TY - JOUR A1 - Richter, U. A1 - Mischke, R. A1 - Röllig, Mathias A1 - Maierhofer, Christiane A1 - Eigenfeld, K. T1 - Porosity detection in high pressure die castings - Part 2 - Non-destructive characterization of pores in HPD castings using active thermpography: numerical simulation and experimental validation N2 - Ever larger high pressure die castings (HPDC) with ever thinner walls raise the issue of casting defects. Properties of components are often strongly influenced by inner porosity. In the case of high pressure die castings, shrinkage and gas porosity occur. Two possibilities of characterizing porosity - by microscopy and acitve thermography - are dealt with in two articles. In the previous article, the microscopic investigations are presented. In this article, first the feasibility of thermographic detection will be discussed based on simulations and, thereafter, the experimental determination of porosity with active thermography will be described. KW - Porosity KW - Aluminium KW - HPD casting KW - Active thermography KW - Flash KW - Numerical simulation PY - 2015 SN - 0046-5933 VL - 67 IS - 2 SP - 38 EP - 47 PB - Gießerei-Verl. CY - Düsseldorf AN - OPUS4-34283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Worzewski, Tamara A1 - Doroshtnasir, Manoucher A1 - Röllig, Mathias A1 - Studemund, Taarna T1 - Inspecting defective rotor blades by thermographic monitoring from greater distances: A review on results of the three-year project IKARUS T2 - DEWEK 2015 - 12th German Wind Energy Conference CY - Bremen, Germany DA - 2015-05-19 KW - Wind turbine KW - Thermography KW - Rotor blade PY - 2015 SP - Session No. 20, 1 EP - 4(?) AN - OPUS4-34348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Worzewski, Tamara A1 - Röllig, Mathias A1 - Maierhofer, Christiane A1 - Doroshtnasir, M. A1 - Steinfurth, H. A1 - Krankenhagen, Rainer T1 - Thermographic inspection of a wind turbine rotor blade segment utilizing natural conditions as excitation source, Part I: Solar excitation for detecting deep structures in GFRP N2 - This study evaluates whether subsurface features in rotor blades, mainly made of Glass Fibre Reinforced Plastics (GFRP), can generally be detected with ‘‘solar thermography”. First, the suitability of the sun is tested for acting as a heat source for applying active thermography on a 30 mm thick GFRP test specimen. Second, a defective rotor blade segment is inspected outdoors under ideal natural conditions using the sun as excitation source. Additionally, numerical FEM-simulations are performed and the comparability between experiment and simulation is evaluated for outdoor measurements. KW - NDT KW - Numerical simulation KW - Solar excitation KW - On-site inspection KW - Structural health monitoring PY - 2016 DO - https://doi.org/10.1016/j.infrared.2016.04.011 SN - 1350-4495 VL - 76 SP - 756 EP - 766 PB - Elsevier B.V. AN - OPUS4-36076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Myrach, Philipp A1 - Röllig, Mathias A1 - Jonietz, Florian A1 - Illerhaus, Bernhard A1 - Meinel, Dietmar A1 - Richter, U. A1 - Miksche, R. ED - Chimenti, Dale E. ED - Bond, Leonard J. T1 - Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography N2 - Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construction (e.g. automotive and other transport areas), non-destructive testing methods, which can be applied fast and on-site, are required for quality assurance. In this contribution, the application of active thermography for the direct detection of larger pores is demonstrated. The analysis of limits and accuracy of the method are completed by numerical simulation and the method is validated using computed tomography. T2 - 42nd Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Minneapolis, Minnesota, USA DA - 26.07.2015 KW - flash thermography KW - aluminum KW - pores KW - computed tomography PY - 2016 SN - 978-0-7354-1353-5 DO - https://doi.org/10.1063/1.4940580 VL - 1706 SP - 110009-1 EP - 110009-8 PB - AIP Publishing LLC CY - Melville, New York, USA AN - OPUS4-35848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Myrach, Philipp A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Steinfurth, Henrik T1 - Detection and characterization of defects in isotropic and anisotropic structures using lockin thermography N2 - Lockin thermography is a well-suited method for the characterization of structures made of both metal and fiber reinforced plastic. In most cases, only phase images are analyzed, although the amplitude images might contain useful information as well. Thus, systematic studies of lockin thermography are presented, assessing amplitude and phase images for the detection and quantification of defects in isotropic (steel) and anisotropic (carbon fiber reinforced plastic) materials. Characterized defects are flat bottom holes with different diameters and various remaining wall thicknesses as well as crossed notches at different depths. The excitation frequency was varied while keeping the number of analyzed excitation periods nearly constant for each material. The data analysis was focused on the detectability of the defects both in the amplitude and phase images, including the determination of the signal-to-noise ratio and of the spatial resolution. As a result, the limits of defect detectability and spatial resolution are given for each material KW - Lockin-Thermography KW - Non-destructive testing KW - Steel KW - Carbon-fiber-reinforced plastics KW - Amplitude images KW - Phase images KW - Signal-to-noise ratio KW - Lateral resolution PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-352394 DO - https://doi.org/10.3390/jimaging1010220 SN - 2313-433X VL - 1 SP - 220 EP - 248 PB - MDPI CY - Basel AN - OPUS4-35239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Röllig, Mathias A1 - Steinfurth, Henrik A1 - Krankenhagen, Rainer A1 - Mecke, R. A1 - Schiller, M. A1 - Kernchen, A. A1 - Kalisch, U. A1 - Hennen, C. A1 - Meinhardt, J. A1 - Groll, E.T. A1 - Arnold, T. T1 - Detection and characterisation of safety relevant detachments of facade elements using a combination of active thermography and optical scanning methods N2 - In this contribution, the development and application of optical and thermographic methods for the nondestructive evaluation of delaminations, cracks and further substructures in Connection with bulging is presented. Since delaminated fagade elements show geometric as well as thermal anomalies, surface geometry and defects beneath the surface were investigated. As methods, Stereo photogrammetry, a tracking based method for tactile recording of geometric 3D data and active thermography were used. Two case studies were assessed with a combination of these methods: the plaster scratches at the Magdeburg Cathedral and a mural painting in Cobbelsdorf, both located in Germany. While the plaster scratches have been investigated by artificial heating with an infrared radiator, the rural painting was tested by analysing the temperature increase due to solar heating. T2 - NDT-CE 2015 - International symposium non-destructive testing in civil engineering CY - Berlin, Germany DA - 15.09.2015 KW - Active thermography KW - Stereo photogrammetry KW - Tracking sensor KW - Historic plaster KW - Masonry KW - Delaminations KW - Cracks PY - 2015 SN - 1435-4934 SP - 291 EP - 300 AN - OPUS4-35106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Röllig, Mathias A1 - Krankenhagen, Rainer A1 - Myrach, Philipp T1 - Comparison of quantitative defect characterization using pulse-phase and lock-in thermography N2 - Using optical excitation sources for active thermography enables a contactless, remote, and non-destructive testing of materials and structures. Currently, two kinds of temporal excitation techniques have been established: pulse or flash excitation, usingmostly flash lamps; and periodic or lock-in excitation, using halogen lamps, LED, or laser arrays. From the experimental point of view, both techniques have their advantages and disadvantages. Concerning the comparison of the testing results of both techniques, only very few studies have been performed in the past. In this contribution, the phase values obtained at flat bottom holes in steel and CFRP and the spatial resolution measured at crossed notches in steel using flash and lock-in excitation are compared quantitatively. KW - Nondestructive testing KW - Thermal imaging KW - Infrared imaging KW - Phase measurement KW - Metals KW - Polymers PY - 2016 DO - https://doi.org/10.1364/AO.55.000D76 SN - 1559-128X SN - 0003-6935 SN - 1539-4522 VL - 55 IS - 34 SP - D76 EP - D86 PB - Optical Society of America (OSA) CY - Washington, DC AN - OPUS4-38184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Unnikrishnakurup, Sreedhar A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. A1 - Knazowicka, L. A1 - Blahut, A. A1 - Gower, M. A1 - Lodeiro, M. A1 - Baker, G. A1 - Aktas, A. T1 - Einfluss thermischer und optischer Materialeigenschaften auf die Charakterisierung von Fehlstellen in Faserverbundwerkstoffen mit aktiven Thermografieverfahren T1 - Influence of thermal and optical material properties on the characterization of defects in fiber reinforced composites with active thermography methods N2 - In diesem Beitrag werden zerstörungsfreie Untersuchungen mittels aktiver Thermografie an Probekörpern aus CFK und GFK mit unterschiedlichen künstlichen Fehlstellen vorgestellt. Dabei wird die zeitliche und örtliche Temperaturverteilung nach der Erwärmung mit Blitzlampen oder mit einem Infrarot-Strahler mit einer Infrarot-Kamera erfasst. Zur späteren Rekonstruktion der Messdaten wurde ein numerisches Modell entwickelt. Dazu war die Bestimmung der thermophysikalischen und optischen Materialeigenschaften erforderlich, was in diesem Beitrag ebenfalls beschrieben wird. Die Ergebnisse der numerischen Modellierung werden mit den experimentellen Untersuchungen der aktiven Thermografie verglichen. Weiterhin werden die experimentellen Untersuchungen hinsichtlich der beiden Materialsysteme CFK und GFK und unter Berücksichtigung der Teiltransparenz des GFK-Materials sowie der unterschiedlichen Anregungsquellen bewertet. N2 - This paper presents results of the non-destructive evaluation of CFRP and GFRP test specimens with various artificial defects using active thermography. After heating the specimens with flash lamps or with an infrared radiator, the temporal and spatial resolved temperature distribution is recorded with an infrared camera. For the reconstruction of the experimental data, a numerical model was developed. For the numerical simulations, the thermal and optical material parameters had to be determined, which is described in this contribution as well. The results of numerical modelling are compared to experimental data of active thermography. Additionally, the experimental results are assessed related to the two materials CFRP and GFRP by considering the partial transmissivity of the GFRP material, and to the different excitation sources. T2 - Temperatur 2017 CY - Berlin, Germany DA - 17.05.2017 KW - Zerstörungsfreie Prüfung KW - Aktive Thermografie KW - Faserverbundwerkstoffe (CFK, GFK) KW - Numerische Simulation PY - 2017 DO - https://doi.org/10.1515/teme-2017-0078 SN - 0171-8096 SN - 2196-7113 VL - 85 IS - 1 SP - 13 EP - 27 PB - DE GRUYTER CY - Oldenburg AN - OPUS4-42395 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias T1 - Characterization of defects in fibre reinforced composites (FRC) using passive and active thermography N2 - Impact damages and delaminations in fibre-reinforced composites (FRC) might not be visible at the surface, but could have an influence on the resistance and on the long-term behaviour of the component. Therefore, and especially for safety relevant structures, non-destructive methods are required for the assessment of such damages. Active thermography methods are suitable to characterize damages after loading using different kind of excitation techniques and various configurations of infrared (IR) camera and heating sources. Here, flash lamps, impulse excitation with infrared radiator and lock-in technique with halogen lamps or widened laser beams are suited. In addition, non-optical sources like sonotrodes (requiring direct contact to the structure) or induction generators (only suited for carbon fibre reinforced polymer (CFRP) structures) could be applied as well. For the investigation of the evolution of the damage during the impact, passive thermography can be applied in-situ. Elastic and plastic deformations alter the temperature of the structure and thus the temperature on the surface. In this contribution, at first the general principles of quantitative defect characterisation in FRC using active thermography with flash, impulse and lock-in excitation are described. Optical and thermal properties of the FRC material and its anisotropy are considered. Results of phase differences obtained at flat bottom holes with flash and lock-in thermography are compared for qualifying both methods for quantitative defect characterization. Secondly, the damage evolution of CFRP and GFRP structures under impact load and static tensile loading is described. The spatial and temporal evolution of the surface temperature enables us to distinguish matrix cracks or fibre-matrix separation from delaminations between the layers. Afterwards, all results for loading defects, obtained by passive and active thermography, are compared with each other. Fig. 1 and 2 show the difference of passive and flash thermography obtained at impact and tensile loaded CFRP plates, respectively. As one purpose of these investigations is the development of standards within national (DIN) and European (CEN) standardisation bodies, new draft and final standards are presented and further needs are discussed at the end of the presentation. T2 - INTERNATIONAL SCHOOL OF QUANTUM ELECTRONICS, 62nd Course, Progress in Photoacoustic & Photothermal Phenomena CY - Erice, Italy DA - 06.09.2018 KW - Thermography KW - Flash thermography KW - Lock-in thermography KW - CFRP KW - GFRP PY - 2018 AN - OPUS4-46283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Maierhofer, Christiane A1 - Röllig, Mathias A1 - Heckel, Thomas A1 - Brackrock, Daniel A1 - Gaal, Mate T1 - Charakterisierung von Impactschäden während und nach der Belastung mit thermografischen Verfahren und mit Ultraschall N2 - Der Umfang der durch Impacts in Faserverbundmaterialien erzeugten Schäden ist abhängig von der Energie des Impacts, von der Zusammensetzung und dem Aufbau der Faserverbundwerkstoffe und von der Geometrie der Bauteile und hier im Wesentlichen von der Dicke des Bauteils. Der zerstörungsfreie Nachweis dieser Schädigungen kann sowohl mit Ultraschallverfahren als auch mit Verfahren der aktiven Thermografie erfolgen. Ein Vergleich der Nachweisempfindlichkeiten dieser Verfahren für die unterschiedlichen Schädigungen wird in diesem Beitrag in Abhängigkeit vom verwendeten Faserverbundwerkstoff (CFK und GFK), der Dicke des Materials und von der Impactenergie durchgeführt. Ergänzt werden die im Anschluss an die Schädigung eingesetzten ZfP-Verfahren mit zeitlich hochaufgelösten Thermografiemessungen, die bereits während des Impacts aufgenommen wurden. T2 - DGZfP Jahrestagung 2018 CY - Leipzig, Germany DA - 07.05.2018 KW - Thermografie KW - Ultraschall KW - Faserverbundwerkstoffe KW - Impactschäden PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-448773 SN - 978-3-940283-92-4 VL - 166 SP - 1 EP - 8 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-44877 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -