TY - CONF A1 - Naghib-zadeh, Hamid A1 - Güther, Wolfgang A1 - Rabe, Torsten T1 - High-strength and gas-tight ceramic-ceramic joints by RAB composite tapes N2 - Ceramic components with complex shape cannot be produced frequently by usual ceramic forming and sintering processes. Therefore, numerous joining methods were developed and introduced in industrial scale. Nowadays, multi-stage Mo-Mn-process and active brazing are preferentially used, if temperature-stable and gastight joints are required. Unfortunately, both processes involve cost-intensive thermal processes: hydrogenous atmosphere is essential for metallization in Mo-Mn-process and active brazing takes place under vacuum. Thermal processes can be drastically simplified by using Reactive Air Brazing (RAB). Joining under air atmosphere is an interesting alternative, especially to join oxide ceramic components among themselves. So far, main disadvantage of RAB is low strength of join connections. Aim of this investigation was the development of high-strength, thermal shock resistant and gastight ceramic-ceramic joints by RAB. Therefore, - commercial, silver and copper oxide containing RAB soldering composition was modified by addition of ceramic particles with low thermal expansion coefficients (TEC). Hence, thermal misfit between TEC of solder and ceramic components was significantly reduced. - RAB soldering paste was replaced with newly developed RAB composite tapes, produced by ceramic “doctor blade” technology. Thereby, improved potential exist to tailor the brazing layer relating to composition, thickness and thickness uniformity. Gastight alumina-alumina, alumina-zirconia and zirconia-zirconia joints with strongly improved strength were produced by novel composite tapes. No strength degradation of joints was observed after thermal cycling up to 700°C. T2 - Jahrestagung der Deutschen Keramischen Gesellschaft (DKG) 2016 CY - Freiberg, Germany DA - 07.03.2016 KW - Brazing KW - Compsite tapes KW - Ceramic-ceramc joints PY - 2016 AN - OPUS4-36114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten A1 - Bechtold, F. A1 - Kaminski, S. T1 - Herstelung von Hochleistungstransformatoren durch Co-Sinterung magnetischer und dielektrischer LTCC-Folien T2 - Jahrestagung der Deutschen Keramischen Gesellschaft 2014 CY - Clausthal-Zellerfeld, Germany DA - 2014-03-24 PY - 2014 AN - OPUS4-30474 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Töpfer, J. A1 - Hesse, J. A1 - Bierlich, S. A1 - Barth, S. A1 - Capraro, B. A1 - Rabe, Torsten A1 - Naghib Zadeh, Hamid A1 - Bartsch, H. T1 - Integration of Ni-Cu-Zn and hexagonal ferrites into LTCC modules: Cofiring strategies and magnetic properties N2 - We have studied the integration of Ni-Cu-Zn ferrite spinels as well as substituted hexagonal Co2Y-and M-type ferrites into LTCC (Low Temperature Ceramic Co-firing) modules. The cofiring behavior and the magnetic properties of these materials were investigated and evaluated for multilayer applications. Ni-Cu-Zn ferrites exhibit permeabilities of µ=300–500 for operating frequencies in the MHz range. Cu-substituted Y-type ferrites Ba2Co2-x-yZnxCuyFe12O22 in combination with sintering additives display sufficient shrinkage and densification at 900°C. A permeability of µ=10 is observed; however, substituted Co2Y-type ferrites do not exhibit long-term stability at 900°C. Co/Ti-substituted M-type ferrites BaFe12-2yCoyTiyO19 (y=1.2) with planar magneto-crystalline anisotropy exhibit excellent soft magnetic behavior. Using sintering additives, complete densification is reached at 900°C and a permeability of µ=15 and a resonance frequency of larger than 1?GHz are observed. Integration of ferrite multilayer inductor components into LTCC modules using free and constrained cofiring technologies is demonstrated. KW - Ferrites KW - Cofiring KW - LTCC modules KW - Permeability PY - 2014 UR - https://www.jstage.jst.go.jp/article/jjspm/61/S1/61_S214/_pdf DO - https://doi.org/10.2497/jjspm.61.S214 SN - 0532-8799 SN - 1880-9014 VL - 61 SP - Suppl. S1, S214 EP - S217 PB - Ky¯okai CY - Ky¯oto AN - OPUS4-31045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten A1 - Barth, S. A1 - Töpfer, J. T1 - Characterization of NiCuZn ferrite layer co-fired with LTCC dielectric tapes T2 - 13th International Conference of the European Ceramic Society CY - Limoges, France DA - 2013-06-23 PY - 2013 AN - OPUS4-28839 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten A1 - Karmazin, R. T1 - Integration of MnZn-ferrite tapes in LTCC multilayer N2 - For co-firing of MnZn-ferrite tapes and LTCC dielectric tapes, the sintering shrinkage curves and the coefficient of thermal expansion of ferrite and dielectric tapes were matched. Highly densified embedded ferrite without any cracks could be manufactured by co-firing at 900 °C in nitrogen atmosphere. However, the permeability of MnZn-ferrite co-fired between dielectric tapes is significantly reduced (µ´=100) compared to that of the separately sintered ferrite (µ´=500). Changes in the phase stability and microstructure of MnZn-ferrite were investigated to explain the permeability reduction in the embedded ferrite. It is supposed that early densification of the dielectric tapes on the top and bottom of the ferrite layer prevent the gas exchange during sintering which is necessary for (Mn,Zn)Fe2O4 spinel formation. As a result, high amount of Fe2O3 secondary phase and a Mn-rich spinel phase with low permeability remain in the embedded ferrite layer. KW - LTCC KW - MnZn-ferrite KW - Co-firing PY - 2013 DO - https://doi.org/10.1007/s10832-013-9800-5 SN - 1385-3449 SN - 1573-8663 VL - 31 IS - 1-2 SP - 88 EP - 95 PB - Kluwer Acad. Publ. CY - Boston, Mass. [u.a.], USA AN - OPUS4-29385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten T1 - Improved co-firing of ferrite and dielectric tape based on master sintering curve predictions and shrinkage mismatch calculations N2 - Co-firing of low temperature co-fired ceramics (LTCC) and functional ceramics like ferrites is a promising approach to increase the level of integration in future microsystems, and to create new applications for LTCC technology. Besides the development of compatible material combinations, the configuration of the sintering process is an important issue for successful co-firing. A method is presented to derive the linear shrinkage mismatch of a material combination based on density data calculated from the master sintering curves (MSCs) of the individual materials. The influence of the firing profile on the constraint in the combined multilayer can be anticipated using this method. To investigate and improve the co-firing of ferrite and dielectric tape, the shrinkage mismatch with respect to heating rate was studied. A significant reduction of shrinkage mismatch was found for increased heating rates. The calculated results are verified by lateral shrinkage measurements on combined laminates. PY - 2013 DO - https://doi.org/10.1111/jace.12179 SN - 0002-7820 SN - 1551-2916 N1 - Geburtsname von Mieller, Björn: Brandt, B. - Birth name of Mieller, Björn: Brandt, B. VL - 96 IS - 3 SP - 726 EP - 730 PB - Blackwell Publishing CY - Malden AN - OPUS4-27955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten T1 - Pressure-Assisted Sintering of Multilayer Transformer Using LTCC-Compatible NiCuZn-Ferrite and Silver Conductor T2 - Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT) 2012 CY - Erfurt, Germany DA - 2012-04-17 PY - 2012 AN - OPUS4-25749 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabe, Torsten A1 - Naghib Zadeh, Hamid A1 - Glitzky, Carsten A1 - Töpfer, J. T1 - Integration of Ni-Cu-Zn ferrite in low temperature Co-fired ceramics (LTCC) modules N2 - Integration of magnetic functional components in LTCC circuit boards calls for co-firing of dielectric and ferrite tapes. Ni-Cu-Zn ferrites with permeability of µ = 900 were fully densified at the standard LTCC sintering temperature of 900°C. Co-firing of this ferrite with dielectric tapes requires the adaptation of the shrinkage behavior of the materials as well as the thermal contraction during the cooling period – especially in the temperature range below the transformation point of the glass phase of the dielectric tape. To match these preconditions, a new dielectric LTCC material with steep sintering curve and high thermal expansion coefficient was designed. Sintered multilayer laminates composed of Ni-Cu-Zn ferrite and tailored dielectric tapes are free of cracks and possess no open porosity. No significant interdiffusion between the ferrite and dielectric tapes was found using microprobe analysis. Pure ferrite laminates show homogeneous microstructure with large grains up to 50 µm in diameter. However, growth of ferrite grains does not take place near the interface between ferrite and release or dielectric tapes. There is a strong correlation between permeability and volume fraction of large ferrite grains. Compared to pure ferrite laminates the permeability of co-sintered Ni-Cu-Zn ferrite layers is drastically reduced to 400, that is a decrease of more than 50%. PY - 2012 DO - https://doi.org/10.1111/j.1744-7402.2011.00712.x SN - 1546-542X SN - 1744-7402 VL - 9 IS - 1 SP - 18 EP - 28 PB - American Ceramic Soc. CY - Westerville, Ohio AN - OPUS4-25544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten T1 - Pressure-assisted sintering of multilayer transformer using LTCC-compatible NiCuZn-ferrite and silver conductor T2 - CICMT 2012 - 8th International conference on ceramic interconnect & ceramic microsystems technologies CY - Erfurt, Germany DA - 2012-04-16 KW - LTCC KW - Ferrite KW - Silver conductor PY - 2012 SP - 000476 EP - 000483 (Session WP 1 / WP 15) AN - OPUS4-27775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Naghib Zadeh, Hamid A1 - Rabe, Torsten T1 - LTCC-integrierbare Kondensatorwerkstoffe auf Basis von Bariumtitanat T2 - Sitzung des Arbeitskreises "Funktionskeramik" CY - Jena, Germany DA - 2012-10-17 PY - 2012 AN - OPUS4-26703 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -