TY - JOUR A1 - Bartholmai, Matthias A1 - Schartel, Bernhard T1 - Layered silicate polymer nanocomposites: new approach or illusion for fire retardancy? Investigations of the potentials and the tasks using a model system JF - Polymers for advanced technologies N2 - Polymeric nanocomposites are discussed as one of the most promising advanced materials whose nanoscale effects can be exploited for industry. Layered silicate polypropylene-graft-maleic anhydride nanocomposites are investigated as a model to clarify the potential of such materials in terms of fire retardancy. The nanostructure is characterized using transmission electron microscopy (TEM) and shear viscosity. The fire behavior is characterized using different external heat fluxes in cone calorimeter, limiting oxygen index and UL 94 classification. A comprehensive fire behavior characterization is presented which enables an assessment of the materials’ potential with respect to different fire scenarios and fire tests. The influence of morphology and the active mechanisms are discussed, such as barrier formation and changed melt viscosity. To our knowledge, it is the first attempt to illuminate the concept’s strengths, such as the reduction of flame spread, and weaknesses, such as the lack of influence on ignitability, in a clear, comprehensive and detailed manner. KW - Fire retardancy KW - Nanocomposites KW - Cone Calorimeter KW - LOI KW - UL94 KW - Flame retardance KW - poly(propylene) (PP) KW - Organoclay PY - 2004 UR - http://www3.interscience.wiley.com/cgi-bin/jissue/109085890 SN - 1042-7147 SN - 1099-1581 VL - 15 IS - 7 SP - 355 EP - 364 PB - John Wiley & Sons, Ltd. CY - Chichester AN - OPUS4-3706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Bahr, Horst A1 - Sturm, Heinz A1 - Schartel, Bernhard T1 - Flame retardancy mechanisms of metal phosphinates and metal phosphinates in combination with melamine cyanurate in glass-fiber reinforced poly(1,4-butylene terephthalate): the influence of metal cation JF - Polymers for advanced technologies N2 - The pyrolysis and fire behavior of glass-fiber reinforced poly(butylene terephthalate) (PBT/GF) with two different metal phosphinates as flame retardants in combination with and without melamine cyanurate (MC) were analyzed by means of thermogravimetry, thermogravimetry coupled with infrared spectroscopy, flammability, and cone calorimeter tests as well as scanning electron microscopy/energy dispersive X-ray spectroscopy and X-ray fluorescence spectroscopy. In PBT/GF, dosages of 13-20% of the halogen-free flame retardant aluminum phosphinate or aluminum phosphinate in combination with MC fulfill the requirements for electrical engineering and electronics applications (UL 94 = V-0; LOI > 42%), whereas the use of the same amount of zinc phosphinate or zinc phosphinate in combination with MC does not improve the fire behavior satisfactorily (UL 94 = HB; LOI = 27-28%). The performance under forced flaming conditions (cone calorimeter) is quite similar for both of the metal phosphinates. The use of aluminum and zinc salts results in similar flame inhibition predominantly due to the release of the phosphinate compounds in the gas phase. Both metal phosphinates and MC interact with the polymer changing the decomposition characteristics. However, part of the zinc phosphinate vaporizes as a complete molecule. Because of the different decomposition behavior of the metal salts, only the aluminum phosphinate results in a small amount of thermally stable carbonaceous char. In particular, the aluminum phosphinate-terephthalate formed is more stable than the zinc phosphinate-terephthalate. The small amount of char has a crucial effect on the thermal properties and mechanical stability of the residue and thus the flammability. KW - Flame retardance KW - Polyester KW - Phosphinates KW - Pyrolysis KW - Cone calorimeter PY - 2008 DO - https://doi.org/10.1002/pat.1147 SN - 1042-7147 SN - 1099-1581 VL - 19 IS - 6 SP - 680 EP - 692 PB - John Wiley & Sons, Ltd. CY - Chichester AN - OPUS4-17620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Schartel, Bernhard A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Perez-Graterol, R. A1 - Sandler, J.K.W. A1 - Altstädt, V. T1 - Novel Phosphorus-Containing Poly(ether sulfone)s and Their Blends with an Epoxy Resin: Thermal Decomposition and Fire Retardancy JF - Macromolecular chemistry and physics N2 - Summary: The decomposition of novel phosphorus-containing poly(oxyphenylene-sulfonyl-phenylene-oxy-diphenyl phenylene phosphine oxide) (PSU_I), 2,5-dihydroxy-1-biphenylene-phosphine oxide based polysulfone (PSU_II), poly(sulfonyl-diphenylphenylene phosphonate) (PSU_P) and bisphenol A-based polysulfone (PSU) is studied. The influence of the chemical structure, charring and phosphorus release is discussed based on the mass loss, kinetics and products. The pyrolysis and fire behaviour of blends with epoxy resin (EP) are studied. For EP-PSU_II, phosphorus initiates water elimination and changes the decomposition pathway of EP. The fire behaviour of EP-PSU shows some improvements, whereas the heat release rate is crucially reduced for EP-PSU_II due to simultaneous char formation and flame inhibition. KW - Epoxy KW - Flame retardance KW - High performance polymers KW - Polysulfones KW - Thermogravimetric analysis (TGA) PY - 2006 DO - https://doi.org/10.1002/macp.200600182 SN - 1022-1352 SN - 1521-3935 VL - 207 IS - 16 SP - 1501 EP - 1514 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-12650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Schartel, Bernhard T1 - Flame Retardancy Mechanisms of Aluminium Phosphinate in Combination with Melamine Cyanurate in Glass-Fibre-Reinforced Poly(1,4-butylene terephthalate) JF - Macromolecular materials and engineering N2 - The flame retardancy mechanisms of aluminium diethylphosphinate (AlPi) and its combination with melamine cyanurate (MC) in glass-fibre-reinforced poly(butylene terephthalate) (PBT/GF) were analysed using TGA including evolved gas analysis (TGA-FTIR), cone calorimeter measurements using various irradiations, flammability tests (limited oxygen index, LOI, UL 94) and chemical analyses of residues (FTIR, SEM/EDX). AlPi decomposed mainly through the formation of diethylphosphinic acid and aluminium phosphate and influenced the decomposition of the PBT only slightly. AlPi acted mainly through flame inhibition. A halogen-free V-0 PBT/GF material was achieved with a LOI of 44%. Additional charring influenced the flammability. MC decomposed independently of the polymer and showed some fuel dilution effects. KW - Flame retardance KW - Metal phosphinate KW - Polyester KW - Pyrolysis KW - Thermogravimetric analysis PY - 2008 DO - https://doi.org/10.1002/mame.200700330 SN - 1438-7492 SN - 1439-2054 VL - 293 IS - 3 SP - 206 EP - 217 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-17122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brehme, Sven A1 - Köppl, T. A1 - Schartel, Bernhard A1 - Fischer, O. A1 - Altstädt, V. A1 - Pospiech, D. A1 - Döring, M. T1 - Phosphorus polyester - an alternative to low-molecular-weight flame retardants in poly(butylene terephthalate)? JF - Macromolecular chemistry and physics N2 - Pyrolysis, fire behaviour and mechanical properties of a blend of poly(butylene terephthalate) (PBT) with a phosphorus polyester (PET-P-DOPO) are investigated and compared with PBT/aluminium diethylphosphinate (AlPi-Et) composites. The PBT/PET-P-DOPO is immiscible and exhibits gas-phase and condensed-phase activity, whereas AlPi-Et in PBT results mainly in flame inhibition. Only higher loadings of AlPi-Et yield significant condensed-phase activity. Using the same phosphorus content, PBT/PET-P-DOPO and PBT/AlPi-Et exhibit similar reductions in fire load (22%) and flame spread (17% assessed by fire growth rate, FIGRA), compared with PBT. In contrast to AlPi-Et, the addition of PET-P-DOPO does not decrease the tensile strength of PBT. Thus, PET-P-DOPO is an interesting alternative to low-molecular-weight flame retardants. KW - Aluminium phosphinate KW - Blends KW - 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide KW - Flame retardance KW - Polyesters PY - 2012 DO - https://doi.org/10.1002/macp.201200072 SN - 1022-1352 SN - 1521-3935 VL - 213 IS - 22 SP - 2386 EP - 2397 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-26982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hofmann, D. A1 - Wartig, K.-A. A1 - Thomann, R. A1 - Dittrich, Bettina A1 - Schartel, Bernhard A1 - Mülhaupt, R. T1 - Functionalized graphene and carbon materials as additives for melt-extruded flame retardant polypropylene JF - Macromolecular materials and engineering N2 - Functionalized graphene nanosheets TRGO and MLG 250, prepared from thermally reduced graphite oxide, represent attractive carbon additives for improving the performance of flame retardant polypropylene (PP-FR). The influence of carbon nanofiller type and content on morphology, thermal, mechanical, and electrical properties as well as the fire behavior of melt-extruded PP-FR is investigated. In contrast to conventional nano- and micron-sized carbon fillers such as expanded graphite (EG 40), nano-scaled carbon black (CB), and multiwall carbon nanotubes (CNT), only TRGO and MLG 250 afford uniform dispersion combined with simultaneously improved stiffness (+80%), electrical conductivity (3 × 10-5 S · cm-1) and enhanced flame retardancy of PP-FR, as expressed by lower peak heat release rate (-76%). KW - Extrusion KW - Flame retardance KW - Graphene KW - Nanocomposite KW - Polypropylene PY - 2013 DO - https://doi.org/10.1002/mame.201200433 SN - 1438-7492 SN - 1439-2054 VL - 298 IS - 12 SP - 1322 EP - 1334 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-29817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karrasch, Andrea A1 - Wawrzyn, Eliza A1 - Schartel, Bernhard A1 - Jäger, Christian T1 - Solid-state NMR on thermal and fire residues of bisphenol A polycarbonate/silicone acrylate rubber/bisphenol A bis(diphenyl-phosphate)/(PC(SiR/BDP) and PC/SiR/BDP/zinc borate (PC/SiR/BDP/ZnB) - Part 1: PC charring and the impact of BDP and ZnB JF - Polymer degradation and stability N2 - Structural changes in the condensed phase of bisphenol A polycarbonate (containing 0.45 wt% poly (tetrafluoroethylene))/silicone acrylate rubber/bisphenol A bis(diphenyl-phosphate) (PC/SiR/BDP) and PC/SiR/BDP/zinc borate (PC/SiR/BDP/ZnB) during thermal treatment in nitrogen atmosphere and in fire residues were investigated by solid-state NMR. H-1, B-11, C-13 and P-31 NMR experiments using direct excitation with a single pulse and H-1-P-31 cross-polarization (CP) were carried out including 31P(1 H) and C-13{P-31}double-resonance techniques (REDOR: Rotational Echo Double Resonance) on a series of heat-treated samples (580 K-850 K). Because many amorphous phases occur in the solid residues, and solid-state NMR spectroscopy addresses the most important sites carbon, phosphorus and boron, this paper is the key analytical approach for understanding the pyrolysis and flame retarding phenomenon in the condensed phase of PC/SiR/BDP and PC/SiR/BDP/ZnB. For the system PC/SiR/BDP it is shown that (i) at temperatures around 750-770 K (main decomposition step) carbonaceous charring of PC occurs and arylphosphate structures are still present, reacted in part with the decomposing PC; (ii) for higher temperatures from 770 K the phosphorus remaining in the solid phase increasingly converts to amorphous phosphonates and inorganic orthophosphates with a minor amount of crystalline orthophosphates; and (iii) H-1-P-31{H-1} CP REDOR and H-1-C-13{P-31} CP REDOR NMR experiments suggest that the phosphates and phosphonates are bound via oxygen to aromatic carbons, indicating the interaction with the carbonaceous char. When ZnB is added to the system PC/SiR/BDP, (i) ZnB leads to a slightly enhanced PC decomposition for temperatures below 750 K; (ii) alpha-Zn-3(PO4)(2) and borophosphate (BPO4) are formed in small amounts at high temperatures suggesting a reaction between BDP and ZnB during thermal decomposition; and (iii) most of the borate remains in the solid residues, forming an amorphous pure borate network, with the BO3/BO4 ratio increasing with higher temperatures. The NMR data of thermal and fire residues are highly correlated, underlining the importance of this work for understanding the pyrolysis and flame retardancy mechanisms in the condensed phase during the burning of the PC/SiR blends. (C) 2010 Elsevier Ltd. All rights reserved. KW - Flame retardance KW - NMR KW - Polycarbonate (PC) blends KW - Bisphenol-A bis(diphenyl)phosphate (BDP) KW - Zinc borate PY - 2010 DO - https://doi.org/10.1016/j.polymdegradstab.2010.07.034 SN - 0141-3910 SN - 1873-2321 VL - 95 IS - 12 SP - 2525 EP - 2533 PB - Applied Science Publ. CY - London AN - OPUS4-22647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karrasch, Andrea A1 - Wawrzyn, Eliza A1 - Schartel, Bernhard A1 - Jäger, Christian T1 - Solid-state NMR on thermal and fire residues of bisphenol A polycarbonate/silicone acrylate rubber/bisphenol A bis(diphenyl-phosphate)/(PC(SiR/BDP) and PC/SiR/BDP/zinc borate (PC/SiR/BDP/ZnB) - Part II: The influence of SiR JF - Polymer degradation and stability N2 - Solid residues of bisphenol A polycarbonate (containing 0.45 wt% poly(tetrafluoroethylene))/silicone acrylate rubber/bisphenol A bis(diphenyl-phosphate) (PC/SiR/BDP) and PC/SiR/BDP/zinc borate (PC/SiR/BDP/ZnB) after thermal treatment were investigated by solid-state and liquid-state NMR, focusing on the role and interaction of SiR with the other components of the polymer blend. In PC/SiR/BDP, part of the SiR reacts to an amorphous silicate network rather than being completely released in the gas phase. The silicate network consists of Q4 and Q3 groups formed via intermediate D and T groups. The D groups are formed by a reaction of SiR with bisphenol-A units as well as phenyl groups of PC and BDP. In addition a small amount of silicon diphosphate was observed after thermal treatment at temperatures higher than 810 K. The same decomposition products (without SiP2O7) occur in the solid residues of PC/SiR/BDP/ZnB samples. The formation of intermediate D and T groups occurs earlier, at slightly lower temperatures. Any formation of a borosilicate network was excluded. The results also apply for the fire residues of PC/SiR/BDP and PC/SiR/BDP/ZnB and are thus valuable for understanding the impact of SiR on pyrolysis and flame retardancy mechanisms in the condensed phase during the burning of PC/SiR/BDP blends. SiR was found to influence the pyrolysis and the char formed. Beyond the replacement of highly combustible mechanical modifiers, SiR harbours the potential to enhance flame retardancy. KW - Flame retardance KW - 29Si NMR KW - Polycarbonate (PC) blends KW - Bisphenol A bis(diphenyl)phosphate (BDP) KW - Silicone rubber PY - 2010 DO - https://doi.org/10.1016/j.polymdegradstab.2010.07.030 SN - 0141-3910 SN - 1873-2321 VL - 95 IS - 12 SP - 2534 EP - 2540 PB - Applied Science Publ. CY - London AN - OPUS4-22648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppl, T. A1 - Brehme, Sven A1 - Pospiech, D. A1 - Fischer, O. A1 - Wolff-Fabris, F. A1 - Altstädt, V. A1 - Schartel, Bernhard A1 - Döring, M. T1 - Influence of polymeric flame retardants based on phosphorus-containing polyesters on morphology and material characteristics of poly(butylene terephthalate) JF - Journal of applied polymer science N2 - Flame retarded poly(butylene terephthalate) (PBT) is required for electronic applications and is mostly achieved by low molar mass additives so far. Three phosphorus-containing polyesters are suggested as halogen-free and polymeric flame retardants for PBT. Flame retardancy was achieved according to cone calorimeter experiments showing that the peak heat release rate and total heat evolved were reduced because of flame inhibition and condensed-phase activity. The presented polymers containing derivatives of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide form immiscible blend systems with PBT. Shear-rheology shows an increase in storage moduli at low frequencies. This is proposed as quantitative measure for the degree of phase interaction. The phase structure of the blends depends on the chemical structure of the phosphorus polyester and was quite different, depending also on the viscosity ratio between matrix and second phase. A lower viscosity ratio leads to two types of phases with spherical and additionally continuous droplets. Addition of the flame retardants showed no influence on the dielectric properties but on the mechanical behavior. The polymeric flame retardants significantly diminish the impact strength because of several reasons: (1) high brittleness of the phosphorus polyesters themselves, (2) thermodynamic immiscibility, and (3) weak phase adhesion. By adding a copolymer consisting of the two base polymers to the blend, an improvement of impact strength was obtained. The copolymer particularly acts as compatibilizer between the phases and therefore leads to a smaller phase size and to a stronger phase adhesion due to the formation of fibrils. KW - Polyesters KW - Blends KW - Miscibility KW - Rheology KW - Flame retardance PY - 2013 DO - https://doi.org/10.1002/app.38520 SN - 0021-8995 SN - 1097-4628 VL - 128 IS - 5 SP - 3315 EP - 3324 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-27957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppl, T. A1 - Brehme, Sven A1 - Wolff-Fabris, F. A1 - Altstädt, V. A1 - Schartel, Bernhard A1 - Döring, M. T1 - Structure-property relationships of halogen-free flame-retarded poly(butylene terephthalate) and glass fiber reinforced PBT JF - Journal of applied polymer science N2 - Flame retardancy for thermoplastics is a challenging task where chemists and engineers work together to find solutions to improve the burning behavior without strongly influencing other key properties of the material. In this work, the halogen-free additives aluminum diethylphosphinate (AlPi-Et) and a mixture of aluminum phosphinate (AlPi) and resorcinol-bis(di-2,6-xylyl phosphate) (AlPi-H + RXP) are employed in neat and reinforced poly(butylene terephthalate) (PBT), and the morphology, mechanical performance, rheological behavior, and flammability of these materials are compared. Both additives show submicron dimensions but differ in terms of particle and agglomerate sizes und shapes. The overall mechanical performance of the PBT flame-retarded with AlPi-Et is lower than that with AlPi-H-RXP, due to the presence of larger agglomerates. Moreover, the flow behavior of the AlPi-Et/PBT materials is dramatically changed as the larger rod-like primary particles build a percolation threshold. In terms of flammability, both additives perform similar in the UL 94 test and under forced-flaming combustion. Nevertheless, AlPi-Et performs better than AlPi-H + RXP in the LOI test. The concentration required to achieve acceptable flame retardancy ranges above 15 wt %. KW - Polyesters KW - Fibers KW - Morphology KW - Structure–property relations KW - Flame retardance PY - 2012 DO - https://doi.org/10.1002/app.34910 SN - 0021-8995 SN - 1097-4628 VL - 124 IS - 1 SP - 9 EP - 18 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-25253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -