TY - JOUR A1 - Zang, N. A1 - Qian, X. A1 - Shu, C. A1 - Wu, Dejian T1 - Parametric sensitivity analysis for thermal runaway in semi-batch reactors: Application to cyclohexanone peroxide reactions JF - Journal of Loss Prevention in the Process Industries 70 (2021) 104436 N2 - The semi-batch reactors (SBRs) system, which is widely used in industrial processes, possesses an intrinsic parametric sensitivity, in which infinitesimal disturbances of input parameters can result in large variations in output variables. In this work, local parametric sensitivity analysis (PSA) was used to understand parameter variations and global PSA was conducted to examine the interaction of input parameters. The effects of these parameters on the output of the system model were analyzed based on the Monte Carlo method with Latin hypercube sampling and the extended Fourier amplitude sensitivity test model. The results showed that the evolution of thermal behaviors in SBRs were observed: marginal ignition; thermal runaway; and the quick onset, fair conversion, and smooth temperature profile. The threshold point of transition from marginal ignition to thermal runaway was at the maximal value of local sensitivity, for which the slope with respect to cooling temperature equaled zero. Moreover, the sequence of the global sensitivity of six common input parameters was computed and evaluated. The reliability of the numerical models was verified by using our previous experimental results of cyclohexanone peroxide reaction. This comprehensive sensitivity analysis could provide valuable operating information to improve chemical process safety. KW - Semi-batch reactor KW - Parametric sensitivity analysis KW - Monte Carlo method KW - Thermal runaway KW - Cyclohexanone peroxide PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104436 SN - 0950-4230 VL - 70 SP - 104436 PB - Elsevier Ltd. AN - OPUS4-53659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, D. A1 - Ji, T. A1 - Jing, Q. A1 - He, W. A1 - Fan, Z. A1 - Wu, Dejian A1 - Qian, X. T1 - Experimental study and mechanism model on the ignition sensitivity of typical organic dust clouds in O2/N2, O2/Ar and O2/CO2 atmospheres JF - Journal of Hazardous Materials N2 - To reveal and improve our understanding of the ignition behavior and mechanism, G-G furnace experiments of three typical organic dusts were performed to investigate the minimum ignition temperature (MIT) in O2/N2, O2/ Ar and O2/CO2 atmospheres with oxygen mole fraction from 8.4% to 50%. The experimental results were presented in oxygen-lean and oxy-fuel atmospheres to evaluate the ignition sensitivity of dusts in different atmospheres. It was found that CO2 is the strongest in terms of lowing the ignition sensitivity of the three dusts, and the dust explosion risk increases significantly with increasing O2 mole fraction for the three dusts through a logarithmically and significantly reducing MIT. However, for different dusts, inert gases show different suppression effects. In addition, a modified steady-state homogeneous ignition model was proposed and successfully applied to oxygen-lean atmospheres, and in oxy-fuel atmospheres, this model has also been improved to estimate the ignition mechanism. This ignition mechanism model could be used to successfully predict the minimum ignition temperature of high volatile dust under different inert atmospheres controlled by homogeneous ignition, which will provide a reference for the ignition hazard assessment of dust on hot surfaces. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2021 DO - https://doi.org/10.1016/j.jhazmat.2021.125108 SN - 0304-3894 VL - 412 SP - 125108 PB - Elsevier B.V. AN - OPUS4-53660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Dejian A1 - Schmidt, Martin A1 - Tan, X. A1 - Zhao, P. A1 - Huang, W. A1 - Qian, X. T1 - Minimum ignition temperature of carbonaceous dust clouds in air with CH4/H-2/CO below the gas lower explosion limit JF - Fuel N2 - Godbert-Greenwald furnace was used to investigate the minimum ignition temperature of dust clouds (MITC) in air with the presence of flammable gas which is lower than its lower explosion limit (LEL). Three flammable gases (CH4, H2 and CO) and three carbonaceous dusts (anthracite coal, bituminous coal and sweet potato starch) were tested. Results showed that all flammable gases have distinct effects on the MITC of the dust samples and volatile matter content of dust plays an important role during the ignition process. Specifically, the MITC of anthracite coal dust decreased from 610 °C to 560 °C, 580 °C and 570 °C with 3% CH4, 3% CO and 2.5% H2, respectively. Moreover, a heterogeneous ignition mechanism model was proposed to verify the equally global ignition characteristic between hybrid anthracite coal-CxHy mixture and bituminous coal. All three gases had an ignorable effect on the MITC of starch dust considering the experimental error. The presence of CO and H2 slightly promoted the ignition of bituminous coal dust, but the addition of CH4 showed a distinct concentration effect on the MITC of bituminous coal: the MITC decreased with 1% CH4 while increased with 2% and 3% CH4. This negative-effect of flammable gases at such low concentrations on ignition temperature of bituminous coal dusts was found for the first time. Furthermore, the presence of the 2nd flammable gas had a smaller effect on the MITC of dust samples with a higher volatile content, resulted from the competition of heterogeneous and homogeneous ignition mechanisms. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.fuel.2019.116811 SN - 0016-2361 VL - 264 SP - 116811 PB - Elsevier Ltd. AN - OPUS4-50856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Martin A1 - Wu, D. A1 - Song, Z. A1 - Zhang, Q. A1 - Qian, X. T1 - Theoretical and numerical study on ignition behaviour of coal dust layers on a hot surface with corrected kinetic parameters JF - Journal of Hazardous Materials N2 - Industrial fires and explosions initiating from self-ignition of combustible porous dust deposits represent a serious hazard for human beings, environment and industry. Understanding the fundamental basis of combustible dust ignition behaviours at different geometries is of importance to prevent and mitigate the accidental risks. A correlation of self-ignition temperatures (SITs) measured by hot-oven tests and minimum ignition temperatures of dust layers (MITLs) determined by hot-plate tests has been established previously. However, this analogy approach based on Frank-Kamenetzkii model is limited by ignoring the influence of oxygen diffusion. In this work, an improved method is developed by implementing a correction factor for the pre-exponential factor caused by the boundary geometry. This method is testified by comparing with experimental data, previous analogy method and numerical simulation. Results show that our proposed method performs a better predictability of MITLs and simplicity. The improved analogy method indicates that the different boundary geometries of a dust deposit significantly impact the apparent pre-exponential factor, while have an ignorable influence on the activation energy, which is also verified by numerical investigations. Furthermore, the numerical model with the corrected kinetic parameters provides a satisfactory explanation compared with experimental observations regarding to temperature and concentration evolutions of dust layers. KW - Spontanious ignition KW - Self-ignition KW - Minimum ignition temperature KW - Dust layers PY - 2019 DO - https://doi.org/10.1016/j.jhazmat.2019.01.032 VL - 368 SP - 156 EP - 162 PB - Elsevier AN - OPUS4-47854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -