TY - JOUR A1 - Pfennig, A. A1 - Zastrow, Philip A1 - Kranzmann, Axel T1 - Influence of heat treatment on the corrosion behaviour of stainless steels during CO2-sequestration into saline aquifer N2 - The appropriate strength of steels used for saline aquifer carbon capture and storage sites (CCS) is usually achieved by applying heat treatments. Thus, heat treatment influences the corrosion resistance for injection pipe steels with 13% chromium and different carbon content: 1.4034/X46Cr13 and 1.4021/X20Cr13 in CO2 saturated saline aquifer water at 60 °C, 1 and 100 bar. X46Cr13 shows better corrosion resistance with respect to corrosion rate, number of pits and maximum intrusion depth. Low corrosion rates are obtained for steels with martensitic microstructures exposed to supercritical CO2 at 100 bar, whereas normalized steels show better corrosion resistance at ambient pressure. KW - Steel KW - Heat treatment KW - CO2 injection KW - Carbon capture and storage (CCS) KW - Corrosion PY - 2013 U6 - https://doi.org/10.1016/j.ijggc.2013.02.016 SN - 1750-5836 VL - 15 SP - 213 EP - 224 PB - Elsevier Ltd. CY - New York, NY [u.a.] AN - OPUS4-27994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Effect of CO2 and pressure on the stability of steels with different amounts of chromium in saline water N2 - CO2-induced corrosion of casing and tubing steels is a relevant safety issue for compressing emission gasses into deep geological layers (CCS, Carbon Capture and Storage). The influence of CO2 and pressure of the surrounding media on steels is demonstrated in laboratory experiments providing a corrosive environment similar to a geological onshore CCS-site in the Northern German Basin (T = 60 °C, p = 1 - 100 bar, Stuttgart Aquifer, CO2-flow rate of 3 l/h, 700–8000 h exposure time). Corrosion kinetics and microstructures were characterized using specimens of heat treated 42CrMo4 (1.7225, casing) and soft annealed X46Cr13 (1.4034, tubing). KW - A. Low alloyed steel KW - A. Stainless steel KW - C. Pitting corrosion KW - C. Kinetic parameters KW - B. SEM PY - 2012 U6 - https://doi.org/10.1016/j.corsci.2012.08.041 SN - 0010-938X VL - 65 SP - 441 EP - 452 PB - Elsevier CY - Orlando, Fla. AN - OPUS4-27995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Wolf, Marcus A1 - Wiegand, Reiner A1 - Bork, Claus-Peter T1 - New in-situ measurement technique to determine corrosion fatigue in components and pipes under cyclic load N2 - In the field of water pipelines, geothermal energy production as well as carbon capture and storage technology (CCS) materials have to provide a high resistance to corrosion and mechanical stress. The combination of cyclic load and corrosive aqueous environment leads to corrosion fatigue of pipes and components (e.g. pumps) and thus inevitably to the reduction of the lifetime of these components. To estimate the reliability of components from adjusted in-situ-laboratory experiments a corrosion chamber was designed and tested with CO2 saturated corrosive aqueous media flowing at a steady rate. Unique feature of this special chamber is its installation directly onto the sample and thus providing flexible usability in almost every testing machine. This allows simultaneous mechanical loading of the sample, operation at temperatures up to 100 °C and exposure to fluid flow of corrosive liquids and gases. The lifetime reduction of AISI 420C (X46Cr13, 1.4034) is demonstrated at T=60 °C, geothermal brine: Stuttgart Aquifer flow rate: 9 l/h, CO2. S-N plots, micrographic-, phase-, fractographic- and surface analysis were applied to obtain sustainable information on the corrosion fatigue behavior. Maximum number of cycles (here 12.5 x 106 cycles to failure) is reached at σa =173 MPa. No typical fatigue strength exists and passive corrosion fatigue may be identified as failure cause. T2 - MWWD & IEMES 2012 CY - Budva, Montenegro DA - 22.10.2012 KW - Corrosion fatigue KW - Corrosion chamber KW - S-N-plots KW - Steel KW - In-situ experiment PY - 2012 SN - 978-9944-5566-6-8 SP - 1 EP - 8 AN - OPUS4-28569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Wiegand, Reiner A1 - Bork, Claus-Peter T1 - Corrosion and corrosion fatigue of AISI 420C (X46Cr13) at 60 °C in CO2-saturated artificial geothermal brine N2 - The lifetime reduction of cyclically loaded AISI 420C (X46Cr13, 1.4034) constantly exposed to highly corrosive CO2-saturated hot thermal water is demonstrated in in situ-laboratory experiments (60 °C, brine: Stuttgart Aquifer, flowing CO2: 30 L/h). S–N plots, micrographic-, phase-, fractographic- and surface analysis were applied to obtain sustainable information on the corrosion and corrosion fatigue behavior. Maximum number of cycles (here 12.5 × 106 cycles to failure) is reached at σa = 173 MPa. Hydroxide and siderite layers were found on pits and crack surfaces. No typical fatigue limit exists and pit corrosion prior to crack initiation may be identified as failure cause. KW - A. Stainless steel KW - C. Corrosion fatigue KW - C. Pitting corrosion KW - C. Kinetic parameters KW - B. SEM PY - 2013 U6 - https://doi.org/10.1016/j.corsci.2012.11.005 SN - 0010-938X VL - 68 SP - 134 EP - 143 PB - Elsevier CY - Orlando, Fla. AN - OPUS4-27541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yevtushenko, Oleksandra A1 - Bettge, Dirk A1 - Bohraus, Stefan A1 - Bäßler, Ralph A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Corrosion behavior of steels for CO2 injection N2 - The process chain for Carbon Capture and Sequestration (CCS) includes tubing for injection of CO2 into saline aquifers. The compressed CO2 is likely to contain specific impurities; small concentrations of SO2 and NO2 in combination with oxygen and humidity are most harmful. In addition, CO2 saturated brine is supposed to rise in the well when the injection process is interrupted. The material selection has to ensure that neither CO2 nor brine or a combination of both will leak out of the inner tubing. In this comprehensive paper the investigated materials range from low-alloy steels and 13% Cr steels up to high-alloy materials. Electrochemical tests as well as long term exposure tests were performed in CO2, in brine and combination of both; pressure was up to 100 bar, temperature up to 60 °C. Whereas the CO2 stream itself can be handled using low alloy steels, combinations of CO2 and brine require more resistant materials to control the strong tendency to pitting corrosion. The corrosion behavior of heat-treated steels depends on factors such as microstructure and carbon content. For different sections of the injection tube, appropriate materials should be used to guarantee safety and consider cost effectiveness. KW - CCS KW - Injection tubing KW - Corrosion KW - Safety KW - Carbon steel KW - High alloy steel KW - Saline fluid KW - Supercritical CO2 PY - 2014 U6 - https://doi.org/10.1016/j.psep.2013.07.002 SN - 0957-5820 SN - 1744-3598 VL - 92 IS - 1 SP - 108 EP - 118 PB - Elsevier CY - Amsterdam AN - OPUS4-28966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pfennig, A. A1 - Kranzmann, Axel ED - Brebbia, C.A. ED - Longhurst, J.W.S. T1 - The role of pit corrosion in engineering the carbon storage site Ketzing, Germany T2 - Air pollution XVIII CY - Kos, Greece DA - 2010-06-21 KW - CO2-Speicherung KW - Ketzin KW - Korrosion KW - Steel KW - Pipeline KW - Pit corrosion KW - CCS KW - CO2-injection KW - CO2-storage PY - 2010 SN - 978-1-84564-450-5 U6 - https://doi.org/10.2495/AIR100101 SN - 1746-448X SN - 1734-3541 SP - 109 EP - 119 PB - WIT Press AN - OPUS4-21683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pfennig, A. A1 - Linke, B. A1 - Kranzmann, Axel T1 - Predicting the long term corrosion behaviour of pipe steels used at the CCS-site Ketzing, Germany in laboratory CO2-saturated saline aquifer CCS-environment T2 - First international conference on materials for energy CY - Karlsruhe, Germany DA - 2010-07-04 KW - CCS KW - Corrosion KW - Steels KW - Injection pipe PY - 2010 SN - 978-3-89746-117-8 IS - Paper 1067 SP - 1005 EP - 1007 AN - OPUS4-21684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolf, Marcus A1 - Heynert, Katharina A1 - Böllinghaus, Thomas A1 - Pfennig, A. T1 - First in-situ electrochemical measurement during fatigue testing of injection pipe steels to determine the reliability of a saline aquifer water CCS-site in the Northern German basin N2 - During carbon dioxide storage technology (carbon capture and storage, CCS) components are exposed to a corrosive environment and mechanical stress, which results in corrosion fatigue and inevitably followed by the a lifetime reduction of these components. In order to gain knowledge upon the corrosion fatigue strength of materials, Samples of high alloyed stainless injection-pipe steels AISI 420 X46Cr13, and X5CrNiCuNb16-4 AISI 630 were tested in a at T=60 °C and ambient pressure in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Therefore a corrosion chamber applied to a resonant testing machine allowing for “in situ” test conditions was designed and successfully tested. In-situ tension compression experiments were established using a resonant testing machine at a frequency as low as 30 – 40 Hz. In addition technical CO2 was introduced into the closed system at a rate close to 9 L/h to keep stable environmental conditions. Simultaneously electrochemical testing was performed to get information on failure causes and the mechanism of failure during the injection of CO2 into deep geological layers. S-N plots, micrographic analysis, and surface analysis of the fracture surface were applied to obtain sustainable information on the corrosion fatigue behavior of injection pipe steels. Samples used have a surface roughness of Rz = 4, to simulate technically machined surfaces. X46Cr13 reached the maximum number of cycles (12.5 x 106) at a stress amplitude of 173 MPa. X5CrNiCuNb16-4 reached the maximum number of cycles (10 x 106) at a stress amplitude at 150 MPa. The scatter range of X5CrNiCuNb16-4 is very high (1:34); by comparison the scatter range of X46Cr13 is only 1:3.5. T2 - GHGT-12 - Greenhouse gas control technologies conference CY - Austin, TX, USA DA - 05.10.2014 KW - Steel KW - Corrosion fatigue KW - Electrochemistry KW - Reliability KW - CCS KW - CO2-storage PY - 2014 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-319426 SN - 1876-6102 N1 - Serientitel: Energy Procedia – Series title: Energy Procedia VL - 63 SP - 5773 EP - 5786 PB - Elsevier Ltd. AN - OPUS4-31942 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Wolthusen, Helmut A1 - Wolf, Marcus A1 - Kranzmann, Axel T1 - Effect of heat treatment of injection pipe steels on the reliability of a saline aquifer water CCS-site in the Northern German basin N2 - Samples of differently heat treated high alloyed stainless injection-pipe steels AISI 420 X46Cr13, AISI 420J X20Cr13 as well as X5CrNiCuNb16-4 AISI 630 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2- saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Corrosion rates and scale growth are lowest after long term exposure for steels hardened and tempered at 600 to 670 °C and pits - indicating local corrosion- decrease in diameter but increase in number as a function of carbon content of the steel. Martensitic microstructure is preferred with respect to this particular CCS-site. T2 - GHGT-12 - Greenhouse gas control technologies conference CY - Austin, TX, USA DA - 05.10.2014 KW - Steel KW - Supercritical CO2 KW - Pipeline KW - Corrosion KW - CCS KW - CO2-storage PY - 2014 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-319433 SN - 1876-6102 N1 - Serientitel: Energy Procedia – Series title: Energy Procedia VL - 63 SP - 5762 EP - 5772 PB - Elsevier Ltd. AN - OPUS4-31943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bork, Claus-Peter A1 - Wolf, Marcus A1 - Pfennig, A. A1 - Trenner, S. A1 - Wiegand, Reiner T1 - Comparison between X5CrNiCuNb16-4 and X46Cr13 under corrosion fatigue N2 - In geothermal power plants materials e.g. pumps are exposed to extremely corrosive thermal water. This results in corrosion fatigue and so inevitably the reduction of the lifetime of these components. Also in the field of the carbon dioxide storage technology (carbon capture and storage CCS) components are exposed to a corrosive environment and mechanical stress. In order to gain knowledge upon the corrosion fatigue strength of materials a corrosion chamber for "in situ" conditions was designed and successfully applied.Two different steels X46Cr13 and X5CrNiCuNb16-4 have been tested and their corrosion fatigue behavior was compared. To simulate the frequency of operating pumps (30 – 40 Hz) a resonant testing machine was used. In addition technical CO2 was introduced into the closed system at a rate close to 9 L/h to keep stable environmental conditions. The samples have a surface roughness of Rz = 4 to simulate technical machined surfaces. The calculated tensile strength of X46Cr13 with soft annealed microstructure (coagulated cementite in ferrite-perlite matrix) is about 680 MPa and the yield strength is about 345 MPa. The tensile strength of X5CrNiCuNb16-4 is about 1078 MPa and the yield strength about 928 MPa. Testing parameters are: corrosion media: saline aquifer water (Stuttgart Aquifer) temperature of the brine at 60 °C and load ratio of R=-1. For X46Cr13 a stress amplitude between 160 MPa to 270 MPa and for X5CrNiCuNb16-4 a stress amplitude between 150 to 500 was chosen. Cycles until crack initiation differ strongly and were found to start at 5 x 104 up to 12.5 x 106 cycles.X46Cr13 has reached a maximum number of cycles (12.5 x 106) at a stress amplitude of 173 MPa. X5CrNiCuNb16-4 has reached the maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa. The range of scatter for X5CrNiCuNb16-4 is very high (1:34) in comparison the range of scatter for X46Cr13 (1:3.5). T2 - Corrosion 2014 CY - San Antonio, TX, USA DA - 09.03.2014 KW - Steel KW - Corrosion chamber KW - Geothermal power KW - CCS KW - Corrosion fatigue PY - 2014 SP - Paper 3776, 1 EP - 6 PB - NACE AN - OPUS4-31085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Bork, Claus-Peter A1 - Wolf, Marcus T1 - Design of a high pressure system for in-situ tests on the corrosion fatigue of metallic materials N2 - In geothermal power plants pumps are exposed to corrosive and oscillating loads. This leads to corrosion fatigue and reduces the lifetime of certain components. Usually underwater power pumps are placed inside the borehole. In this case an installation depth of 600 to 800 meters below ground level is typical. In these depths an additional load due to high pressure and high temperature is introduced which is based on geothermal brine. Therefore the material which is used for the pump is steel.For fatigue testing at loads existing in deep geological layers an appropriate system for fatigue tests under in-situ conditions was set up. The requirements of the design are: temperature of the corrosion medium of 200 °C pressure of 200 bars and the complete immersion of the specimen in flowing corrosion medium containing mixtures of corrosive gasses during the entire test period.The test system has three main components the corrosion chamber the heating module and the reservoir. It is important that the corrosion chamber is only fixed onto the specimen which allows for highest flexibility of the test system operational in many different test machines. The heating module heats the corrosion medium up to 200 °C. The reservoir make sure that the volume of the corrosion medium satisfies requirements of the DIN 50905 Part 1 is conformed providing minimum required corrosive medium of 10 ml/cm² in relation to the sample surface.This innovative fatigue test system aims at performing in- situ fatigue corrosion tests simultaneously at high pressure and high temperature in liquid and gaseous corrosive environment. Results from the tests will allow determining the fatigue life of several materials influenced by pressure and temperature under corrosive conditions. T2 - Corrosion 2014 CY - San Antonio, TX, USA DA - 09.03.2014 KW - High pressure KW - Corrosion fatigue KW - Corrosion chamber PY - 2014 SP - Paper 3775, 1 EP - 6 AN - OPUS4-31086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yevtushenko, Oleksandra A1 - Bäßler, Ralph A1 - Pfennig, A. T1 - Corrosion behaviour of Cr13 steel in CO2 saturated brine with high chloride concentration N2 - The corrosion behaviour of martensitic stainless injection-pipeline steel X46Cr13 exposed to CO2 saturated artificial saline brine with high chloride concentration similar to onshore CCS-site at Ketzin, Germany has been investigated by means of electrochemical technique and microscopic observations at short exposure times (up to 24?h) and by mass loss and metallographic observations at exposure times up to 17520?h. Pitting corrosion kinetics has been characterised and the predictions about the corrosion mechanism are made. KW - Stainless steel KW - Pitting corrosion KW - Electrochemistry KW - Carbon dioxide PY - 2010 U6 - https://doi.org/10.1002/maco.201005932 SN - 0947-5117 SN - 1521-4176 VL - 61 IS - 9999 SP - 1 EP - 5 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-23057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Linke, B. A1 - Schulz, Sabrina A1 - Kranzmann, Axel T1 - CO2-corrosion of steels exposed to saline water environment N2 - With CO2 being one reason for climate change carbon capture and storage (CCS) is discussed to mitigate climate change. When emission gases are compressed into deep geological layers CO2-corrosion can easily cause failure of injection pipes. Different steels 42CrMo4, X46Cr13 and X20Cr13 were tested as well as X35CrMo17 and X5CrNiCuNb16-4 in a laboratory Environment similar to the conditions of the CCS engineering site at the Northern German Bassin. Samples were exposed to synthetic aquifer water saturated with technical CO2 at a flow rate of 3 NL/h. Corrosion rates obtained via mass loss vary in a wide range (0,005 to 2.5 mm/year). The precipitations within the corrosion scale revealed a complicated multiphase layer containing siderite FeCO3, goethite α-FeOOH, lepidocrocite γ-FeOOH, mackinawite FeS and akaganeite Fe8O8(OH)8Cl1,34 and spinelphases of various compositions. T2 - TMS 2011 - 140th Annual Meeting & Exhibition CY - San Diego, CA, USA DA - 27.02.2011 KW - CCS KW - Steel KW - Corrosion KW - Carbon Capture and Storage PY - 2011 U6 - https://doi.org/10.1002/9781118062173.ch102 VL - 3 IS - 0807 SP - 807 EP - 814 AN - OPUS4-23472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolf, Marcus A1 - Pfennig, A. ED - Knaut, M. T1 - Konstruktion von Prüfanlagen zur Untersuchung der Schwingungsrisskorrosion N2 - Die Lebensdauer von Bauteilen welche gleichzeitig mechanisch und korrosiv belastet werden kann mit vorhandenen Literaturwerkstoffdaten nicht ausreichend bestimmt werden. So kommt es entweder im Betrieb frühzeitigen versagen, oder einer Überdimensionierung bei der Konstruktion. Um Werkstoffe unter Bedingen der SchwingungsrisskorroSIOn zu prüfen und somit belastbare Materialkennwerte zu bekommen, ist es notwendig diese unter Realbedingungen in hierfür geeigneten Prüfanlagen zu testen. T2 - NWK16 - 16. Nachwuchswissenschaftlerkonferenz 2015 CY - Berlin, Germany DA - 16.04.2015 KW - Corrosion fatigue KW - Konstruktion KW - Prüftechnik PY - 2015 SN - 978-3-8305-2044-3 SP - 1 EP - 5 PB - Berliner Wissenschafts-Verlag AN - OPUS4-33262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolf, Marcus A1 - Afanasiev, Roman A1 - Böllinghaus, Thomas A1 - Pfennig, A. T1 - Investigation of Corrosion Fatigue of Duplex Steel X2CrNiMoN22-5 3 Exposed to a Geothermal Environment under Different Electrochemical Conditions and Load Types N2 - Corrosion fatigue (CF) of duplex stainless steel (DSS) X2CrNiMoN22-5-3 was investigated in in-situ geothermal conditions of the Northern German Basin (NGB). The influence of the load type on CF behavior of the alloy was examined by applying push/pull and rotating bending cyclic load to failure. The hour-glass shaped specimens with both polished and precisely turned surface finish were tested in corrosion chambers allowing for the permanent circulation of Northern German Basin electrolyte heated to 369 K. Additionally, the influence of a protective cathodic potential on the CF life expectancy was investigated by employing a potentiostat. The rotating bending cyclic load led to a higher CF life expectancy, which decreased with increasing duration of the experiment due to a higher deterioration rate of the material. The application of a cathodic potential caused a significant increase of the CF lifespan from 4.7 x 105 (open-circuit potential (OCP)) to 107 cycles (preset threshold cycle number) for the potential range from USHE = – 450 to – 900 mV. Microstructural analysis of the CF damage revealed horizontal grain attack within corrosion pit cavities, multiple fatigue cracks and preferable deterioration of the austenitic phase. T2 - 13th International Conference on Greenhouse Gas Control Technologies, GHGT-13 CY - Lausanne, Switzerland DA - 14.11.2016 KW - Different load cases KW - Corrosion fatigue KW - DSS KW - Geothermal environment KW - Different electrochemical conditions PY - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-439231 SN - 1876-6102 VL - 114 SP - 5337 EP - 5345 PB - Elsevier Science AN - OPUS4-43923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Wolf, Marcus T1 - High-temperature-high pressure stress-strain testing of materials in CO2-containing saline solutions N2 - In-situ stress-strain testing under corrosive environment, such as corrosive gasses (e.g. CO2) and highly saline water, is a challenge in testing corrosion fatigue of materials, e.g. for geothermal application or CCS (carbon capture and storage). The first corrosion chamber system was designed for performance at ambient pressure up to 100 °C. The second allows for corrosion fatigue testing at high pressure up to 200 bar and 400 °C. The highly flexible corrosion chambers allow for fast changing and easy alignment of test samples, visual monitoring, CAD-camera monitoring electrochemical measurements, O2-partial pressure or gas partial pressure measurement. Novelty is the fixing of the corrosion chamber directly onto the specimen, that guarantees best fitting and enables the test system to be modified easily suiting a variety of fatigue test machines. All parts of the test system are conforming to the technical rules. T2 - TMS 2015 annual meeting and exhibition CY - Orlando, FL, USA DA - 15.03.2015 PY - 2015 SN - 1-11-908241-2 SN - 978-1-119-08241-5 U6 - https://doi.org/10.1002/9781119093466.ch123 SP - 1015 EP - 1022 PB - Wiley CY - Hoboken, NJ AN - OPUS4-35270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pfennig, A. A1 - Wolthusen, Helmut A1 - Zastrow, Philip A1 - Kranzmann, Axel ED - Jha, A. ED - Wang, C. ED - Neelameggham, N.R. ED - Guillen, D.P. ED - Li, L. ED - Belt, C.K. ED - Kirchain, R. ED - Spangenberger, J.S. ED - Johnson, F. ED - Gomes, A.J. ED - Pandey, A. ED - Hosemann, P. T1 - Evaluation of heat treatment performance of potential pipe steels in CCS-environment N2 - To resist the corrosive geothermal environment during carbon capture and storage CCS -such as: heat, pressure, salinity of the aquifer, CO2-partial pressure, properties of pipe steels-require certain specification. For evaluation samples of differently heat treated high alloyed stainless injection-pipe steels AISI 420 X46Cr13, AISI 420J X20Cr13 as well as X5CrNiCuNb16–4 AISI 630 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h up to 8000 h in a CO2-saturated synthetic aquifer environment similar to a possible geological situation in the northern German Basin. Corrosion rates and scale growth are lowest after long term exposure for steels hardened and tempered at 600 °C to 670 °C and pits -indicating local corrosion- decrease in diameter but increase in number as a function of carbon content of the steel. Martensitic microstructure is preferred with respect to these particular conditions. KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - High temperature KW - High pressure PY - 2015 SN - 978-1-119-08240-8 U6 - https://doi.org/10.1002/9781119093220.ch2 SP - 15 EP - 22 PB - Wiley AN - OPUS4-34717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wessig, P. A1 - Schulze, T. A1 - Pfennig, A. A1 - Weidner, Steffen A1 - Prentzel, S. A1 - Schlaad, H. T1 - Thiol–ene polymerization of oligospiroketal rods N2 - The nucleophilic thiol–ene (thia-Michael) reaction between molecular rods bearing terminal thiols and bis-maleimides was investigated. The molecular rods have oligospiroketal (OSK) and oligospirothioketal (OSTK) backbones. Contrary to the expectations, cyclic oligomers were always obtained instead of linear rigid-rod polymers. Replacing the OS(T)K rods with a flexible chain yielded polymeric products, suggesting that the OS(T)K structure is responsible for the formation of cyclic products. The reason for the preferred formation of cyclic products is due to the presence of folded conformations, which have already been described for articulated rods. KW - Oligospiroketals KW - Polymerization KW - MALDI-TOF MS PY - 2017 U6 - https://doi.org/10.1039/C7PY01569K SN - 1759-9954 SN - 1759-9962 VL - 8 IS - 44 SP - 6879 EP - 6885 PB - Royal Society of Chemistry AN - OPUS4-42685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Understanding the Anomalous Corrosion Behaviour of 17% Chromium Martensitic Stainless Steel in Laboratory CCS-Environment—A Descriptive Approach N2 - To mitigate carbon dioxide emissions CO2 is compressed and sequestrated into deep geological layers (Carbon Capture and Storage CCS). The corrosion of injection pipe steels is induced when the metal is in contact with CO2 and at the same time the geological saline formation water. Stainless steels X35CrMo17 and X5CrNiCuNb16-4 with approximately 17% Cr show potential as injection pipes to engineer the Northern German Basin geological onshore CCS-site. Static laboratory experiments (T = 60 ◦C, p = 100 bar, 700–8000 h exposure time, aquifer water, CO2-flow rate of 9 L/h) were conducted to evaluate corrosion kinetics. The anomalous surface corrosion phenomena were found to be independent of heat treatment prior to exposure. The corrosion process is described as a function of the atmosphere and diffusion process of ionic species to explain the precipitation mechanism and better estimate the reliability of these particular steels in a downhole CCS environment. KW - Corrosion KW - Steel KW - High alloyed steel KW - Corrosion mechanism KW - CCS PY - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-545700 VL - 4 IS - 2 SP - 239 EP - 257 PB - MDPI AN - OPUS4-54570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Corrosion and Fatigue of Heat Treated Martensitic Stainless Steel 1.4542 used for Geothermal Applications N2 - During capture and storage technology (CCS) as well as in geothermal energy production Steels need to withstand the corrosive environment such as: heat, pressure, salinity of the aquifer and CO2-partial pressure. 1.4542 shows unusual corrosion phenomena, but is still sufficiently resistant in corrosive environments. To better understand its behaviour differently heat treated coupons of 1.4542 and for comparison X20Cr13 and X46Cr13 were kept in the artificial brine of the Northern German Basin at T=60 °C. Ambient pressure as well as p=100 bar for 700 h - 8000 h in water saturated supercritical CO2 and CO2-saturated synthetic aquifer Environment was applied. Fatigue tests were performed via push-pull tests with a series of 30 specimens from 150 MPa to 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). FeCO3 and FeOOH are corrosion products also after dynamic corrosion tests. Martensitic microstructure offers good corrosion resistance in geothermal environment. The S-N-curve showing no typical fatigue strength and very steep slopes of possible fatigue strength for finite life. Possible influencing artefacts, such as Al-inclusions could not be correlated to early rupture despite specimens containing inclusions at the fracture surface and cross section reached lower number of cycles. Applied potential proofed to enhance fatigue life tremendously. KW - High Alloyed Steel KW - Pitting KW - Corrosion Fatigue KW - Corrosion KW - Endurance Limit PY - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-503765 SN - 2454-5880 VL - 5 IS - 1 SP - 138 EP - 158 PB - Global Research and Development Services Publishing CY - Rajasthan, India AN - OPUS4-50376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Wolf, M. A1 - Kranzmann, Axel T1 - The role of surface texture on the corrosion fatigue behavior of high alloyed stainless steel exposed to saline aquifer water environment N2 - Corrosion fatigue specimen with different surfaces (technical surfaces after machining and polished surfaces) of high alloyed martensitic stainless steel X46Cr13 (1.4043) and duplex stai nless steel X2CrNiMoN22 3 2 (1.4462) were compared at load amplitudes from 175 MPa to 325 MPa in the geothermal brine of the N orthern German Basin at 98 °C. Surface corrosion layers and pits reveal carbonate corrosion products on the surface such as FeCO 3 and FeOOH as the main precipitation phases with no dependence on the original surface roughness . At high stress amplitudes above 275 MPa technical surfaces (P50% at σa 300 MPa=5 × 10 5 ) resulted in more cycles to failure than polished (P50% at σa 300 MPa=1.5 × 10 5 ). The greater slope coefficient for technical surfaces k = 19.006 compared to polished surfaces k =8.78 demonstrate s earlier failure at given stress amplitude σa . KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment PY - 2019 U6 - https://doi.org/10.17706/ijmse SN - 2315-4527 VL - 7 IS - 2 SP - 26 EP - 33 PB - IAP - International Academy Publishing CY - San Bernardino, CA AN - OPUS4-50365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Wolf, M. A1 - Kranzmann, Axel T1 - In-situ testing of corrosion and corrosion fatigue behavior of stainless steels in geothermal environment N2 - In CCS environment (carbon capture and storage) pipes are loaded statically and/or cyclically and at the same time exposed constantly to the highly corrosive hot thermal water. Experimental procedures such as ambient pressure immersions tests, in-situ corrosion fatigue experiments using a flexibly designed corrosion chamber at ambient pressure and a specially designed corrosion chamber at high pressure. Experimental set-ups for push/pull and rotation bending load are introduced. The corrosion behavior and lifetime reduction of high alloyed steels (X46Cr13, 1.4043), (X5CrNiCuNb16-4, 1.4542) and (X2CrNiMoN22-5-3, 1.4462) is demonstrated (T=60 °C, geothermal brine: Stuttgart Aquifer flow rate: 9 l/h, CO2 ). T2 - 10th International Conference on Chemical, Biological and Environmental Engineering ICBEE 2018 CY - Berlin, Germany DA - 27.09.2018 KW - Adiabatic calorimeter KW - Thermal energy storage KW - Phase change material KW - Salt eutectics PY - 2018 U6 - https://doi.org/10.7763/IPCBEE.2018.V103.5 VL - 103 SP - 13 EP - 20 AN - OPUS4-50364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Effect of CO2, atmosphere and pressure on the stability of C35CrMo17 stainless steel in laboratory CCS-environment N2 - During carbon sequestration the CO2-induced corrosion of injection pipe steels is a relevant safety issue when emission gasses are compressed into deep geological layers. The reliability of the high alloyed steel X35CrMo17 suitable as injection pipe for the geological onshore CCS-site (Carbon Capture and Storage) in the Northern German Basin, is demonstrated in laboratory experiments in equivalent corrosive environment (T = 60 °CC, p = 1–100 bar, aquifer water, CO2-flow rate of 9 L/h, 700–8000 h exposure time). Corrosion kinetics and microstructure were characterized and compared to other potential injection pipe steels (42CrMo4, X46Cr13, X20Cr13 and X5CrNiCuNb16-4). T2 - 14th Greenhouse Gas Control Technologies Conference CY - Melbourne, Australia DA - 21.10.2018 KW - Steel KW - Supercritical CO2 KW - Pipeline KW - Corrosion KW - CO2-storage PY - 2019 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-50382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Gröber, A. A1 - Kranzmann, Axel T1 - The Role of Surface Texture on the Corrosion Behavior of High Alloyed Steel Exposed to Saline Aquifer Water Environments N2 - Coupons of X5CrNiCuNb16-4 that may be used as injection pipe with 16% Chromium and 0.05% Carbon (1.4542, AISI 630) were exposed for 3000 h to CO2-saturated saline aquifer water similar to the conditions in the Northern German Basin at ambient pressure and 60 °C. Surface corrosion layers and pits reveal carbonate corrosion products on the surface such as FeCO3 and FeOOH as the main precipitation phases with no dependence on the original surface roughness. Corrosion rates for polished and technical surfaces were below 0.005 mm/year compared to corrosion rates of 0.035 mm/year after shot peening. T2 - 14th Greenhouse Gas Control Technologies Conference CY - Melbourne, Australia DA - 21.10.2018 KW - High alloyed steel KW - Pitting KW - Surface KW - Roughness KW - CO2 PY - 2019 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-50375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Simkin, Roman A1 - Kranzmann, Axel T1 - Construction of an adiabatic calorimeter for investigation of high tempertarue salt - based phase change material N2 - The commercial usage of latent thermal energy storages primarily depends on the development of a suitable phase change material (PCM). For industrial high temperature applications above 400 °C multicomponent chloride eutectics are promising and therefore discussed seriously. The profound thermodynamic investigation of such eutectics requires a much greater amount of specimen material than conventional calorimeter can handle. Therefore, a special adiabatic calorimeter was developed and designed. With a specimen mass of > 100 g the typical thermodynamic measurements with a commercial calorimeter can be extended by cycle stability measurements, which are often decisive for practical application of PCM. Furthermore, by implementing corrosion specimens inside the calorimeter high temperature corrosion experiments according to ISO 21608 can be performed inside the calorimeter. Adiabatic measuring conditions can be provided by using two separate heating systems. Therefore, the outer “protective system” follows the temperature curve of the inner “measuring system” minimizing the temperature difference between the heating systems and simultaneously preventing heat losses from the measuring systems. T2 - 10th International Conference on Chemical, Biological and Environmental Engineering ICBEE 2018 CY - Berlin, Germany DA - 27.09.2018 KW - Adiabatic calorimeter KW - Thermal energy storage KW - Phase change material KW - Salt eutectics PY - 2018 U6 - https://doi.org/10.7763/IPCBEE.2018.V103.6 VL - 103 SP - 21 EP - 28 AN - OPUS4-50363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Oder, Gabriele A1 - Göbel, Artur A1 - Hesse, Rene A1 - Pfennig, A. A1 - Bettge, Dirk T1 - Entwicklung eines automatisierten 3D-Metallographie-Systems und erste Beispiele für die Anwendung in der Gefüge-Analyse T1 - Development of an automated 3D metallography system and some first application examples in microstructural analysis N2 - Die klassische Metallographie basiert auf Abbildungen einzelner Schliffebenen und kann auf räumliche Formen und Anordnungen des Gefüges nur bedingt schließen. Die Idee, aus metallographischen Serienschliffen dreidimensionale Gefügestrukturen zu rekonstruieren, ist daher naheliegend und nicht neu. Allerdings ist der Aufwand, in Handarbeit viele Einzel-Schliffe zu präparieren und zu Bildstapeln zusammenzusetzen, sehr hoch und steht einer häufigen Anwendung entgegen. Deshalb wird an der BAM ein Roboter-gestütztes 3D-Metallographie-System entwickelt, das an einer Schliffprobe die Schritte Präparation und Bildeinzug vollautomatisch mit vielen Wiederholungen ausführt. Die Präparation umfasst Schleifen, Polieren und optional Ätzen der Schlifffläche, der Bildeinzug autofokussierte lichtmikroskopische Aufnahmen bei mehreren Vergrößerungsstufen. Der erhaltene Bildstapel wird anschließend vorverarbeitet, segmentiert und in ein 3D-Modell umgesetzt, das einer mikrotomographischen Aufnahme ähnelt, allerdings mit besserer lateraler Auflösung bei großem Volumen. Im Gegensatz zu tomographischen Verfahren besteht die Möglichkeit der Kontrastierung durch klassische chemische Ätzung. Die Integration eines REMs ist geplant. Bislang durchgeführte Arbeiten verdeutlichen die Möglichkeiten der Darstellung von Heißgas-Korrosionsschichten, Grauguss-Werkstoffen und Keramik-basierten mikroelektronischen Strukturen (Vias). N2 - Traditional metallography relies on the imaging of individual section planes. However, conclusions as to spatial shapes and microstructural arrangements can only be drawn to a limited extent. The idea to reconstruct three-dimensional microstructures from metallographic serial sections is therefore obvious and not at all new. However, the manual process of preparing a great number of individual sections and assembling them into image stacks is time-consuming and laborious and therefore constitutes an obstacle to frequent use. This is why the Federal Institute for Materials Research and Testing, or BAM for short (Bundesanstalt für Materialforschung und -prüfung), is developing a robot-assisted 3D metallography system performing the tasks of preparation and image acquisition on a metallographic section fully automatically and repeatedly. Preparation includes grinding, polishing and optional etching of the section surface. Image acquisition is performed using a light optical microscope with autofocus at several magnification levels. The obtained image stack is then pre-processed, segmented and converted to a 3D model resembling a microtomographic image, but with a higher lateral resolution when large volumes are sampled. As opposed to tomographic techniques, it is possible to perform traditional chemical etching for contrasting. The integration of a SEM is in the planning stages. Studies conducted so far have demonstrated the possibility of visualizing hot gas corrosion layers, grey cast irons and ceramic-based microelectronic structures (vias). KW - 3D-Metallographie KW - Gefügeanalyse KW - Serienschnitte KW - Gefügerekonstruktion KW - 3D metallography KW - Microstructure analysis KW - Serial sectioning KW - Microstrucure reconstruction PY - 2023 U6 - https://doi.org/10.1515/pm-2023-0057 SN - 0032-678X VL - 60 IS - 10 SP - 676 EP - 691 PB - De Gruyter CY - Berlin/Boston AN - OPUS4-58593 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Gröber, A. A1 - Simkin, Roman A1 - Kranzmann, Axel T1 - Influence of Surface Quality on the Corrosion and Corrosion Fatigue Behavior of High Alloyed Steels Exposed to Different Saline Aquifer Water Environment N2 - Coupons of X5CrNiCuNb16-4 with different surface roughness that may be utilized as injection pipe with 16% Chromium and 0.05% Carbon (1.4542, AISI 630) were exposed for 3000 h to CO2-saturated saline aquifer water simulating the conditions in the Northern German Basin at ambient pressure and 60 °C. Additionally, corrosion fatigue experiments (ambient pressure, technically clean CO2, saline aquifer water of Stuttgart Aquifer) were performed using specimen of X46Cr13 (1.4043, AISI 420C) with regard to the influence of the roughness of technical surfaces on the number of cycles to failure at different stress amplitudes. Specimen of Duplex stainless steel X2CrNiMoN22-3-2 (1.4462) for corrosion fatigue experiments were provided with technical surfaces after machining as well as polished surfaces. Results were obtained at load amplitudes ranging from 175 MPa to 325 MPa in the geothermal brine of the Northern German Basin at 98 °C. The main precipitation phases on the surface as well as within pits reveal carbonates or hydroxides such as siderite (FeCO3) and ferrous hydroxide goethite (FeOOH) independent of the original surface roughness. Corrosion rates for polished and technical surfaces were below 0.005 mm/year compared to corrosion rates of 0.035 mm/year after shot peening. Specimen with technical surfaces tested at high stress amplitudes (>275 MPa) lasted longer (cycles to failure: P50% at Sa 300 MPa=5x105) than specimen with polished surfaces (cycles to failure: P50% at Sa 300 MPa=1.5x105). This behavior is emphasized by the slope coefficient (technical surfaces k = 19.006, polished surfaces k=8.78) meaning earlier failure for polished at high stress amplitude Sa. Although rather low scatter ranges (technical surface: TN=1:1.35, polished surface: TN=1.1.95) indicate no change in failure mechanism it may be assumed that at low stress pitting is the initiating crack growth process whereas at high stress amplitudes the formation of micro cracks is reason for crack propagation and failure. KW - High Alloyed Steel KW - Pitting KW - Surface KW - Roughness KW - Corrosion Fatigue PY - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-503772 SN - 2454-5880 VL - 5 IS - 1 SP - 115 EP - 137 PB - Global Research and Development Services Publishing CY - Rajasthan, India AN - OPUS4-50377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Degradation of AISI 630 exposed to CO2-saturated saline aquifer at ambient pressure and 100 bar N2 - In general high alloyed steels are suitable as pipe steels for carbon capture and storage technology (CCS), because they provide sufficient resistance against the corrosive environment of CO2-saturated saline aquifer which serves as potential CCS-site in Germany. High alloyed martensitic steel AISI 630 has been proven to be sufficient resistant in corrosive environments, e.g. regarding heat, pressure, salinity of the aquifer, CO2-partial pressure), but reveals a distinct corrosion pattern in CCS environment. Therefore coupons of AISI 630 heat treated using usual protocols were kept at T=60 °C and ambient pressure as well as p=100 bar up to 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. AISI 630 precipitates a discontinuous ellipsoidal corrosion layer after being exposed for more than 4000 hours. Best corrosion resistance in the CO2-saturated synthetic aquifer environment phase is achieved via normalizing prior to exposure. In water saturated supercritical CO2 tempering at medium temperatures after hardening gives lowest corrosion rates. Corrosion fatigue via push-pull tests with a series of 30 specimens was evaluated at stress amplitudes between 150 MPa and 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). The endurance limit of AISI 630 is reduced by more than 50% when exposed to CCS environment (maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa). KW - Corrosion Fatigue KW - High Cycle Fatigue KW - Steel KW - Ccs KW - Co2-Storage PY - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-503783 SN - 1819-544X SN - 1816-157X SP - 11 EP - 17 PB - INSInet Publications CY - Faisalabad AN - OPUS4-50378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -