TY - JOUR A1 - Artner, J. A1 - Ciesielski, M. A1 - Ahlmann, M. A1 - Walter, O. A1 - Döring, M. A1 - Perez, R.M. A1 - Altstädt, V. A1 - Sandler, J.K.W. A1 - Schartel, Bernhard T1 - A novel and effective synthetic approach to 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) Derivatives JF - Phosphorus, Sulfur and Silicion N2 - Starting from trivalent 10-alkoxy-10H-9-oxa-10-phosphaphenanthrenes, a broad range of DOPO derivatives was synthesized via transesterification with aliphatic alcohols and subsequent Michaelis-Arbuzov rearrangement using catalytic amounts of p-toluenesulfonic acid methylester. Due to the considerable differences in the nature of the alcohols employed, several procedures for processing them are presented. KW - DOPO KW - Flame retardant KW - Michaelis-Arbuzov rearrangement KW - Transesterification PY - 2007 DO - https://doi.org/10.1080/10426500701407417 SN - 1042-6507 SN - 0308-664X VL - 182 IS - 9 SP - 2131 EP - 2148 PB - Taylor & Francis CY - Philadelphia, USA AN - OPUS4-15705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artner, J. A1 - Ciesielski, M. A1 - Walter, O. A1 - Döring, M. A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Schartel, Bernhard T1 - A novel DOPO-based diamine as hardener and flame retardant for epoxy resin systems JF - Macromolecular materials and engineering N2 - 10-Ethyl-9-oxa-10-phosphaphenanthrene-10-oxide (1) can be nitrated using acetic anhydride and fuming nitric acid. The nitro group is reduced using palladium on charcoal and hydrogen. These reaction conditions are used for the synthesis of an analogous DOPO-based diaminic hardener (7). An evaluation of the curing behavior, mechanical properties and flammability of a neat resin made of DGEBA and 7 (DGEBA + 7) and of a carbon fiber-reinforced resin made of DGEBA, 4,4-diaminodiphenylsulfon (DDS) and 7 (DGEBA + DDS + 7) shows the potential of this hardener to lead to flame-retardant systems while keeping relevant properties on a high level; especially when compared to a similar system (DGEBA + DDS + 1). KW - Composites KW - Epoxy resins KW - Synthesis KW - Flame retardancy KW - Mechanical properties PY - 2008 DO - https://doi.org/10.1002/mame.200700287 SN - 1438-7492 SN - 1439-2054 VL - 293 IS - 6 SP - 503 EP - 514 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-17624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Balabanovich, Aliaksandr A1 - Schartel, Bernhard A1 - Knoll, Uta A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Perez, R. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. T1 - Influence of the oxidation state of phosphorus on the decomposition and fire behaviour of flame-retarded epoxy resin composites JF - Polymer N2 - A systematic and comparative evaluation of the pyrolysis of halogen-free flame-retarded epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (phosphorus contents around 2.6 wt.%) and the fire behaviour of their carbon fibre composites is presented. Decomposition pathways are proposed based on the thermal analysis (TG), TG coupled with evolved gas analysis (TG-FTIR), kinetics and analysis of the residue with FTIR and XPS. All organophosphorus-modified hardeners containing phenoxy groups lead to a reduced decomposition temperature and mass loss step for the main decomposition of the cured epoxy resin. With increasing oxidation state of the phosphorus the thermally stable residue increases, whereas the release of phosphorus-containing volatiles decreases. The flammability of the composites was investigated with LOI and UL 94 and the fire behaviour for forced-flaming conditions with cone calorimeter tests performed using different irradiations. The flame retardancy mechanisms are discussed. With increasing oxidation state of the phosphorus additional charring is observed, whereas the flame inhibition, which plays the more important role for the performance of the composites, decreases. The processing and the mechanical performance (delamination resistance, flexural properties and interlaminar bonding strength) of the fibre-reinforced composites containing phosphorus were maintained at a high level and, in some cases, even improved. The potential for optimising flame retardancy while maintaining mechanical properties is highlighted in this study. KW - Fire retardant KW - Composites KW - Organophosphorus-containing epoxy resin PY - 2006 DO - https://doi.org/10.1016/j.polymer.2006.10.022 SN - 0032-3861 SN - 1873-2291 VL - 47 IS - 26 SP - 8495 EP - 8508 PB - Springer CY - Berlin AN - OPUS4-14054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Schartel, Bernhard A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Perez-Graterol, R. A1 - Sandler, J.K.W. A1 - Altstädt, V. T1 - Novel Phosphorus-Containing Poly(ether sulfone)s and Their Blends with an Epoxy Resin: Thermal Decomposition and Fire Retardancy JF - Macromolecular chemistry and physics N2 - Summary: The decomposition of novel phosphorus-containing poly(oxyphenylene-sulfonyl-phenylene-oxy-diphenyl phenylene phosphine oxide) (PSU_I), 2,5-dihydroxy-1-biphenylene-phosphine oxide based polysulfone (PSU_II), poly(sulfonyl-diphenylphenylene phosphonate) (PSU_P) and bisphenol A-based polysulfone (PSU) is studied. The influence of the chemical structure, charring and phosphorus release is discussed based on the mass loss, kinetics and products. The pyrolysis and fire behaviour of blends with epoxy resin (EP) are studied. For EP-PSU_II, phosphorus initiates water elimination and changes the decomposition pathway of EP. The fire behaviour of EP-PSU shows some improvements, whereas the heat release rate is crucially reduced for EP-PSU_II due to simultaneous char formation and flame inhibition. KW - Epoxy KW - Flame retardance KW - High performance polymers KW - Polysulfones KW - Thermogravimetric analysis (TGA) PY - 2006 DO - https://doi.org/10.1002/macp.200600182 SN - 1022-1352 SN - 1521-3935 VL - 207 IS - 16 SP - 1501 EP - 1514 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-12650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brehme, Sven A1 - Köppl, T. A1 - Schartel, Bernhard A1 - Altstädt, V. T1 - Competition in aluminium phosphinate-based halogen-free flame retardancy of poly(butylene terephthalate) and its glass-fibre composites JF - e-Polymers N2 - Aluminium diethylphosphinate (AlPi-Et) and inorganic aluminium phosphinate with resorcinol-bis(di-2,6-xylyl phosphate) (AlPi-H+RXP) were compared with each other as commercially available halogen-free flame retardants in poly(butylene terephthalate) (PBT) as well as in glass-fibre-reinforced PBT (PBT/GF). Pyrolysis behaviour and flame retardancy performance are reported in detail. AlPi-H+RXP released phosphine at very low temperatures, which can become a problem during processing. AlPi-Et provided better limiting oxygen index (LOI) values and UL 94 ratings for bulk and PBT/GF than AlPi-H+RXP. Both flame retardants acted via three different flame-retardancy mechanisms in bulk as well as in PBT/GF, namely, flame inhibition, increased amount of char, and a protection effect of the char. AlPi-Et was more efficient in decreasing the total heat evolved of PBT in the cone calorimeter test. AlPi-H+RXP reduced the peak heat release rate of PBT more efficiently than AlPi-Et. An optimum loading of AlPi-Et in PBT/GF was found, which was below the supplier's recommendation. This loading provides a maximum increase in LOI and a maximum decrease in total heat evolved. KW - Aluminium phosphinate KW - Flame retardancy KW - Glass-fibre composite KW - Poly(butylene terephthalate) PY - 2014 DO - https://doi.org/10.1515/epoly-2014-0029 SN - 1618-7229 VL - 14 IS - 3 SP - 193 EP - 208 PB - De Gruyter CY - [S.l.] AN - OPUS4-30648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brehme, Sven A1 - Köppl, T. A1 - Schartel, Bernhard A1 - Fischer, O. A1 - Altstädt, V. A1 - Pospiech, D. A1 - Döring, M. T1 - Phosphorus polyester - an alternative to low-molecular-weight flame retardants in poly(butylene terephthalate)? JF - Macromolecular chemistry and physics N2 - Pyrolysis, fire behaviour and mechanical properties of a blend of poly(butylene terephthalate) (PBT) with a phosphorus polyester (PET-P-DOPO) are investigated and compared with PBT/aluminium diethylphosphinate (AlPi-Et) composites. The PBT/PET-P-DOPO is immiscible and exhibits gas-phase and condensed-phase activity, whereas AlPi-Et in PBT results mainly in flame inhibition. Only higher loadings of AlPi-Et yield significant condensed-phase activity. Using the same phosphorus content, PBT/PET-P-DOPO and PBT/AlPi-Et exhibit similar reductions in fire load (22%) and flame spread (17% assessed by fire growth rate, FIGRA), compared with PBT. In contrast to AlPi-Et, the addition of PET-P-DOPO does not decrease the tensile strength of PBT. Thus, PET-P-DOPO is an interesting alternative to low-molecular-weight flame retardants. KW - Aluminium phosphinate KW - Blends KW - 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide KW - Flame retardance KW - Polyesters PY - 2012 DO - https://doi.org/10.1002/macp.201200072 SN - 1022-1352 SN - 1521-3935 VL - 213 IS - 22 SP - 2386 EP - 2397 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-26982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Brehme, Sven A1 - Schartel, Bernhard A1 - Bykov, Y. A1 - Ciesielski, M. A1 - Döring, M. A1 - Fischer, O. A1 - Pospiech, D. A1 - Köppl, T. A1 - Altstädt, V. T1 - Flame retardancy mechanisms and performance of a halogen-free phosphorus polyester in PBT T2 - 2011 Recent advances in flame retardancy of polymeric materials N2 - PET-P-DOPO is a phosphorus-containing polyester prepared from the glycol ether of the hydroquinone derivative of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and dimethyl terephthalate. PET-P-DOPO and a blend of PBT with PET-PDOPO were investigated with respect to pyrolysis and fire behavior. PET-P-DOPO achieves a V-0 rating in the UL 94 test and exhibits a high LOI of 39.3%. The outstanding flame-retardant properties of PET-P-DOPO are the result of three different mechanisms (flame inhibition, charring and a protection effect of the intumescent char) that are active in PET-P-DOPO. The fire load and the peak of heat release rate (pHRR) are reduced to 34% and 17%, respectively. The char exhibits an intumescent multicellular structure enabling it to act as an efficient protection layer. As PET-P-DOPO is immiscible with PBT, the blend shows a lower breaking elongation than pure PBT. Compared to pure PET-P-DOPO, the flame retardancy of the blend is decreased according to the fraction of PET-P-DOPO used. Nevertheless, the flame-retardancy of PET-P-DOPO in the blend was good enough to compete with PBT flame-retarded by AlPi-Et (aluminum diethylphosphinate) that was used as a Benchmark. KW - PBT KW - DOPO KW - Flame retardancy PY - 2011 SN - 1-59623-795-3 SP - 1 EP - 15 CY - Wellesley, USA AN - OPUS4-24617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppl, T. A1 - Brehme, Sven A1 - Pospiech, D. A1 - Fischer, O. A1 - Wolff-Fabris, F. A1 - Altstädt, V. A1 - Schartel, Bernhard A1 - Döring, M. T1 - Influence of polymeric flame retardants based on phosphorus-containing polyesters on morphology and material characteristics of poly(butylene terephthalate) JF - Journal of applied polymer science N2 - Flame retarded poly(butylene terephthalate) (PBT) is required for electronic applications and is mostly achieved by low molar mass additives so far. Three phosphorus-containing polyesters are suggested as halogen-free and polymeric flame retardants for PBT. Flame retardancy was achieved according to cone calorimeter experiments showing that the peak heat release rate and total heat evolved were reduced because of flame inhibition and condensed-phase activity. The presented polymers containing derivatives of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide form immiscible blend systems with PBT. Shear-rheology shows an increase in storage moduli at low frequencies. This is proposed as quantitative measure for the degree of phase interaction. The phase structure of the blends depends on the chemical structure of the phosphorus polyester and was quite different, depending also on the viscosity ratio between matrix and second phase. A lower viscosity ratio leads to two types of phases with spherical and additionally continuous droplets. Addition of the flame retardants showed no influence on the dielectric properties but on the mechanical behavior. The polymeric flame retardants significantly diminish the impact strength because of several reasons: (1) high brittleness of the phosphorus polyesters themselves, (2) thermodynamic immiscibility, and (3) weak phase adhesion. By adding a copolymer consisting of the two base polymers to the blend, an improvement of impact strength was obtained. The copolymer particularly acts as compatibilizer between the phases and therefore leads to a smaller phase size and to a stronger phase adhesion due to the formation of fibrils. KW - Polyesters KW - Blends KW - Miscibility KW - Rheology KW - Flame retardance PY - 2013 DO - https://doi.org/10.1002/app.38520 SN - 0021-8995 SN - 1097-4628 VL - 128 IS - 5 SP - 3315 EP - 3324 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-27957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppl, T. A1 - Brehme, Sven A1 - Wolff-Fabris, F. A1 - Altstädt, V. A1 - Schartel, Bernhard A1 - Döring, M. T1 - Structure-property relationships of halogen-free flame-retarded poly(butylene terephthalate) and glass fiber reinforced PBT JF - Journal of applied polymer science N2 - Flame retardancy for thermoplastics is a challenging task where chemists and engineers work together to find solutions to improve the burning behavior without strongly influencing other key properties of the material. In this work, the halogen-free additives aluminum diethylphosphinate (AlPi-Et) and a mixture of aluminum phosphinate (AlPi) and resorcinol-bis(di-2,6-xylyl phosphate) (AlPi-H + RXP) are employed in neat and reinforced poly(butylene terephthalate) (PBT), and the morphology, mechanical performance, rheological behavior, and flammability of these materials are compared. Both additives show submicron dimensions but differ in terms of particle and agglomerate sizes und shapes. The overall mechanical performance of the PBT flame-retarded with AlPi-Et is lower than that with AlPi-H-RXP, due to the presence of larger agglomerates. Moreover, the flow behavior of the AlPi-Et/PBT materials is dramatically changed as the larger rod-like primary particles build a percolation threshold. In terms of flammability, both additives perform similar in the UL 94 test and under forced-flaming combustion. Nevertheless, AlPi-Et performs better than AlPi-H + RXP in the LOI test. The concentration required to achieve acceptable flame retardancy ranges above 15 wt %. KW - Polyesters KW - Fibers KW - Morphology KW - Structure–property relations KW - Flame retardance PY - 2012 DO - https://doi.org/10.1002/app.34910 SN - 0021-8995 SN - 1097-4628 VL - 124 IS - 1 SP - 9 EP - 18 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-25253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Balabanovich, Aliaksandr A1 - Knoll, Uta A1 - Braun, Ulrike A1 - Schartel, Bernhard T1 - Novel Phosphorus-containing Hardeners with Tailored Chemical Structures for Epoxy Resins: Synthesis and Cured Resin Properties JF - Journal of applied polymer science N2 - A comparative evaluation of systematically tailored chemical structures of various phosphorus-containing aminic hardeners for epoxy resins was carried out. In particular, the effect of the oxidation state of the phosphorus in the hardener molecule on the curing behavior, the mechanical, thermomechanical, and hot-wet properties of a cured bifunctional bisphenol-A based thermoset is discussed. Particular attention is paid to the comparative pyrolysis of neat cured epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (with a phosphorus content of about 2.6 wt %) and of the fire behavior of their corresponding carbon fiber-reinforced composites. Comparatively faster curing thermosetting system with an enhanced flame retardancy and adequate processing behavior can be formulated by taking advantage of the higher reactivity of the phosphorus-modified hardeners. For example, a combination of the high reactivity and of induced secondary crosslinking reactions leads to a comparatively high Tg when curing the epoxy using a substoichiometric amount of the phosphinate-based hardener. The overall mechanical performance of the materials cured with the phosphorus-containing hardeners is comparable to that of a 4,4-DDS-cured reference system. While the various phosphorus-containing hardeners in general provide the epoxy-based matrix with enhanced flame retardancy properties, it is the flame inhibition in the gas phase especially that determines the improvement in fire retardancy of carbon fiber-reinforced composites. In summary, the present study provides an important contribution towards developing a better understanding of the potential use of such phosphorus-containing compounds to provide the composite matrix with sufficient flame retardancy while simultaneously maintaining its overall mechanical performance on a suitable level. KW - Flame retardance KW - Organo-phosphorus compounds KW - Fracture toughness PY - 2007 SN - 0021-8995 SN - 1097-4628 VL - 105 IS - 5 SP - 2744 EP - 2759 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-15071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -