TY - JOUR A1 - Musolff, André A1 - Quercetti, Thomas A1 - Müller, Karsten A1 - Droste, Bernhard A1 - Komann, Steffen T1 - Drop test program with half scale model CASTOR HAW/TB2 N2 - Federal Institute for Materials Research and Testing (BAM) is the competent authority for mechanical and thermal safety assessment of transport packages for spent fuel and high level waste in Germany. In context with package design approval of the new German high level waste cask CASTOR® HAW28M, BAM performed several drop tests with a half scale model of the CASTOR® HAW/TB2. The cask is manufactured by Gesellschaft für Nuklear Service mbH and was tested under accident transport conditions on the 200 tons BAM drop test facility at the BAM Test Site Technical Safety. For this comprehensive test program, the test specimen CASTOR® HAW/TB2 was instrumented at 21 measurement planes with altogether 23 piezo resistive accelerometers, five temperature sensors and 131 triaxial strain gauges in the container interior and exterior respectively. The strains of four representative lid bolts were recorded by four uniaxial strain gauges per each bolt. Helium leakage rate measurements were performed before and after each test in the above noted testing sequence. The paper presents some experimental results of the half scale CASTOR® HAW/TB2 prototype (14 500 kg) and measurement data logging. It illustrates the extensive instrumentation and analyses that are used by BAM for evaluating the cask performance to the mechanical tests required by regulations. Although some of the quantitative deceleration, velocity and strain values cannot be shown because of confidentially issues, they are provided qualitatively to illustrate the types of measurements and methodologies used at BAM. KW - IAEA drop testing KW - Half scale model KW - Experimental test PY - 2011 DO - https://doi.org/10.1179/1746510911Y.0000000013 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 22 IS - 3 SP - 154 EP - 160 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-25293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Komann, Steffen A1 - Droste, Bernhard A1 - Müller, Karsten A1 - Quercetti, Thomas T1 - Drop test program with a HLW cask model - performance, measurements and results N2 - BAM (Federal Institute for Material Research and Testing) is the competent authority for mechanical and thermal safety assessment of transport packages for spent fuel and high level waste (HLW) in Germany. In context with package design approval of the new German HLW cask CASTOR HAW28M, BAM performed several drop tests with a half-scale model of the CASTOR HAW/TB2. The test model was manufactured by GNS (Gesellschaft fur Nuklear Service mbH) and tested under accident transport conditions on the 200 tons BAM drop test facility at the BAM Test Site Technical Safety. For this comprehensive test program the test specimen CASTOR HAW/TB2 was instrumented at 21 measurement planes with altogether 23 piezo-resistive accelerometers, five temperature sensors and 131 tri-axial strain gauges in the container interior and exterior, respectively. The strains of four representative lid bolts were recorded by four uniaxial strain gauges per each bolt. Helium leakage rate measurements were performed before and after each test in the above noted testing sequence. The paper presents some experimental results of the half-scale CASTOR HAW/TB2 prototype (14,500 kg) and measurement data logging. T2 - 52nd INMM Annual meeting CY - Palm Desert, CA, USA DA - 17.07.2011 KW - Drop test results KW - Spent fuel transport cask KW - Impact limiter KW - Measurement methods KW - Drop test program PY - 2011 SP - 1 EP - 9 AN - OPUS4-24245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Müller, Karsten A1 - Neumann, Martin A1 - Kadji, Arsène Brice A1 - Droste, Bernhard T1 - Drop Results of the full-scale CONSTOR V/TC prototype T2 - PATRAM 2007 CY - Miami, FL, USA DA - 2007-10-21 PY - 2007 AN - OPUS4-16054 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Quercetti, Thomas A1 - Minack, Mathias T1 - Bauteilerprobung und -prüfung im geführten Fallprüfstand T2 - Tagung "Werkstoffprüfung 2007" CY - Neu-Ulm, Germany DA - 2007-11-29 PY - 2007 AN - OPUS4-16142 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Müller, Karsten A1 - Neumann, Martin A1 - Kadji, Arsène Brice A1 - Droste, Bernhard T1 - Drop Test Results of the Full-scale CONSTOR V/TC Prototype T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 PY - 2007 IS - Abstract #65 SP - 1 EP - 7 PB - Institute of Nuclear Materials Management AN - OPUS4-17838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gründer, Klaus-Peter A1 - Kadoke, Daniel A1 - Müller, Karsten A1 - Musolff, André T1 - Characterisation of shock absorber deformation by optical surface digitisation N2 - The performance of shock absorbers has been tested in specific regulatory drop tests onto an unyielding target at the BAM drop test facility. Optical surface digitisation methods have been used to measure, analyse and evaluate permanent deformations of shock absorbers more systematically. The measurement principle of the used fringe projection technique and its technical application to shock absorber investigations is explained in detail. Furthermore, examples of shock absorber testing results as well as final data visualisation are given in the present paper. KW - Approval assessment of packages KW - Shock absorber KW - Drop test KW - Optical deformation measurement KW - Fringe projection KW - Three-dimensional surface digitisation KW - Optische Digitalisierung KW - Streifenprojektion KW - Fotogrammetrie KW - 3D-Verformung KW - Behälterzulassung PY - 2008 DO - https://doi.org/10.1179/174651008X362566 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 19 IS - 3 SP - 155 EP - 159 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-18562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Quercetti, Thomas T1 - Characterisation of shock-absorbing components under impact loading T2 - DYMAT 2009, Royal Military Academy CY - Brussels, Belgium DA - 2009-09-07 PY - 2009 AN - OPUS4-18580 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gründer, Klaus-Peter A1 - Kadoke, Daniel A1 - Müller, Karsten A1 - Musolff, André T1 - Characterization of shock absorber deformation by optical surface digitization N2 - The performance of shock absorbers has been tested in specific regulatory drop tests onto an un-yielding target at the BAM drop test facility. Optical surface digitization methods have been used to measure, analyze and evaluate permanent deformations of shock absorbers more systemati-cally. The measurement principle of the fringe projection technique used and its technical appli-cation to shock absorber research is explained in detail in this paper. Furthermore, examples of shock absorber testing results as well as final data visualization are presented. T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - 3D Verformung KW - Optische Digitalisierung KW - Behälterzulassung KW - Streifenprojektion KW - Fotogrammetrie PY - 2007 IS - Paper 84 SP - 1 EP - 6 PB - Institute of Nuclear Materials Management AN - OPUS4-18692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Müller, Karsten A1 - Quercetti, Thomas A1 - Musolff, André T1 - Characterisation of shock-absorbing components under impact loading N2 - For validation of structural integrity under normal and hypothetical accident conditions during transport and storage of dangerous goods the Federal Institute for Materials Research and Testing (BAM) focuses its safety related scientific research on advanced mechanical safety assessment methods including simulation of high rate impact of model components and structures. An impact and crash test facility was recently developed for performing dynamic impact tests with component size specimen, or to crash specimens of impact limiter materials and structural components. The paper presents experimental techniques of BAM drop test machine and options of several measurement methods and advancements in order to characterize typical shock-absorbing materials under impact loading conditions. Instrumented drop weight tests are performed to complete materials data base and energy absorption of shock-absorbing materials as well as to implement materials and structural parameters into FEA of reference structures. T2 - 9th International conference on the mechanical and physical behaviour of materials under dynamic loading - DYMAT 2009 CY - Brussels, Belgium DA - 2009-09-07 PY - 2009 SN - 978-2-7598-0472-6 DO - https://doi.org/10.1051/dymat/2009081 VL - 1/2 SP - 569 EP - 574 PB - EDP Sciences AN - OPUS4-20242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Musolff, André T1 - Numerische Analyse der 1-m-Fallprüfung auf einen Stahldorn T2 - Jahrestagung Kerntechnik 2010 CY - Berlin, Deutschland DA - 2010-05-04 KW - IAEO KW - 1-m-Fallprüfung KW - Stahldorn KW - Numerische Analyse KW - Verifizierung PY - 2010 IS - Sektion 5 / 505 SP - 1 EP - 5 CY - Berlin AN - OPUS4-21292 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Droste, Bernhard A1 - Musolff, André A1 - Müller, Karsten A1 - Quercetti, Thomas T1 - Drop and fire testing of spent fuel and HLW transport casks at "BAM test site technical safety" - 10079 T2 - WM2010 - 36th Annual radioactive waste management symposium CY - Phoenix, Arizona, USA DA - 2010-03-07 KW - transport packages of radioactive materials KW - Safety KW - Mechanical tests KW - Thermal tests KW - Drop test facility KW - Fire test facilities KW - Numerical calculations PY - 2010 SN - 978-0-9828171-0-0 SP - 1 EP - 11 CY - Tempe, AZ, USA AN - OPUS4-21830 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Droste, Bernhard A1 - Quercetti, Thomas A1 - Müller, Karsten T1 - Durchführung experimenteller Fallprüfungen im Rahmen der mechanischen Bauartprüfung von Transportbehältern für radioaktive Stoffe T2 - Jahrestagung Kerntechnik 2010 CY - Berlin, Deutschland DA - 2010-05-04 PY - 2010 SP - 1 EP - 7 CY - Berlin AN - OPUS4-22770 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Quercetti, Thomas A1 - Müller, Karsten A1 - Droste, Bernhard A1 - Komann, Steffen T1 - Drop test program with the half-scale model CASTOR HAW/TB2 T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Spent fuel transport cask KW - Drop test KW - Impact limiter KW - Measurement procedure PY - 2010 SP - 1 EP - 8 AN - OPUS4-22771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Droste, Bernhard A1 - Quercetti, Thomas A1 - Müller, Karsten A1 - Komann, Steffen T1 - Drop Test Program with the Half-Scale Model CASTOR HAW/TB2 T2 - 16th International Symposium on the Packaging and Transport of Radioactive Materials PATRAM CY - London, England DA - 2010-10-03 PY - 2010 AN - OPUS4-22133 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Droste, Bernhard A1 - Musolff, André A1 - Müller, Karsten A1 - Quercetti, Thomas T1 - Drop and fire testing of spent fuel and HLW transport casks at 'BAM test site technical safety' N2 - BAM, as a competent German government institute for the mechanical and thermal testing of radioactive material transport and storage containers, operates unique drop and fire test facilities for experimental investigations on the open air BAM Test Site Technical Safety. To be able to perform even drop tests with full scale spent fuel or HAW casks (i.e. the German CASTOR cask designs), BAM constructed in 2004 a large drop test facility capable to handle 200 ton test objects, and to drop them onto a steel plate covered unyielding target with a mass of nearly 2600 ton. Drop test campaigns of the 181 ton GNS CONSTOR V/TC, the 129 ton MHI MSF-69BG and a 1:2 scale model of the GNS CASTOR HAW28M (CASTOR HAW/TB2) have been performed since then. The experimental BAM drop testing activities can be supported also by drop testing of smaller packages (up to 2 ton) in an in-house test facility and by dynamic, guided impact testing of package components and material specimen inside a new drop test machine. In May 2008, a new modern fire test facility was put into operation. The facility provides two test stands fired with liquid propane. Testing in every case has to be completed by computational investigations, where BAM operates appropriate finite element modelling on appropriate computer codes, e.g. ABAQUS, LS-DYNA, ANSYS and other analytical tools. KW - Package testing KW - Drop testing KW - Fire testing KW - Regulations PY - 2011 DO - https://doi.org/10.1179/1746510912Y.0000000002 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 22 IS - 4 SP - 200 EP - 205 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-26691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Musolff, André A1 - Müller, Karsten T1 - Instrumented measurements on radioactive waste disposal containers during experimental drop testing N2 - In context with disposal container safety assessment of containers for radioactive waste the German Federal Institute for Materials Research and Testing (BAM) performed numerous drop tests in the last years. The tests were accompanied by extensive and various measurement techniques especially by instrumented measurements with strain gages and accelerometers. The instrumentation of a specimen is an important tool to evaluate its mechanical behavior during impact. Test results as deceleration-time and strain-time functions constitute a main basis for the validation of assumptions in the safety analysis and for the evaluation of calculations based on finite-element methods. Strain gauges are useful to determine the time dependent magnitude of any deformation and the associated stresses. Accelerometers are widely used for the measuring of motion i.e. speed or the displacement of the rigid cask body, vibration and shock events. In addition high-speed video technique can be used to visualize and analyze the kinematical impact scenario by motion analysis. The paper describes some selected aspects on instrumented measurements and motion analysis in context with low level radioactive waste (LLW) container drop testing T2 - ICEM 2011 - 14th International Conference on environmental remediation and radioactive waste management CY - Reims, France DA - 25.09.2011 KW - Drop test KW - Radioactive KW - Disposal container KW - Instrumented measurements PY - 2011 DO - https://doi.org/10.1115/ICEM2011-59142 SP - 929 EP - 938 AN - OPUS4-27044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nakagami, M. A1 - Quercetti, Thomas A1 - Komatsuki, S. A1 - Fujisawa, K. A1 - Nishio, T. A1 - Musolff, André A1 - Müller, Karsten A1 - Droste, Bernhard T1 - Waste container drop tests onto a concrete target N2 - The paper presents technical details of the drop test performance as well as some experimental results of tests carried out with the Japanese 'Yoyushindo-disposal' waste container for intermediate depth disposal. The tests were accompanied by various metrology to collect data as basis for safety assessment. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Waste container KW - Drop test KW - Concrete target PY - 2010 SP - 1 EP - 8 (Paper 367) AN - OPUS4-27045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weber, Mike A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Musolff, André T1 - From experiment to appropriate finite element model-safety assessment for ductile cast iron casks demonstrated by means of IAEA puncture drop test N2 - In the approval procedure of transport packages for radioactive materials, the competent authority mechanical and thermal safety assessment is carried out in Germany by BAM Federal Institute for Materials Research and Testing. The combination of experimental investigations and numerical calculations in conjunction with materials and components testing is the basis of the safety assessment concept of the BAM. Among other mechanical test scenarios, a 1 metre drop test onto a steel bar has to be considered for the application of the hypothetical accident conditions to Type B packages according to IAEA regulations. Within the approval procedure for the new German package design of the HLW cask CASTOR® HAW 28M, designed by GNS Gesellschaft für Nuklear-Service Germany, a puncture drop test was performed with a half-scale model of the cask at -40°C. For independent assessment and to control the safety analysis presented by the applicant, BAM developed a complex finite element (FE) model for a dynamical ABAQUS/ExplicitTM analysis. This paper describes in detail the use of the FE method for modelling the puncture drop test within an actual assessment strategy. At first, investigations of the behaviour of the steel bar were carried out. Different friction coefficients and the material law of the bar were analysed by using a 'rigid-body' approximation for the cask body. In the next step, a more detailed FE model with a more realistic material definition for the cask body was developed. The validation of calculated strains was carried out by comparison with the results of the strain gauges located at the relevant points of the cask model. The influence of the FE meshing is described. Finally, the validated FE half-scale model was expanded to full-scale dimension. Scaling effects were analysed. The model was used for safety assessment of the package to be approved. KW - IAEA puncture drop test KW - Cylindrical cask KW - Explicit dynamics KW - Scaled model KW - Numerical analysis KW - Validation KW - Safety assessment PY - 2011 DO - https://doi.org/10.1179/1746510911Y.0000000010 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 22 IS - 3 SP - 148 EP - 153 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-25356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Quercetti, Thomas A1 - Müller, Karsten A1 - Droste, Bernhard A1 - Gründer, Klaus-Peter T1 - Experimental Testing of Impact Limiters for RAM Packages under Drop Test Conditions T2 - PATRAM 2013 - 17th International Symposium on the Packaging and Transportation of Radioactive Materials CY - San Francisco, CA, USA DA - 2013-08-18 PY - 2013 AN - OPUS4-29770 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Musolff, André A1 - Quercetti, Thomas A1 - Müller, Karsten A1 - Droste, Bernhard A1 - Gründer, Klaus-Peter T1 - Experimental Investigation of RAM Packages Impact Limiters T2 - Waste Management Conference 2014 (WM2014) CY - Phoenix, AZ, USA DA - 2014-03-02 PY - 2014 AN - OPUS4-30277 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -