel, Bernhard T1 - Influence of the structure of aryl phosphates on the flame retardancy of polycarbonate/acrylonitrile-butadiene-styrene N2 - The impact of the chemical structure of four different aryl bisphosphates on the flame retardancy of bisphenol A polycarbonate/acrylonitrile–butadiene–styrene blends (PC/ABS) was investigated. The impact of the bridging unit was studied, by comparing bisphenol A bis(diphenyl phosphate) BDP with biphenyl bis(diphenyl phosphate) BBDP and hydroquinone bis(diphenyl phosphate) HDP; as well as the influence of an aromatic substitution by comparing BBDP with biphenyl bis (di-2,6-xylyl phosphate) BBXP. The blends were investigated in terms of pyrolysis (thermogravimetry TG, TG coupled with Fourier transformed infrared spectroscopy (FTIR) and mass spectrometry (MS)) and fire performance (cone calorimeter, LOI, UL 94). The decomposition temperature of the flame retardant is a main parameter enabling a condensed phase interaction with PC decomposition products. The phosphate esters reacting with phenolic groups during pyrolysis were shown to increase cross-linking and reduce the hydrolysis/alcoholysis of the carbonate group. Variation of the aromatic substitution with the use of biphenyl bis (di-2,6-xylyl phosphate) led to reduced performance, highlighting the importance of the reactivity of the flame retardant with the decomposing PC. KW - Bisphenol A polycarbonate/acrylonitrile–butadiene–styrene (PC/ABS) KW - Flame retardancy KW - Flammability KW - Phosphate esters KW - Pyrolysis PY - 2012 DO - https://doi.org/10.1016/j.polymdegradstab.2012.07.005 SN - 0141-3910 SN - 1873-2321 VL - 97 IS - 12 SP - 2571 EP - 2580 PB - Applied Science Publ. CY - London AN - OPUS4-26969 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Fire Retardant Composites: A Journey from Nano to Intermediate Scale T2 - Trends im Brandschutz und innovative Flammschutzmittel bei Kunststoffen CY - Würzburg, Germany DA - 2012-05-23 PY - 2012 AN - OPUS4-26489 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gallo, Emanuela A1 - Schartel, Bernhard A1 - Acierno, Domenico A1 - Cimino, F. A1 - Russo, P. T1 - Tailoring the flame retardant and mechanical performances of natural fiber-reinforced biopolymer by multi-component laminate N2 - The potential of a multi-component laminate composite material in terms of improved flame retardancy and adequate mechanical performance is discussed. A double-layer system based on a biodegradable polyhydroxyalkanoates blend was obtained by compression molding. A thin halogen-free flame-retarded layer was located at the top of a kenaf-fiber-reinforced core. Kenaf fibers acted as a carbonization compound promoting charring and building up a superficial insulating layer that protected the material throughout combustion. The impact of different skin/core thickness on the thermal and fire properties was investigated. Synergistic flame retardancy occurs in the cone calorimeter. Chemical and fire investigations confirmed a changed pyrolysis behavior in multicomponent materials. Promising results are obtained in terms of mechanical performance: higher flexural and impact properties were observed in the single fiber-reinforced layer. KW - A. Fibres KW - A. Layered structures KW - D. Thermal analysis KW - D. Mechanical testing PY - 2013 DO - https://doi.org/10.1016/j.compositesb.2012.07.005 SN - 1359-8368 VL - 44 IS - 1 SP - 112 EP - 119 PB - Elsevier CY - Oxford [u.a.] AN - OPUS4-26741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Composites in Fire: Fire Behaviour Tailored for Differnt Applications T2 - Interflam 2013, 13 th International Conference and Exhibition on Fire Science and Engineering CY - London, England DA - 2013-06-24 PY - 2013 AN - OPUS4-28766 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppl, T. A1 - Brehme, Sven A1 - Pospiech, D. A1 - Fischer, O. A1 - Wolff-Fabris, F. A1 - Altstädt, V. A1 - Schartel, Bernhard A1 - Döring, M. T1 - Influence of polymeric flame retardants based on phosphorus-containing polyesters on morphology and material characteristics of poly(butylene terephthalate) N2 - Flame retarded poly(butylene terephthalate) (PBT) is required for electronic applications and is mostly achieved by low molar mass additives so far. Three phosphorus-containing polyesters are suggested as halogen-free and polymeric flame retardants for PBT. Flame retardancy was achieved according to cone calorimeter experiments showing that the peak heat release rate and total heat evolved were reduced because of flame inhibition and condensed-phase activity. The presented polymers containing derivatives of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide form immiscible blend systems with PBT. Shear-rheology shows an increase in storage moduli at low frequencies. This is proposed as quantitative measure for the degree of phase interaction. The phase structure of the blends depends on the chemical structure of the phosphorus polyester and was quite different, depending also on the viscosity ratio between matrix and second phase. A lower viscosity ratio leads to two types of phases with spherical and additionally continuous droplets. Addition of the flame retardants showed no influence on the dielectric properties but on the mechanical behavior. The polymeric flame retardants significantly diminish the impact strength because of several reasons: (1) high brittleness of the phosphorus polyesters themselves, (2) thermodynamic immiscibility, and (3) weak phase adhesion. By adding a copolymer consisting of the two base polymers to the blend, an improvement of impact strength was obtained. The copolymer particularly acts as compatibilizer between the phases and therefore leads to a smaller phase size and to a stronger phase adhesion due to the formation of fibrils. KW - Polyesters KW - Blends KW - Miscibility KW - Rheology KW - Flame retardance PY - 2013 DO - https://doi.org/10.1002/app.38520 SN - 0021-8995 SN - 1097-4628 VL - 128 IS - 5 SP - 3315 EP - 3324 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-27957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hörold, Andreas A1 - Schartel, Bernhard A1 - Trappe, Volker A1 - Korzen, Manfred T1 - An intermediate-scale fire testing approach on the structural integrity of lightweight materials N2 - Carbon or glass über composites and Sandwich structures, the lightweight materials of choice for aviation, naval, offshore and construction show an enormous energy saving potential. Their combination of excellent specific mechanical properties, high corrosive resistance and thermal insulation properties in combination with various adoptable fabrication techniques leading to mass and fuel cost reduction. The most limiting single factor for a wider use of fibre reinforced plastics (FRP) in particular as elements for structural application is believed to be their fire behaviour (Mouritz and Gibson, 2006). FRPs promote burning by themselves consuming the stabilizing polymeric matrix while embedded fibers (glass, carbon) persisting the flame (Mouritz et ah, 2006). Already at elevated temperatures (100 - 200 °C) the matrix softens with a loss in mechanical properties (Perret et al., 2011, Mouritz and Gibson, 2006). For this reason the stability of the structural component is decreased severely. Fire behavior becomes the major hazard to worry about, increasingly demanding targetoriented investigation, suitable testing and tailored development. Experimental approaches in the bench-scale have been proposed to investigate the structural integrity in the past (La Delfa et al., 2009, Gibson et al., 2010, Seggewiß, 2011, Mouritz and Gardiner, 2002, Schartel et al.). Ascribed to the small-scale neither the mechanical properties nor the effects of fire may be represented satisfactorily. Flence, the task is to perform more realistic investigations under adequate compressive loads in fully developed fires, based on suitable specimen sizes. Also (La Delfa et al., 2009)) have announced that it is evident that larger scale test of composites are needed. The aim of this study is to present a developed intermediate-scale test setup to perform more realistic investigations (Hörold et al.). Mechanical loading is generated by a column furnace in terms of compression due to a more severe response of specimens in fire tests (Seggewiß, 2011, Gibson et al., 2012, Feih et al., 2008, Feih et al., 2007). An oil burner used to determine the burnthrough resistance of thermal/acoustic insulation materials provides fire directly onto one side of the specimen (Federal Aviation Administration, 2003). Generating a fully developed fire the NexGen burner offers a homogenous heat flux of ~ 180 kW/m2. The intermediate-scale is addressed by specimen sizes either 500 x 500 mm or 1000 x 500 mm with a maximum thickness of 50 mm. The specimen attachment is realized by a compression device that was designed to apply the compressive loads, figure 1. The test setup for specimens with component like dimensions allows realistic investigations up to structural failure in absence and presence of fire load. A first test series was carried out with different levels of loading while the fire remained unchanged. Failure mechanisms, temperature distributions, diversity of FRPs regarding fiber, matrix, lay-up and core as well as flame retardant Systems are in the scope of investigation. T2 - Fire and materials 2013 - 13th International conference and exhibition CY - San Francisco, CA, USA DA - 28.01.2013 PY - 2013 SP - 221 EP - 226 PB - Interscience Communications CY - London, UK AN - OPUS4-27782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gallo, Emanuela A1 - Sánchez-Olivares, G. A1 - Schartel, Bernhard T1 - Flame retardancy of starch-based biocomposites - aluminium hydroxide-coconut fiber synergy N2 - The use of coconut fiber (CF) agricultural waste was considered as an environmentally friendly and inexpensive alternative in flame retarded biocomposites. To decrease the high content of aluminum trihydrate (ATH) required, the thermal decomposition (thermogravimetry), flammability [oxygen index (LOI) and UL 94 test] and fire behavior (cone calorimeter) of a combination of CF and ATH were investigated in a commercial blend of thermoplastic starch (TPS) and cellulose derivatives. CF induced some charring activity, slightly decreasing the fire load and burning propensity in cone calorimeter test. ATH decomposes endothermically into water and inorganic residue. Significant fuel dilution as well as a pronounced residual protection layer reduces the fire hazards. Replacing a part of ATH with coconut fibers resulted in improved flame retardancy in terms of ignition, reaction to small flame, and flame-spread characteristics [heat release rate (HRR), fire growth rate (FIGRA), etc.]. The observed ATH and CF synergy opens the door to significant reduction of the ATH contents and thus to interesting flame retarded biocomposites. KW - Biocomposites KW - Flammability KW - Starch KW - Aluminium hydroxide KW - Coconut fiber PY - 2013 SN - 0032-2725 VL - 58 IS - 5 SP - 395 EP - 402 PB - Industrial chemistry research inst CY - Warszawa, Poland AN - OPUS4-28513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Despinasse, Marie-Claire A1 - Schartel, Bernhard T1 - Aryl phosphate-aryl phosphate synergy in flame-retarded bisphenol A polycarbonate/acrylonitrile-butadiene-styrene N2 - The pyrolysis and fire performance of bisphenol A polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) flame-retarded by a mixture of two aryl bisphosphates were investigated by thermogravimetry-coupled with FTIR, oxygen index (LOI), UL 94 and cone calorimeter. Both flame retardants, bisphenol A bis (diphenyl phosphate) BDP and hydroquinone bis (diphenyl phosphate) HDP, show gas-phase and condensed-phase actions. When mixed together at different ratios, a synergy is observed in terms of pyrolysis and fire residues as well as in effective heat of combustion (THE/ML). The synergisms were quantified and confirmed mathematically by the evaluation of the synergistic effect index (SE). All LOI values for the flame-retarded blends are between 29% and 32%, as opposed to 23% for PC/ABS, and UL94 testing results in V-0 at 1.6 mm instead of HB. Investigations on the binary system BDP + HDP reveal that BDP and HDP interact with each other, yielding stable intermediate products which are proposed to increase the thermal stability of the PC/ABS + BDP/HDP blends. Oligomeric phosphate esters are presumed to form via transesterification. KW - Flame retardancy KW - PC/ABS KW - Pyrolysis KW - Aryl phosphate KW - Synergy KW - Combustion PY - 2013 DO - https://doi.org/10.1016/j.tca.2013.04.006 SN - 0040-6031 SN - 1872-762X VL - 563 SP - 51 EP - 61 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-28515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dittrich, Bettina A1 - Schartel, Bernhard A1 - Hofmann, D. A1 - Wartig, K.-A. A1 - Mülhaupt, R. ED - Wilkie, C. T1 - Carbon black, multiwall nanotubes and graphene - promising approach to flame retarded nanocomposites? N2 - Carbon black (CB), multiwall carbon nanotubes (MWNT), expanded graphite, multilayer graphene and graphene were used and compared as adjuvant and flame retardants in nanocomposites with respect to different fire scenarios. During the anaerobic pyrolysis feeding the flame, the investigated carbon additives acted as inert fillers. They formed residual protective layers, reducing the peak heat release rate in particular. The efficiency of the protection layer was dependent on the particle dispersion within the nanocomposite. However, other nanocomposite properties also influence the complex fire behavior crucially, including viscosity, thermal conductivity and the depth of heat absorption. Induced flow limits influence the melt flow, dripping behavior and thus the flammability (reaction to small flame) monitored by OI and UL 94. Increased thermal conductivity and depth of heat absorption change the time to ignition. Structure-property relationships are described as a basis for deducing guidelines for future flame retarded carbon particle nanocomposites. T2 - 24th Annual conference on recent advances in flame retardancy of polymeric materials CY - Stamford, NY, USA DA - 20.05.2013 KW - Graphene KW - Flame retardancy KW - Carbon nanoparticle KW - Nanocomposite PY - 2013 SN - 1-56965-218-X SP - 1 EP - 9 CY - Wellesley, MA, USA AN - OPUS4-28637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -