TY - CONF A1 - Weltschev, Margit A1 - Schwarzer, Stefanie A1 - Otremba, Frank ED - Pierucci, S. ED - Klemes, J.J. ED - De Rademaeker, E. ED - Fabiano, B. ED - Buratti, S.S. T1 - Comparison of the operating life of tank containers, tank vehicles and rail cars for the carriage of dangerous goods in practice, analysis of causes of damage T2 - Proceedings of the 14th EFCE symposium on loss prevention and safety promotion in the process industries N2 - More than 400 Mt of dangerous materials are transported in Germany every year, of which 150 Mt are by road. Tank containers, tank vehicles and rail tank cars are used for the carriage of dangerous goods in large quantities. Data on the operating life of tanks are only available, in practice, to a minor degree. They are only partly published, mainly after accidents. The BAM-List - Requirements for Tanks for the Carriage of Dangerous Goods, which has compatibility evaluations of metallic and polymeric materials, has been the basis for substance-related prototype approvals for tank containers and portable tanks designed for the carriage of dangerous goods by the BAM since publication of the first edition in 1989. These data are also used for the approval of rail tank cars and road tank cars and are used as a source of knowledge not only in Germany but also worldwide. Tank leakages caused by tanks or rail tank cars being made of tank and sealing materials which are not resistant to the fill goods are avoided by using the material resistance data of the BAM. Corrosion damage is among the main causes of damage. Uniform and non-uniform area corrosion without mechanical stress in aqueous substances is one of the most frequent types of corrosion during the transport of chemicals in tanks. Much damage by pitting corrosion occurs during the transport of substances containing chlorides or substances which separate chloride ions in the presence of moisture. Operational stresses are caused by the effects of both the road and the dangerous goods being transported. Mechanical damage often results from long-term overstressing and occurs after longer operating times. Operational failures cause damage which may appear during the service of tank containers, road tank cars or rail tank cars. The damage results from the inattention of employees when opening and closing the valves. Traffic accidents also cause damage to tanks and frames. Many cases of damage are due to weld area cracks resulting from four basic errors in construction, material, manufacturing and operation. Manufacturing errors can be undetected and the starting point of cracks which only grow under service conditions. Manufacturing errors result from variations in measurement and design, fittings, state of surface (hardness, abrasiveness) and mechanical surface damage (scratches, cracks). Incorrectly welded joints and errors during mechanical deformation are typical mistakes when installing the component parts. Variations in the wall thickness or combinations of different materials lead to manufacturing errors too. A lot of tanks are not used for the transport of dangerous goods before the end of their service life as they do not fulfil the revised technical safety requirements in the Dangerous Goods Regulations. Predictions in the BAM-List based on literature data and corrosion test results are reflected in the service (operating) life. Rail tank cars made of carbon steel, for example, which are mainly used for the transport of petroleum products, can achieve a service life of 40 – 50 y. Rail tank cars produced of austenitic CrNi- or CrNiMo-steel can reach an operating life of at least 30 y, whereby the corrosiveness of the transport substances plays an important role. T2 - 14th International symposium on loss prevention and safety promotion in the process industries CY - Florence, Italy DA - 12.05.2013 KW - Gefahrguttanks KW - Eisenbahnkesselwagen KW - Schadensursachen KW - Lebensdauer PY - 2013 SN - 978-88-95608-22-8 DO - https://doi.org/10.3303/CET1331094 SN - 1974-9791 N1 - Serientitel: Chemical engineering transactions – Series title: Chemical engineering transactions IS - 31 SP - 559 EP - 564 PB - AIDIC, Associazione Italiana di Ingegneria Chimica CY - Milano AN - OPUS4-28568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Bäßler, Ralph A1 - Otremba, Frank T1 - Use of higher-alloyed metallic materials and duplex steels for transport tanks of dangerous goods T2 - Stainless steel world conference & exhibition 2011 (Proceedings) N2 - Compatibility evaluations of selected metallic materials under the influence of dangerous goods are published in the BAM-List - Requirements for Tanks for the Transport of Dangerous Goods” as basis for substance-related prototype approvals for tank Containers designed for the carriage of dangerous goods. There is a request of the tank manufacturing industry and transportation Companies to incorporate additional materials into the BAM-List, especially corrosion-resistant materials because of the large number of corrosive dangerous goods. One solution to solve corrosion Problems is to line the tank with a polymer, an alternative solution is the application of high-alloyed stainless steels and nickel-based alloys as there are 1.4529 (XINiCrMoCu 25-20-7, alloy 926), 1.4562 (X1NiCrMoCu32-28-7, alloy 31) and 2.4605 (NiCr23Mo16AI, alloy 59). There is an interest to use cost-efficient steels with high strength values and concomitant adequate corrosion resistance such as duplex steel 1.4362 (X2CrNiN23-4). This steel grade was originally developed as a substitute for the austenitic grades 1.4404 (X2CrNiMo17-12-2) and 1.4571 (X6CrNiMoTi17-12-2). Due to the lower content of the alloy elements nickel and molybdenum this duplex steel is a cost-efficient alternative to molybdenum containing austenite. Due to the limited number of corrosion test results with welded test samples of these high-alloyed materials and the duplex steel under the influence of corrosive dangerous goods a comprehensive test Programme was performed with these materials in Cooperation with ThyssenKrupp VDM and Deutsche Edelstahlwerke GmbH. It can be concluded from the test results that the superaustenitic steels 1.4529 and 1.4562 as well as the nickel-based alloy 2.4605 are a really good alternative as tank materials for the transport of dangerous goods in comparison to the lining of the tanks. The nickel-based alloy 2.4605 shows the best resistance and is suitable as material for tanks transporting all tested corrosive substances. One exception is the temperature limit during the transport of hydrochloric acid. The superaustenit 1.4562 is a resistant material with a wide ränge of application. Exceptions for use are: ammonium bifluoride, brine, 34 % calcium Chloride solution, hydrochloric acid, perchloric acid, 90 % 2-chloropropionic acid, nitrating acid with nitric acid content > 50 % and molten monochloroacetic acid. The alloy is limited suitable for allyl Chloride, aluminum Chloride, copper (II) -Chloride and ferric Chloride. The superaustenit 1.4529 showed the lowest resistance compared to the other two materials. This steel is not resistant in hydrochloric acid, perchloric acid, sodium Chlorite and sodium hypochlorite. The application is limited in the concentration ränge of aqueous Solutions of aluminum Chloride, copper (II) Chloride and ferric Chloride. Due to the reduced alloying content of the duplex steel 1.4362 (X2CrNiN23-4) compared to the austenitic CrNiMo-steels, a lower resistance especially in acidic media like formic, acetic or sulfuric acid was observed. Within the more than 7.000 substances contained in the BAM-List there is a large amount of dangerous goods such as hydrocarbons, alcohols, aldehydes, ketones, ethers, esters, and inorganic alkaline substances which have a large transport volume and do not corrode the duplex steel 1.4362 (X2CrNiN23-4). The test results are included in the actual 11th edition of the BAM-List and therefore available for the costumer. T2 - Stainless steel world conference & exhibition 2011 CY - Maastricht, The Netherlands DA - 29.11.2011 KW - Duplexstahl KW - Tankcontainer KW - Tankfahrzeuge KW - Beständigkeitsbewertung KW - BAM-Liste PY - 2011 SP - 1 EP - 12 PB - KCI Publ. AN - OPUS4-24975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reich, Franziska A1 - Otremba, Frank A1 - Würsig, Andreas T1 - Fail-safe? A study about the integrity of safety valves for tanks for dangerous goods T2 - ASME 2013 International mechanical engineering congress and exposition (Proceedings) N2 - In Europe, tanks designed on different safety philosophies are used for transporting one and the same liquid dangerous goods (Krautwurst, 2011). Owing to this circumstance, the BAM was commissioned by the BMVBS to conduct a research project designed to analyse and assess the equipment of tanks. Furthermore in these project were researched some failure mechanism of pressure relief devices (PRD). Based on the knowledge gained, possible solutions were worked out under safety-relevant aspects that would benefit tank transport by providing a lower hazard potential. Besides looking at the mode of operation and the construction of PRV, their blow-off characteristics and total flow rate are considered from a safety engineering point of view. Based on in-depth studies, a concept for and the further approach to examinations of the failure limits of PRD, especially of spring loaded relief valves, was developed and comprehensively described in the report “The use of safety devices, particularly safety valves, on transport containers” (Pötzsch, Reich, & Jochems, 2011). The purpose of this study was to investigate failure causes of safety valves by normal modes and accidental fire heat loads. A series of investigations for different influences using safety valves for tanks were obtained. Testing vibration modes and corrosion presents some design limits. Experimental study of a pressure vessel engulfing in fire identify significant design limits. The complete set of results provides direct information of fail-safe modes and discusses the usage. T2 - ASME 2013 International mechanical engineering congress and exposition CY - San Diego, CA, USA DA - 15.11.2013 KW - Safety valves KW - Transporttanks KW - Dangerous goods KW - Fire prooving KW - Response behavior PY - 2013 IS - IMECE2013-62204 SP - 1 EP - 5 AN - OPUS4-29717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zur, Malte A1 - Klippel, Alexander A1 - Otremba, Frank A1 - Leder, A. T1 - Numerical simulation and experimental study of cabin-airflow and transport of gas-mixtures in aircraft cargo compartments: model validation T2 - ASME 2013 Fluids engineering summer meeting - 7th International symposium on flow applications in aerospace (Proceedings) N2 - Dangerous goods are transported as air freight in commercial aircrafts. Using plastic jerrycans or plastic containers, liquids or gases can escape by leakage or permeation effects. Prior research by the German Federal Institute for Materials Research and Testing (BAM) showed that the lower explosion limit can be reached when transporting dangerous goods in sea-freight containers under normal transportation situations. This motivated the presented study of the transportation situation of dangerous goods in cargo compartments of commercial airplanes. The scope of this paper is to present the experimental method used for validating a numerical model for CFD (Computational Fluid Dynamics) simulations. The CFD model will be used in a future study to evaluate the potential risk from transporting dangerous goods. The objective of this paper is to present the model mock-up of an aircraft cargo compartment and some examples of three dimensional velocity profiles of the air flow in the mock-up. The velocity profiles are calculated using numerical simulations and measured by Laser-Doppler-Anemometry (LDA) experiments. The mock-up is a generic model of a wide-body aircraft lower deck cargo compartment in a 1:10 scale. Geometry, air exchange rates and inlet as well as outlet flow conditions in the cargo compartment are modeled using realistic boundary conditions. The commercial CFD (Computational Fluid Dynamics) code ANSYS CFX 14 is used for numerical flow simulations applying RANS (Reynolds-Averaged-Navier-Stokes) equations and turbulence models. The turbulence models studied are the renormalization group k-ε-model (RNG), the Reynolds-Stress model by Launder, Reece and Rodi (LRR) and the SST-k-ω-model by Menter (SST). The flow measurement with LDA in the mock-up of a cargo compartment proves to be a feasible method for producing data to validate CFD simulations. Qualitative evaluation of the results shows a good overall agreement between numerical and experimental results. The experimental validation indicates that the implemented CFD model is capable of reproducing the flow situation in the model mock-up. T2 - ASME 2013 Fluids engineering summer meeting - 7th International symposium on flow applications in aerospace CY - Incline Village, Nevada, USA DA - 07.07.2013 KW - Computational fluid dynamics KW - Aircraft cabin air flow KW - Gas mixtures KW - Model validation PY - 2013 SN - 978-0-7918-5555-3 IS - Paper FEDSM2013-16622 SP - 1 EP - 9 AN - OPUS4-30076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erhard, Anton A1 - Otremba, Frank A1 - Mohr, F. A1 - Kilian, R. T1 - Alloy 800 steam generator tube stress corrosion cracks - Detection T2 - 9th International conference on NDE in relation to structural integrity for nuclear and pressurized components (Proceedings) T2 - 9th International conference on NDE in relation to structural integrity for nuclear and pressurized components CY - Seattle, USA DA - 2012-05-22 PY - 2013 SN - 978-92-79-28212-6 DO - https://doi.org/10.2790/74243 SN - 1018-5593 SP - 862 EP - 870 AN - OPUS4-28886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero Navarrete, J. A. T1 - Experimental Assessing of the Energy Transformation in Turns T2 - Proceedings IMECE 2022 N2 - Turning maneuvers of rail vehicles involve demanding situations for the infrastructure because of the steering forces generated and the resultant lateral load transfers. Such forcing situation involves increased tangential forces that consume kinetic energy from the vehicle. While much attention has been paid in the literature to the damage in such infrastructure segments, the energy that is dissipated in these maneuvers, has not been explicitly addressed. In this paper, a specialized scale-down infrastructure is used to characterize the effect of the initial speed of the vehicle and its mass, on the magnitude of both the rail forces developed and the amount of dissipated energy during turning maneuvers. The outputs of the experiments suggest that most of the original kinetic energy is dissipated at the first portion of the turn. Also, that the magnitude of the wheel forces and the amount of dissipated energy, correlate. That is, a greater rail damage would correspond to greater energy dissipation. T2 - IMECE2022 CY - Columbus, OH, USA DA - 30.10.2022 KW - Turning maneuvers KW - Energy dissipation KW - Rail damage KW - Experimental approaches PY - 2022 SP - 1 EP - 6 AN - OPUS4-56334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank ED - Zobory, I. T1 - Conceptual design of an active centre plate T2 - Proceedings of the 11th international conference on railway bogies and running gears N2 - The efficiency and safety of railway transportation depend both on numerous factors linked to the vehicle, the infrastructure, the operator and the environment. Curved tracks are subjected to demanding situations due to elevated stress levels, as a function of the operating conditions and vehicle/infrastructure design. In such segments, steering forces are superimposed to lateral load transfers. The steering forces depend on the condition and the design of the centre plate and bogies’ suspensions design. While the friction at the centre plate provides the needed damping to mitigate the hunting vibration of the bogie in straight track segments, such yaw resistance originates high steering forces and rail damage on curved tracks. A centre plate with low friction at turns and high friction at straight track segments would thus be highly advantageous. In this paper, a centre plate design is proposed which provides a yaw-rotation resistance torque that depends on the bogie-car relative position. Two different designs are considered for that purpose, one that combines a spring-acted centring mechanism with a lower pair kinematics, while the other one involves higher kinematic pairs which should incorporate lateral damping elements. As a result of using an engineering design approach, the higher kinematic pairs-based design is recommended however, the validation of such operational principles, including the introduction of the needed damping, should be configured on the basis of experimental models. T2 - 11th International Conference on Railway Bogies and Running Gears CY - Budapest, Hungary DA - 09.09.2019 KW - Steering torques KW - Railway transportation KW - Bogie design KW - Conceptual design KW - Engineering design KW - Transport externalities PY - 2020 SN - 978-963-9058-42-2 SP - 77 EP - 86 PB - Scientific Society of Mechanical Engineers (SSME/GTE) CY - Budapest AN - OPUS4-54086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Jan A1 - Kutz, P. W. A1 - Otremba, Frank T1 - Testing of Small Scale Tank Prototypes under Cryogenic Conditions T2 - 4Th international conference on energy supply and energy efficiency in Baku Azerbaijan and 5 years neseff N2 - Climate change, CO2 reduction, resource efficiency are only 3 current keywords that describe the current industrial-economic situation. In order to influence climate change effectively, the conversion of supply systems with technically usable forms of energy must succeed in the next decade. The international network founded in Baku in 2015 bundles research activities in the broad field of energy supply and energy efficiency. Discuss current research approaches and results with scientists and experts from renowned universities and follow Azerbaijan's efforts to implement the energy revolution. T2 - Neseff 2020 CY - Online meeting DA - 28.09.2020 KW - Mud pumps KW - Mud circulation system KW - Pistons KW - Hydrostatic pressure KW - Friction wear KW - Ceramic liners KW - Tribology PY - 2020 SN - 978-3-940471-59-8 SP - 4 EP - 9 AN - OPUS4-52149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jauregui-Correa, J. C. A1 - Otremba, Frank A1 - Hurtado-Hurtado, G. A1 - Romero-Navarrete, J. A. T1 - Experimental test rig for simulating dynamic loads on subway systems T2 - Railways 2022 N2 - Scaled-down experimental facility: Can reproduce actual failures; can produce simulated data for identifying cracks in the substructure or other defects. The acceleration data can be converted into an equivalent deformation. The experimental facility can analyse dynamic loads. Equivalent force data: Facilitates the application to a health monitoring system; simplifies the development of predictive maintenance. These data is helpful in validating analytical or simulation models. T2 - Fifth International Conference on Railway Technology CY - Montpellier, France DA - 22.08.2022 KW - Test rig KW - Dynamic loads KW - Subway system PY - 2020 SP - 1 EP - 6 AN - OPUS4-55566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erhard, Anton A1 - Otremba, Frank T1 - Nondestructive testing and fracture mechanics T2 - 5th International CANDU In-Service inspection workshop and NDT in Canada 2014 conference N2 - Nondestructive Testing (NDT) and fracture mechanics are two different disciplines in applied engineering science. Both areas are very important for the evaluation of the component integrity. Unfortunately the technical understanding in both disciplines is not identically, what lead to misunderstandings. In the present paper, the basic ideas about fracture mechanics and the input parameters coming from the NDT side are explained, concerning the integrity evaluation of the components. The widely used NDT methods are magnetic particle, dye penetrant, electrical eddy currents, radiography and ultrasonics. But not all of these common NDT methods can deliver parameters satisfy the fracture mechanics requirements. The first two can detect only surface-breaking or immediately sub-surface defects. Eddy current can also find defects in deeper sub-surface layers, while radiography and ultrasonics can also find embedded, remote defects. These three methods have furthermore a high potential for defect sizing and are therefore predestined to provide fracture mechanics input parameters. At the example of steam generator tube inspection the interplay of eddy current and fracture mechanics as related to tube integrity will be explained. T2 - 5th International CANDU In-Service inspection workshop and NDT in Canada 2014 conference CY - Toronto, Ontario, Canada DA - 16.06.2014 KW - Eddy current KW - Steam generator tube inspection KW - Component integrity KW - Fracture mechanics PY - 2014 SP - 1 EP - 12 AN - OPUS4-30907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero Navarrete, José-Antonio A1 - Otremba, Frank T1 - Experimental and theoretical modeling of cargo sloshing during braking T2 - ASME 2016 International Mechanical Engineering Congress and Exposition (IMECE2016) N2 - The outputs from a simplified mathematical designed to simulate the liquid cargo-vehicle interaction during an emergency braking maneuver, have been compared with full scale data regarding the sloshing pressure on one of the vehicle chambers. While the specific dimensions and fill level of the fluid within the chamber in the full scale testing, have been considered for the simulation model, the vehicle has been simplified to a straight truck instead of an articulated truck. Nevertheless, the pressure within the chamber is realistically modelled, concerning the maximum and minimum pressures attained, with differences lower than 10% between the simulation and the experimental data. Consequently, these results suggest that the articulation pertaining to the articulated vehicle, does not affect in a significant manner the maximum and minimum values of the pressure within the chamber. A nonlinear model for the suspension, however, could improve the model performance. On the other hand, simulation results suggest that the effect of sloshing could cause a loss of braking efficiency on the order of 7%, when such performance is measured in terms of the stopping time. T2 - ASME 2016 International Mechanical Engineering Congress and Exposition (IMECE2016) CY - Phoenix, Arizona, USA DA - 11.11.2016 KW - Braking event KW - Dynamic pressures KW - Vehicle containers PY - 2016 SN - 978-0-7918-5055-8 VL - 4B SP - Article V04BT05A002, IMECE2016-65698, 1 EP - 6 AN - OPUS4-38400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bradley, I. A1 - Birk, A.M. A1 - Otremba, Frank A1 - Gonzalez III, F. A1 - Prabhakaran, A. A1 - Bisby, L. T1 - Development and characterisation of an engulfing hydrocarbon pool fire test for hazardous materials pressure vessels T2 - CONFAB 2015 - 1st International conference on structural safety under fire & blast N2 - The US Department of Transportation, Federal Railroad Administration (FRA) current regulations for rail tank cars in the United States stipulate that, for certain hazardous materials, tank cars shall have a thermal protection system capable of preventing rupture of the tank for 100 minutes when exposed to an engulfing fire with a blackbody equivalent flame temperature of 871 °C (+/- 56°C), and that tanks shall have a pressure relief device set at an appropriate level (depending on the type of tank car and contents). Pressure relief devices are a source of non-accident releases, and hence may cause serious incidents when tanks are transporting hazardous materials. Industry in North America would therefore benefit from removal of pressure relief devices on tanks transporting certain hazardous materials. Such an approach is known as full Containment, and is standard practice in Europe. In 2014 the FRA commissioned an experimental study to investigate the ability of a specific design of rail tank to resist rupture without incorporating a pressure release valve. As a precursor to tests on tanks there was a need to develop and characterise a simulated pool fire capable of reliably exposing large-scale tanks to repeatable, uniform conditions. This paper describes such a fire test setup, developed using a burner array system fuelled by liquid propane and designed to produce luminous, low velocity flames representative of those found in large hydrocarbon pool fires. The experimental set-up is described, along with the Instrumentation (directional flame thermometers, infra-red camera, and thermally massive calorimeter) and methodology used to characterise the fire. Comparisons are made against previous fire tests on vessels to assess the suitability of the experimental set-up for future vessel testing. T2 - CONFAB 2015 - 1st International conference on structural safety under fire & blast CY - Glasgow, UK DA - 02.09.2015 PY - 2015 SP - 485 EP - 494 AN - OPUS4-34545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sklorz, Christian A1 - Otremba, Frank A1 - Reich, Franziska T1 - Limit load analysis of pressurized containers T2 - IMECE 2014 - ASME International mechanical engineering congress and exposition (Proceedings) N2 - Limit load analysis is a well known method to calculate the allowable design pressure of container components. A limit load of a pressurized container is achieved, when the stress of a wall and the flow stress are equal. In the following paper the transferability of limit load analysis from small scale tank containers up to large scale containers (railway tank) are investigated. Finite element calculations are carried out and compared with experimental results. It can be concluded that the limit load analysis works very well. Furthermore, the yield strength of the material should be used as flow stress. T2 - IMECE 2014 - ASME International mechanical engineering congress and exposition CY - Montreal, Quebec, Canada DA - 2014-11-14 PY - 2014 SN - 978-0-7918-4958-3 SP - Paper 36334, 1 EP - 5 AN - OPUS4-32316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Iancu, O.T. A1 - Otremba, Frank A1 - Sklorz, Christian T1 - Comparison between analytical and finite element calculation for pressurized container T2 - IMECE 2014 - ASME International mechanical engineering congress and exposition (Proceedings) N2 - The prediction of the plastic collapse load of cylindrical pressure vessels is very often made by using expensive Finite Element Computations. The calculation of the collapse load requires an elastic-plastic material model and the consideration of non-linear geometry effects. The plastic collapse load causes overalls structural instability and cannot be determined directly from a finite element analysis. The ASME (2007) code recommends that the collapse load should be the load for which the numerical solution does not converge. This load can be only determined approximately if a expensive nonlinear analysis consisting of a very large number of sub steps is done. The last load sub step leading to a convergent solution will be taken as the critical load for the structure. In the instability regime no standard finite element solution can be found because of the lack of convergence of the numerical procedure. Other methods for the calculation of the allowable pressure proposed by the ASME code are the elastic stress analysis and the limit load analysis. In the present paper the plastic collapse load for a cylindrical pressure vessel is determined by an analytical method based on a linear elastic perfectly plastic material model. When plasticity occurs the material is considered as incompressible and the tensor of plastic strains is parallel to the stress deviator tensor. In that case the finite stress-strain relationships of Henkel can be used for calculating the pressure for which plastic flow occurs at the inside of the vessel wall or in the case of full plasticity in the wall. The analytical results are fully confirmed by finite element predictions both for axisymmetric and high costs three dimensional models. The analytical model can be used for fast predictions of the allowable load for the design of a large variety of pressure vessels under safety considerations. The accuracy of the predicted collapse load largely depends on the quality of the temperature dependent wall material data used both in the analytical and numerical calculations. T2 - IMECE 2014 - ASME International mechanical engineering congress and exposition CY - Montreal, Quebec, Canada DA - 14.11.2014 PY - 2014 SN - 978-0-7918-4958-3 SP - Paper 36106, 1 EP - 5 PB - Amer soc mechanical engineers CY - New York, NY, USA AN - OPUS4-32317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. T1 - A testing rig to study vehicle-track interaction during turning T2 - Proceedings of the 2018 IEEE/ASME Joint Rail Conference N2 - A testing rig for the measurement of the dynamic loads on the rails due to cargo sloshing,has been proposedin this paper. The system represents a scale-down approach that simulates astraightening maneuver of the railway car after negotiating a turn. As part of the experimental effort, a mathematical model was developed that, oncevalidated, will provide more insights about the potential effect of many other cardesign factors, on the level of stress developed in the raildue to the sloshing cargo.A fundamental output from the testing, will be the objective comparison between the railloads due toa sloshing and a non-sloshing cargo, together with a validated model that wouldallow parametric studies in relation withthe potential effect,of several track and carproperties,on the magnitude of the sloshing forces on the rail. T2 - IEEE/ASME Joint Rail Conference CY - Pittsburgh, PA, USA DA - 18.04.2018 KW - Testing KW - Rig KW - Vehicle-Track KW - Interaction PY - 2018 SP - 1 EP - 6 PB - ASME AN - OPUS4-44816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Prabhakaran, A. A1 - Robitaille, A. A1 - Birk, A. M. A1 - Gonzalez III, F. T1 - Rail tank car total containment fire testing: results and observations T2 - Proceedings of the 2016 joint rail conference (JRC2016-5833) N2 - The frequent incidences of Non-Accident Releases (NARs) of lading from tank cars have resulted in an increasing interest in transporting hazardous materials in total Containment conditions (i.e., no pressure relief devices). T2 - Proceedings of the 2016 joint rail conference CY - Columbia, SC, USA DA - 12.04.2016 KW - Rail tank containment fire PY - 2016 SN - 978-0-7918-4967-5 SP - 1 EP - 8 AN - OPUS4-35772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gonzalez III, F. A1 - Prabhakaran, A. A1 - Robitaille, A. A1 - Booth, G. A1 - Birk, A.M. A1 - Otremba, Frank T1 - Rail tank car total containment fire testing: planning & test development T2 - JRC2015 - Joint rail conference (Proceedings) N2 - Given the frequent incidences of Non-Accident Releases (NARs) of hazardous materials from tank cars, there in an increasing interest in transporting hazardous materials in total containment conditions (i.e., no pressure relief devices). However, the ability of tank cars to meet thermal protection requirements provided in the Code of Federal Regulations under conditions of total containment has not been established. Also, the modeling tool commonly used by industry to evaluate thermal protection, AFFTAC, has not been validated under these conditions. The intent of this effort was to evaluate through a series of third-scale fire tests, the ability of tank cars to meet the thermal protection requirements under total containment conditions, and also, to validate AFFTAC for such conditions. This paper describes the test design and planning effort associated with this research, including the design and evaluation of a fire test setup to simulate a credible, fully engulfing, pool fire that is consistent and repeatable, and the design and hydro-static testing of a third-scale tank specimen. The fire design includes controls on the spatial distribution and temperature variation of the flame temperature, the heat flux, and the radiative balance, to best reflect large liquid hydrocarbon pool fire conditions that may be experienced during derailment scenarios. T2 - JRC2015 - Joint rail conference CY - San Jose, CA, USA DA - 23.03.2015 PY - 2015 SP - 5764, 1 EP - 6 AN - OPUS4-32985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zur, Malte A1 - Otremba, Frank T1 - Numerical simulation and experimental study of cabin-airflow and mass transport of dangerous goods in aircraft cargo compartments T2 - ICCEE 2015 - International conference on civil engineering and environmental engineering N2 - Using plastic jerrycans or plastic containers, dangerous goods are transported as air freight in commercial aircrafts. Liquids or gases can escape by leakage or permeation effects from these plastic containers. The German Federal Institute for Materials Research and Testing (BAM) conducted prior research which showed that the lower explosion limit can be reached when transporting dangerous goods in sea-freight containers under normal transportation situations. The presented study is motivated based on these findings. The research objective of this study is to analyze the transportation situation of dangerous goods in cargo compartments of commercial airplanes. The scope of this paper is to present the experimental method used for validating a numerical model for CFD (Computational Fluid Dynamics) simulations and to present some simulation results of the mass transport of dangerous goods in the cargo compartment. The velocity profiles and the mass transport is calculated using numerical simulations and measured by Laser-Doppler-Anemometry (LDA) experiments. The mock-up is a generic model of a wide-body aircraft lower deck cargo compartment in a 1: 10 scale. Geometry, air exchange rates and inlet as well as outlet flow conditions in the cargo compartment are modeled using realistic boundary conditions. The commercial CFD (Computational Fluid Dynamics) code ANSYS CFX 14 is used for numerical flow simulations applying RANS (Reynolds-Averaged-Navier-Stokes) equations and turbulence models. The turbulence models studied are the renormalization group k-e-model (RNG), the BSL-Reynolds-Stress model (BSL) and the SST-k-co-model by Menter (SST). The flow measurement with LDA in the mock-up of a cargo compartment proves to be a feasible method for producing data to validate CFD simulations. Qualitative evaluation of the results shows a good overall agreement between numerical and experimental results. The experimental validation indicates that the implemented CFD model is capable of reproducing the flow situation in the model mock-up T2 - ICCEE 2015 - International conference on civil engineering and environmental engineering CY - Tokyo, Japan DA - 03.02.2015 PY - 2015 SP - 1 EP - 8 AN - OPUS4-32585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. ED - Otremba, Frank ED - Romero-Navarrete, José A. T1 - Sloshing in Vertical Circular Tanks and Earthquakes Perturbations T2 - The World Congress on Engineering and Computer Science N2 - A simplified formulation is proposed in this paper to assess the proximity of the earthquake-related Perturbation frequencies to the natural sloshing frequencies of the liquid contained in vertical cylindrical tanks. The methodology is based upon an existing gravity-waves approach, which was developed for rectangular cross-section reservoirs, and is extended in this paper to analyze circular cross-section tanks. The experimental outputs of this paper show that the existing methodology correlates at 100% with experimental data in the case of rectangular containers; while the corresponding average error in the case of a conical container and a cylindrical container is 7% and 9.1 %, respectively. The full diameter of the cross section was considered. The use of sovalidated methodology to full scale tanks, suggests that cylindrical vertical tanks with a capacity lower than 700 m3, could be exposed to a resonance excitation when subjected to earthquake motions, regardless of the fill level. T2 - WCECS 2019 CY - San Francisco, CA, USA DA - 22.10.2019 KW - Sloshing KW - Tanks KW - Earthquake KW - Perturbation PY - 2019 SP - 1 EP - 6 PB - IA ENG CY - San Francisco AN - OPUS4-49407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero Navaratte, José A. A1 - Otremba, Frank T1 - Scientific Society of Mechanical Engineers N2 - The efficiency and safety of railway transportation depends on many factors and operating conditions, associated to the vehicle, the infrastructure, the operator and the environment. From the vehicle-infrastracture perspective, some influential factors include the dynamics of the vehicle and infrastructure interaction when the vehicle operates on curved tracks. Düring such changes of direction, the vehicle dynamically responds to the lateral perturbation, producing a lateral load transfer that represents an increase of the wheel forces on one side of the track, as a function of the train operating conditions and track design, including track's geometry and over-elevation, and vehicle's operating speed as well as its inertial properties and dimensions. In this context, the lateral load transfer superimposes to tangential steering forces, which are developed when the vehicle enters the curved track, and stabilize once a steady state is attained if the vehicle travels along a constant radius track at constant speed. The magnitude of such tangential forces depends on a variety of factors, including the yaw stiffness of the bogie, and the friction at the centre plate. While the friction at the centre plate generates higher tangential forces on the track and a consequential greater rail wearing and lose of locomotive energy, such friction is also crucial to avoid the hunting phenomenon when the vehicle travels along tangents. In this paper, a mechanically active centre plate is proposed, which increases the friction torque at the centre plate when the vehicle travels along tangents, and reduces such a friction torque when the vehicle negotiates curved portions of the track. Such conceptual design includes the principles of Operation and a needed preliminary experimental model to assess the potential benefits as well as the feasibility of such equipment. T2 - 11th international conference on railway bogies and running gears CY - Budapest, Hungary DA - 09.09.2019 KW - Centre plate KW - Railway KW - Fiction PY - 2019 SP - 28 EP - 30 AN - OPUS4-49004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -