TY - JOUR A1 - Prabhakara, Prathik A1 - Lay, Vera A1 - Mielentz, Frank A1 - Niederleithinger, Ernst A1 - Behrens, Matthias T1 - Enhancing the Performance of a Large Aperture Ultrasound System (LAUS): A Combined Approach of Simulation and Measurement for Transmitter–Receiver Optimization N2 - The Large Aperture Ultrasound System (LAUS) developed at BAM is known for its ability to penetrate thick objects, especially concrete structures commonly used in nuclear waste storage and other applications in civil engineering. Although the current system effectively penetrates up to ~9 m, further optimization is imperative to enhance the safety and integrity of disposal structures for radioactive or toxic waste. This study focuses on enhancing the system’s efficiency by optimizing the transducer spacing, ensuring that resolution is not compromised. An array of twelve horizontal shear wave transducers was used to find a balance between penetration depth and resolution. Systematic adjustments of the spacing between transmitter and receiver units were undertaken based on target depth ranges of known reflectors at depth ranges from 5 m to 10 m. The trade-offs between resolution and artifact generation were meticulously assessed. This comprehensive study employs a dual approach using both simulations and measurements to investigate the performance of transducer units spaced at 10 cm, 20 cm, 30 cm, and 40 cm. We found that for depths up to 5 m, a spacing of 10 cm for LAUS transducer units provided the best resolution as confirmed by both simulations and measurements. This optimal distance is particularly effective in achieving clear reflections and a satisfactory signal-to-noise ratio (SNR) in imaging scenarios with materials such as thick concrete structures. However, when targeting depths greater than 10 m, we recommend increasing the distance between the transducers to 20 cm. This increased spacing improves the SNR in comparison to other spacings, as seen in the simulation of a 10 m deep backwall. Our results emphasize the critical role of transducer spacing in achieving the desired SNR and resolution, especially in the context of depth imaging requirements for LAUS applications. In addition to the transducer spacing, different distances between individual sets of measurement positions were tested. Overall, keeping the minimal possible distance between measurement position offsets provides the best imaging results at greater depths. The proposed optimizations for the LAUS in this study are primarily relevant to applications on massive nuclear structures for nuclear waste management. This research highlights the need for better LAUS efficiency in applications such as sealing structures, laying the foundation for future technological advances in this field. KW - Engineered barrier system KW - Phased array technique KW - Ultrasonic testing KW - Non-destructive testing in civil engineering KW - Seismic migration PY - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-592426 VL - 24 IS - 1 SP - 1 EP - 23 PB - MDPI CY - Basel, Switzerland AN - OPUS4-59242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Oesch, T. A1 - Mielentz, Frank A1 - Meinel, Dietmar A1 - Spyridis, P. T1 - Non-Destructive Multi-Method Assessment of Steel Fiber Orientation in Concrete N2 - Integration of fiber reinforcement in high-performance cementitious materials has become widely applied in many fields of construction. One of the most investigated advantages of steel Fiber reinforced concrete (SFRC) is the deceleration of crack growth and hence its improved sustainability. Additional benefits are associated with its structural properties, as fibers can significantly increase the ductility and the tensile strength of concrete. In some applications it is even possible to entirely replace the conventional reinforcement, leading to significant logistical and environmental benefits. Fiber reinforcement can, however, have critical disadvantages and even hinder the Performance of concrete, since it can induce an anisotropic material behavior of the mixture if the fibers are not appropriately oriented. For a safe use of SFRC in the future, reliable non-destructive testing (NDT) methods need to be identified to assess the fibers’ orientation in hardened concrete. In this study, ultrasonic material testing, electrical impedance testing, and X-ray computed tomography have been investigated for this purpose using specially produced samples with biased or random Fiber orientations. We demonstrate the capabilities of each of these NDT techniques for fiber orientation measurements and draw conclusions based on these results about the most promising areas for future research and development. KW - Spectral induced polarization KW - Steel fiber reiniforced concrete KW - Fiber orientation KW - Non-destructive testing KW - Micro-computed tomography KW - Ultrasound PY - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-543520 VL - 12 IS - 2 SP - 1 EP - 14 PB - MDPI CY - Basel Switzerland AN - OPUS4-54352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prabhakara, Prathik A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Behrens, Matthias A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Validation of novel ultrasonic phased array borehole probe by using simulation and measurement N2 - Low-frequency ultrasonic testing is a well-established non-destructive testing (NDT) method in civil engineering for material characterization and the localization of cracks, reinforcing bars and delamination. A novel ultrasonic borehole probe is developed for in situ quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The aim is to examine the sealing structures made of salt concrete for any possible cracks and delamination and to localize built-in components. A prototype has been developed using 12 individual horizontal dry point contact (DPC) shear wave transducers separated by equidistant transmitter/receiver arrays. The probe is equipped with a commercially available portable ultrasonic flaw detector used in the NDT civil engineering industry. To increase the sound pressure generated, the number of transducers in the novel probe is increased to 32 transducers. In addition, the timed excitation of each transducer directs a focused beam of sound to a specific angle and distance based on the previously calculated delay time. This narrows the sensitivity of test volume and improves the signal-to-noise ratio of the received signals. In this paper, the newly designed phased array borehole probe is validated by beam computation in the CIVA software and experimental investigations on a half-cylindrical test specimen to investigate the directional characteristics. In combination with geophysical reconstruction methods, it is expected that an optimised radiation pattern of the probe will improve the signal quality and thus increase the reliability of the imaging results. This is an important consideration for the construction of safe sealing structures for the safe disposal of radioactive or toxic waste. KW - Ultrasound KW - Phased array KW - Concrete KW - Borehole PY - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-565722 SN - 1424-8220 VL - 22 IS - 24 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-56572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Effner, Ute A1 - Mielentz, Frank A1 - Niederleithinger, Ernst A1 - Friedrich, C. A1 - Mauke, R. A1 - Mayer, K. T1 - Prüfung von Abdichtbauwerken für Endlager auf Risse – eine Herausforderung N2 - Im Jahr 2011 hat der Bundestag in Deutschland den Ausstieg aus der Kernenergie beschlossen. Der angefallene Abfall wird mehr als hunderttausend Jahre eine derartig hohe Aktivität besitzen, dass er eine erhebliche Gefahr für nachfolgende Generationen darstellen kann. Dieser radioaktive Abfall soll in tiefen geologischen Formationen (z.B. Salz, Ton oder Kristallin) sicher endgelagert werden. Die Endlager werden mittels sogenannter geotechnischer Abdichtbauwerke (Schachtbzw. Streckenverschlüsse) verschlossen, wofür u.a. Zement- oder Sorel-basierte Baustoffe (Betone) in Frage kommen. Die Beschreibung des Dichtvermögens dieser Bauwerke ist unabdingbar. In der Forschungsphase werden verschiedene Werkstoffe untersucht und Methoden für die zerstörungsfreie Untersuchung der Bauwerke als Mittel der Qualitätsprüfung entwickelt. Hierbei ist der Nachweis der Rissfreiheit bzw. die Detektion möglicher Risse ein vorrangiges Thema. In den letzten Jahren konnten bereits umfangreiche Erfahrungen mit der Untersuchung von in-situ-Versuchsobjekten in Realmaßstab gesammelt werden. Die Messungen wurden im Endlager für radioaktive Abfälle Morsleben am in-situ-Versuch “Abdichtbauwerk im Steinsalz” und in der Grube Teutschenthal am Großversuch GV2 durchgeführt. Es ist gelungen mit einem neu entwickelten Ultraschall-Messsystem Eindringtiefen bis ca. 9,0 m zu realisieren. Die Messungen mit dem Large Aperture Ultrasonic System in Kombination mit der Rekonstruktion-Methode Synthetic Aperture Focusing Technique zeigen, dass die zerstörungsfreie Prüfung von Abdichtbauwerken möglich und die Nutzung des Messsystems zur Qualitätssicherung bei der Erstellung der Verschlussbauwerke vielversprechend ist. N2 - In 2011, the German Bundestag decided to phase out nuclear energy. The resulting waste will remain highly radioactive for many hundreds of thousands of years and represents a considerable danger for future generations. This radioactive waste is to be safely disposed of in deep geological formations (e.g. salt, clay or crystalline). The repositories will be sealed by means of engineered barrier systems. The impermeability of these structures is indispensable. In the current research phase, various materials are being investigated and methods for monitoring the structures are being developed. In this context, the investigation of cracks is a priority topic. In recent years, BAM has gained extensive experience in the investigation of in-situ test objects in full scale. The measurements were performed in the Morsleben repository for radioactive waste at the test structure for the in-situ experiment "Sealing structure in rock salt" and in the Teutschenthal mine at the large-scale GV2 test structure. With a newly developed ultrasonic measuring system it has been possible to achieve penetration depths of up to approx. 9.0 m. Measurements with the Large Aperture Ultrasonic System in combination with the Synthetic Aperture Focusing Technique reconstruction method show that the non-destructive testing of sealing structures is possible and the use of the measuring system for quality assurance in the construction of sealing structures is promising. KW - Abdichtbauwerk / Verschlussbauwerk KW - Zerstörungsfreie Prüfung KW - Large Aperture Ultrasonic System KW - Synthetic Aperture Focusing Technique KW - Ultraschall-Echo-Verfahren PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-520298 SN - 1521-4052 VL - 52 IS - 1 SP - 19 EP - 31 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-52029 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Niederleithinger, Ernst A1 - Gardner, S. A1 - Kind, Thomas A1 - Kaiser, R. A1 - Grunwald, Marcel A1 - Yang, G. A1 - Redmer, Bernhard A1 - Waske, Anja A1 - Mielentz, Frank A1 - Effner, Ute A1 - Köpp, Christian A1 - Clarkson, A. A1 - Thompson, F. A1 - Ryan, M. A1 - Mahon, D. T1 - Muon Tomography of the Interior of a Reinforced Concrete Block: First Experimental Proof of Concept N2 - Quality assurance and condition assessment of concrete structures is an important topic world-wide due to the aging infrastructure and increasing traffic demands. Common topics include, but are not limited to, localisation of rebar or tendon ducts, geometrical irregularities, cracks, voids, honeycombing or other flaws. Non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features. Until the 1980s X-ray transmission was used in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Muon tomography has received much attention recently. Novel detectors for cosmic muons and tomographic imaging algorithms have opened up new fields of application, such as the investigation of freight containers. Muon imaging also has the potential to fill some of the gaps currently existing in concrete NDT. As a first step towards practical use and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results are at least of similar quality compared to ultrasonic and radar imaging, potentially even better. The data acquisition takes more time and signals contain more noise, but the images allowed to detect the same important features that are visible in conventional high energy X-ray tomography. In our experiment, we have shown that muon imaging has potential for concrete inspection. The next steps include the development of mobile detectors and optimising acquisition and imaging parameters. KW - Concrete KW - Muon KW - Radar KW - Ultrasound KW - X-ray PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-529974 VL - 40 IS - 3 SP - 1 EP - 14 PB - Springer Nature AN - OPUS4-52997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feller, Viktor A1 - Mielentz, Frank A1 - Klewe, T. A1 - Orglmeister, R. T1 - Codierte Sendesignale für die Ultraschallprüfung von Betonbauteilen T1 - Coded transmission in ultrasonic testing of concrete components N2 - Es wurden Untersuchungen hinsichtlich der Eignung und der praktischen Relevanz von codierten Sendesignalen als Anregungsimpulse für die Ultraschallprüfung von Betonbauteilen durchgeführt. Anhand von synthetischen Daten werden die theoretischen Vorteile der codierten Impulssequenzen gezeigt. Im Anschluss werden Barker- und Golay-codierte Sendesignale an einer Betonstufenplatte mit einem Größtkorn von 16 mm getestet. Es zeigt sich das große Potenzial dieses Verfahrens, insbesondere bei Verwendung von Golay-Sequenzen als Anregung für die Ultraschallprüfköpfe. Es ergibt sich ein deutlich verbessertes Signal-Stör-Verhältnis im Vergleich zu den herkömmlichen bipolaren Rechteckimpulsen. KW - Ultraschall KW - Codierte Sendesignale KW - Korrelationsanalyse KW - Bauwesen PY - 2017 U6 - https://doi.org/10.1515/teme-2016-0026 SN - 2196-7113 SN - 0171-8096 VL - 84 IS - 4 SP - 234 EP - 240 PB - Oldenbourg Verlag CY - München AN - OPUS4-38934 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mielentz, Frank A1 - Feller, Viktor A1 - Krause, Martin A1 - Orglmeister, R. T1 - Ultraschallprüfung von Betonbauteilen - laufzeitgesteuerte Gruppenstrahler mit Punktkontaktprüfköpfen N2 - In den letzten Jahren werden vermehrt trocken ankoppelbare Ultraschall-Punktkontaktprüfköpfe erfolgreich für Prüfaufgaben im Bauwesen angewendet. Oft werden mehrere Punktkontaktprüfköpfe in einem Gehäuse zu einer Strahlergruppe kombiniert, um die Schallbündelung zu verbessern oder um einzelne Prüfköpfe nacheinander als Sender und Empfänger zu betreiben und die Messsignale nach der Messung einer SAFT-Auswertung zuzuführen. Alternativ können die einzelnen Prüfköpfe einer solchen Gruppe laufzeitgesteuert angeregt und dadurch schon während der Messung das Prüfkopfschallfeld beeinflusst werden. Für diese Technik sind die Bezeichnungen laufzeitgesteuerte Ultraschall-Gruppenstrahler oder 'Phased Array' gebräuchlich. Mit den präsentierten Untersuchungen sollen die Anwendungsmöglichkeiten der Gruppenstrahlertechnik im Niederfrequenzbereich durch den Einsatz von Punktkontaktprüfköpfen verbessert werden. Dazu werden verschiedene Wellenarten eingesetzt und der Einfluss der Anordnung der Strahlerelemente im Array untersucht. KW - Ultra sonic testing KW - Concrete KW - Phased array KW - Point contact probes KW - Beton KW - Ultraschallprüfung KW - Laufzeitgesteuerte Gruppenstrahler KW - Punktkontaktprüfköpfe PY - 2015 UR - http://www.hanser-elibrary.com/doi/pdf/10.3139/120.110723 SN - 0025-5300 VL - 57 IS - 4 SP - 329 EP - 336 PB - Hanser CY - München AN - OPUS4-33064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feller, Viktor A1 - Orglmeister, R. A1 - Mielentz, Frank T1 - Entmischung von Quellsignalen aus mehrkanaligen Ultraschallmessungen an Beton N2 - Dieser Beitrag stellt die aktuellen Fortschritte der Ultraschallprüfung von Betonbauteilen basierend auf dem ICA-Verfahren vor. Das eingesetzte Verfahren wird bereits erfolgreich in anderen Bereichen der Ultraschallprüfung angewendet. Das große Potential dieser Methode liegt in der Möglichkeit, die sich überlagernden Reflexionen der Ultraschallsignale durch nur wenige Messungen in Echtzeit voneinander zu trennen und durch einfache Triangulation zu lokalisieren. Es wurden Experimente hinsichtlich der Eignung und praktischer Relevanz des JADE-Algorithmus durchgeführt. Die Untersuchungen erfolgten sowohl an Polyamid als auch an Betontestkörpern. Die Leistungsfähigkeit des JADE-Algorithmus bezüglich der Quellsignaltrennung wird anhand von mehrkanaligen Ultraschallmessungen gezeigt. Die extrahierten Komponenten enthalten Signalanteile, die mit den entsprechenden Echosignalen in der Messung korrelieren. Zukünftig wird das untersuchte Verfahren mit der Gruppenstrahlertechnik und einem geeigneten Sende-Empfangskonzept kombiniert, um so die Aussagesicherheit der zerstörungsfreien Untersuchungen zu erhöhen. KW - Blinde Quellentrennung KW - Unabhängigkeitsanalyse KW - JADE-Algorithmus KW - Ultraschall KW - Blind source separation (BSS) KW - Independent component analysis (ICA) KW - JADE algorithm KW - Ultrasound PY - 2015 U6 - https://doi.org/10.1515/teme-2014-0045 SN - 0340-837X SN - 0178-2312 SN - 0171-8096 VL - 82 IS - 9 SP - 432 EP - 439 PB - Oldenbourg CY - München AN - OPUS4-34331 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Niederleithinger, Ernst A1 - Wolf, Julia A1 - Mielentz, Frank A1 - Wiggenhauser, Herbert A1 - Pirskawetz, Stephan T1 - Embedded ultrasonic transducers for active and passive concrete monitoring N2 - Recently developed new transducers for ultrasonic transmission, which can be embedded right into concrete, are now used for non-destructive permanent monitoring of concrete. They can be installed during construction or thereafter. Large volumes of concrete can be monitored for changes of material properties by a limited number of transducers. The transducer design, the main properties as well as installation procedures are presented. It is shown that compressional waves with a central frequency of 62 kHz are mainly generated around the transducer's axis. The transducer can be used as a transmitter or receiver. Application examples demonstrate that the transducers can be used to monitor concrete conditions parameters (stress, temperature, …) as well as damages in an early state or the detection of acoustic events (e.g., crack opening). Besides application in civil engineering our setups can also be used for model studies in geosciences. KW - Ultrasound KW - Transmission KW - Concrete KW - Damages KW - Cracks KW - Stress KW - Monitoring KW - Acoustic emission KW - Transducers KW - Coda wave interferometry PY - 2015 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-345632 SN - 1424-8220 VL - 15 IS - 5 SP - 9756 EP - 9772 PB - MDPI CY - Basel AN - OPUS4-34563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolf, Julia A1 - Niederleithinger, Ernst A1 - Mielentz, Frank A1 - Grothe, Sven A1 - Wiggenhauser, Herbert T1 - Überwachung von Betonkonstruktionen mit eingebetteten Ultraschallsensoren N2 - Die immer komplexere Konstruktionsweise von Neubauten einerseits und die alternde Infrastruktur andererseits erfordern in manchen Fällen eine dauerhafte Überwachung, um besondere Einwirkungen und gegebenenfalls Schädigungen rechtzeitig und genau zu erkennen. Hierfür ist eine Vielzahl von Methoden und Sensoren verfügbar. Das Portfolio weist aber insbesondere bei der Detektion langsamer, räumlich begrenzter Veränderungen Lücken auf. Hierfür sind bisher sehr aufwändige Untersuchungen oder Installationen notwendig. In der vorliegenden Arbeit werden Sensoren und zugehörige Auswertemethoden für die Ultraschalltransmission vorgestellt, die sich für die zerstörungsfreie, dauerhafte Überwachung von Beton eignen. Direkt oder nachträglich in Betonkonstruktionen eingebaut, ermöglichen sie eine nicht nur lokale, sondern größere Raumbereiche umfassende Dauerüberwachung von Änderungen der Materialeigenschaften. Das Prinzip der Ultraschalltransmission und die verschiedenen Einflussparameter werden vorgestellt. Zu letzteren gehören neben der Belastung und Schädigung auch Umweltparameter wie Temperatur und Feuchte. Verschiedene Methoden zur Datenanalyse, wie z. B. die Codawelleninterferometrie, ermöglichen eine Detektion kleinster Veränderungen. Die in den Beton einzubettenden Ultraschallsensoren werden vorgestellt und ihr Einbau und Betrieb beschrieben. Als Beispiele für Anwendungen werden Frost-Tauwechsel-Experimente im Labor, die Detektion von lokalen Lasten im Technikumsmaßstab und der Einsatz an realen Brücken diskutiert. Die Sensoren sind zum Teil bereits seit mehreren Jahren in Probeobjekte eingebettet und liefern zuverlässig wertvolle Daten.------------------------------------------------------------------------------------------------------------------------------------------------------------- Monitoring of concrete constructions by embedded ultrasonic sensors: Challenging new constructions and the ageing infrastructure are increasing the demand for permanent monitoring of loads and damages. Various methods and sensors are used for this purpose. But the technologies available today have difficulties in detecting slowly progressing locally confined damages. Extensive investigations or instrumentations are required so far for this purpose. In this study we present new sensors and data processing methods for ultrasonic transmission, which can be used for non-destructive permanent monitoring of concrete. They can be mounted during construction or thereafter. Larger volumes can be monitored by a limited number of sensors for changes of material properties. The principles of ultrasonic transmission and influencing factors are presented. This latter include load, damages as well as environmental parameters as temperature or moisture. Various methods for data processing, e. g. coda wave interferometry are introduced. They allow the detection of very small changes in the medium. The embedded sensors are shown including mounting and operation. Application examples so far include small scale laboratory freeze-thaw experiments, localizing loads in larger concrete models and monitoring load effects on real structures. Some sensors are operating already for several years. KW - Beton KW - Ultraschall KW - Transmission KW - Monitoring KW - Codawelleninterferometrie KW - Frost-Tauwechsel KW - Ultraschallsensoren, eingebettete KW - Lastconcrete KW - Ultrasound KW - Coda wave interferometry KW - Embedded sensors KW - Freeze-thaw KW - Load KW - Neue Verfahren/Versuchstechnik KW - New Processes/Experimental Techniques PY - 2014 U6 - https://doi.org/10.1002/bate.201400073 SN - 0932-8351 SN - 1437-0999 SN - 0005-6820 SN - 0341-1052 SN - 0932-6359 VL - 91 IS - 11 SP - 783 EP - 796 PB - Ernst & Sohn CY - Berlin AN - OPUS4-32077 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -