TY - JOUR A1 - Kranzmann, Axel A1 - Neddemeyer, Torsten A1 - Ruhl, Aki Sebastian A1 - Hünert, Daniela A1 - Bettge, Dirk A1 - Oder, Gabriele A1 - Saliwan Neumann, Romeo T1 - The challenge in understanding the corrosion mechanisms under oxyfuel combustion conditions N2 - Basic research on the corrosive effect of flue gases has been performed at the BAM Federal Institute for Materials Research and Testing (Germany). Conditions at both high and low temperatures were simulated in specially designed experiments. Carburization occured in flue gases with high CO2 content and temperatures higher than 500 °C. In SO2 containing flue gases sulphur was detected in the oxide scale. At lower temperatures no corrosion was observed when gases with low humidity were investigated. Humidity higher than 1500 ppm was corrosive and all steels with Cr contents lower than 12% revealed corroded surfaces. At low temperatures below 10 °C a mixture of sulphuric and nitric acid condensed on metal surfaces. Acid condensation caused severe corrosion. Humidity, CO2, O2, and SO2 contents are the important factors determining corrosion. Below 300 °C acid condensation is the primary reason for corrosion. Low humidity and low temperatures are conditions which can be expected in the CO2 separation and treatment process. This work includes major conditions of the flue gas and CO2 stream in CCS plants and CCS technology. KW - Coal KW - Oxyfuel power plant KW - Corrosion KW - Carburization KW - Sulphur KW - Sulphuric acid PY - 2011 U6 - https://doi.org/10.1016/j.ijggc.2011.05.029 SN - 1750-5836 VL - 5 IS - Supplement 1 SP - S168 EP - S178 PB - Elsevier CY - New York, NY [u.a.] AN - OPUS4-24705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schulz, Wencke A1 - Nofz, Marianne A1 - Feigl, Michael A1 - Dörfel, Ilona A1 - Saliwan Neumann, Romeo A1 - Kranzmann, Axel T1 - Corrosion of uncoated and alumina coated steel X20CrMoV12-1 in H2O-CO2-O2 and air at 600 °C N2 - Future coal power plants will in case of oxyfuel combustion be operated with altered atmospheres. Hence, corrosion attack might become more severe and steels have to be protected. An alumina-sol was used to coat X20CrMoV12-1 (X20) with alumina to test the protection. Testing was performed at 600 °C in flowing H2O–CO2–O2 and static laboratory air for 1000 h. Oxidation under air is minor compared to exposure in oxyfuel atmosphere. In both cases a multilayered oxide (hematite, magnetite, spinel) was formed on uncoated steels. Carburization appeared on uncoated X20 in H2O–CO2–O2. The coating demonstrates a high protection. KW - A. Steel KW - B. SEM KW - B. STEM KW - C. Carburization KW - C. High temperature corrosion KW - C. Oxide coatings PY - 2013 U6 - https://doi.org/10.1016/j.corsci.2012.10.031 SN - 0010-938X VL - 68 SP - 44 EP - 50 PB - Elsevier Ltd. CY - Orlando, Fla. AN - OPUS4-27636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hünert, Daniela A1 - Schulz, Wencke A1 - Nitschke, Heike A1 - Saliwan Neumann, Romeo A1 - Oder, Gabriele A1 - Kranzmann, Axel T1 - Corrosion behaviour of ferritic and martensitic power plant steels under conditions of dual atmospheres N2 - The most efficient construction materials for boiler water walls and superheaters in steam power plants are ferritic and martensitic steels. In practical operation tubes are simultaneously exposed to combustion gas and air/steam on their opposite surfaces. The corrosion behaviour of ferritic-martensitic steels under such dual atmospheres is nondistinctive and has therefore been investigated in a special designed test equipment between 500 and 620°C. The power plant conditions were simulated wi th a flowing and pressurised (80 bar) combustion gas on the inner side of the tube which mainly consists of H2O and/or CO2. On the outer side, the tube material was exposed to air. It was discovered that under similar temperatures the oxides formed on the air side under dual atmosphere conditions were significantly different to the oxide scales formed when the alloy was exposed to air only. It is assumed that the anomalous corrosion behaviour during the dual atmosphere exposure is due to the hydrogen transport through the bulk alloy from the combustion gas side to the air side. T2 - NACE International corrosion conference 2009 CY - Atlanta, Georgia, USA DA - 2009-03-22 KW - High temperature corrosion KW - Dual atmosphere KW - Corrosive gases KW - Mild steels KW - 9-12% Cr-steels KW - Hydrogen transport PY - 2009 SP - 1 EP - 10 (Paper 09263) AN - OPUS4-22335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Davydenko, L. A1 - Nazarchuk, M. A1 - Nasiedkin, D. A1 - Plyuto, Y. A1 - Mosquera Feijoo, Maria A1 - Nofz, Marianne A1 - Sojref, Regine A1 - Dörfel, Ilona A1 - Saliwan Neumann, Romeo A1 - Kranzmann, Axel A1 - Pérez, F.J. T1 - Anticorrosion hybrid AlPO4/Al2O3 coatings on the surface of P92 steel for oxy-fuel power plant application T2 - XtremeCOAT 2014 - Surface engineering for functional applications under extreme conditions CY - Madrid, Spain DA - 2014-10-20 KW - Corrosion protection KW - Hybrid coatings KW - Boehmite KW - AlPO4 PY - 2014 SP - P 5, 1 EP - 2 AN - OPUS4-31453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke A1 - Feigl, Michael A1 - Dörfel, Ilona A1 - Saliwan Neumann, Romeo A1 - Nofz, Marianne A1 - Kranzmann, Axel T1 - Alumina coatings against carburization and oxidation under oxyfuel conditions T2 - 1st International conference on materials for energy CY - Karlsruhe, Germany DA - 2010-07-04 PY - 2010 SN - 978-3-89746-117-8 SP - 1012 AN - OPUS4-24179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke A1 - Hünert, Daniela A1 - Nitschke, Heike A1 - Saliwan Neumann, Romeo A1 - Kranzmann, Axel T1 - Comparison of the corrosion behaviour of 9-12 % Cr steels in H2O, H2O-CO2 and H2O-CO2-O2 T2 - NACE International corrosion conference 2009 CY - Atlanta, Georgia, USA DA - 2009-03-22 KW - 9-12%Cr-steels KW - Steam KW - CO2 KW - O2 KW - High-temperature corrosion KW - Evaporation of chromium PY - 2009 SP - 1 EP - 10 (Paper No. 09264) AN - OPUS4-19464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chandra, Kamlesh A1 - Kranzmann, Axel A1 - Saliwan Neumann, Romeo A1 - Rizzo, F. T1 - Comparative study on high temperature oxidation of T92 steel in dry and wet oxyfuel environments N2 - Fireside oxidation of T92 steel was studied after exposure times up to 1000 h in the temperature range of 580–650 °C in simulated dry (CO2–27 % N2–2 % O2–1 % SO2) and wet (CO2–20 % H2O–7 % N2–2 % O2–1 % SO2) oxyfuel environments. Water vapour addition to the oxyfuel gas substantially increased the oxidation rate. The oxide scales developed under wet environment contained more defects, resulting in higher access of oxidants to the substrate material and enhanced oxidation. In addition, the oxide scales had lower chromium enrichment in the inner layer as compared to that in the dry condition. The oxide scales consisted of hematite and magnetite in the outer layer and a mixture of (Fe, Cr)-spinel, sulphides and wustite in the inner layer. The sulphur distribution differed between the oxide scales developed in dry and wet oxyfuel environments. Sulphur was mainly concentrated in the inner layer and at the oxide/alloy interface. In contrast to the wet oxyfuel gas, very high sulphur concentration was measured in the inner oxide scale formed in the dry oxyfuel gas. Additionally, Fe-sulphide was formed at the interface of inner and outer oxide layer in the wet condition. KW - Oxyfuel environment KW - Oxidation KW - High temperature corrosion KW - Water vapour KW - Sulphur PY - 2015 U6 - https://doi.org/10.1007/s11085-015-9565-0 SN - 0030-770X SN - 1573-4889 VL - 84 IS - 3-4 SP - 463 EP - 490 PB - Springer CY - New York, NY AN - OPUS4-34585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chandra, Kamlesh A1 - Kranzmann, Axel A1 - Saliwan Neumann, Romeo A1 - Oder, Gabriele A1 - Rizzo, F. T1 - High temperature oxidation behavior of 9-12 % Cr ferritic/martensitic steels in a simulated dry oxyfuel environment N2 - The materials in oxyfuel power plant will be subjected to CO2– and SO2–rich gases on the fireside. The oxidation behaviour of two 9–12 % Cr steels T92 and VM12 was studied under dry oxyfuel environment in the temperature range of 580–650 °C for up to 1,000 h. The oxide structure and morphology were analyzed using various experimental techniques. A complex temperature dependence of oxidation rate is observed for both T92 and VM12 whereby the oxidation rate decreased with increasing temperature. This is attributed to increased Cr-enrichment in the inner scale with increasing temperature. T92 and VM12 alloys are also susceptible to carburization in an oxyfuel environment. KW - Oxyfuel environment KW - Ferritic/martensitic steel KW - Oxidation KW - High temperature corrosion KW - Carburization KW - Steel KW - EPMA KW - SEM PY - 2015 U6 - https://doi.org/10.1007/s11085-014-9521-4 SN - 0030-770X SN - 1573-4889 VL - 83 IS - 3-4 SP - 291 EP - 316 PB - Springer CY - New York, NY AN - OPUS4-32737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mosquera Feijoo, Maria A1 - Oder, Gabriele A1 - Saliwan Neumann, Romeo A1 - Buchheim, Michaela A1 - Kranzmann, Axel A1 - Olbricht, Jürgen T1 - Impact of Sample Geometry and Surface Finish on VM12‑SHC Ferritic–Martensitic Steel Under Cyclic Steam Atmosphere Operating Conditions N2 - The steam side oxidation of ferritic–martensitic VM12-SHC steel was investigated under thermo-cyclic conditions in water steam at 620/320 °C and 30 bar with a focus on assessing the influence of pre-oxidation time, specimen geometry and surface finish. The specimens were pre-oxidized under isothermal conditions in water steam at 620 °C and 30 bar for 500 h or 1500 h. After pre-oxidation treatment, all specimens were subjected up to 258 thermal cycles. Three different geometries—rectangular coupons, U-shaped ring segments and ring samples—were investigated to evaluate the influence of open/closed shape, and flat/curved surface on corrosion rate. At the same time, two types of surface finish were considered: “as received” and “ground.” The formation of a protective scale by pre-oxidation was investigated. EBSD and ESMA analyses revealed that the Cr-content of the alloy appeared to be insufficient for obtaining a protective oxide scale under studied conditions, at the same time the anayses confirmed that initial oxidation depends on presence of minor alloying elements as Si and Mn, strong oxide formers which can alter the kinetics and morphology of the corrosion reaction. Moreover, rectangular coupons with small wall thickness and flat surface exhibited the highest corrosion rate, while “ground” curved samples showed only local oxidation. This indicates that for same pre-oxidation time, oxidation kinetics is controlled by curvature. KW - Cyclic steam oxidation KW - 12%Cr steel KW - Specimen geometry KW - Surface treatments PY - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-551808 SN - 0030-770X SP - 1 EP - 18 PB - Springer AN - OPUS4-55180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blank, Robin A1 - Nitschke, Heike A1 - Saliwan Neumann, Romeo A1 - Kranzmann, Axel T1 - Materialographic Preparation of Salt N2 - Molten salt containing systems gain in importance for sustainable energy use and production. For research and development, interactions of molten salts with potential container materials are of major interest. This article introduces preparation procedures to display an intact metal and salt microstructure and their interface using light optical microscopy and scanning electron microscopy. The exemplary material combination is the ternary salt mixture NaCl-KCl-MgCl2 and the low alloyed steel 1.4901 (T92) with a maximum service temperature of 550 °C. These are potential elements/materials for use in latent heat thermal energy storages. KW - Molten salt KW - Corrosion KW - Steel KW - Aging KW - Dry preparation PY - 2021 U6 - https://doi.org/10.1515/pm-2022-0058 VL - 59 IS - 10 SP - 628 EP - 640 PB - De Gruyter AN - OPUS4-56048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -