TY - JOUR A1 - Höhne, Christian A1 - Kolkoori, Sanjeevareddy A1 - Rahman, Mehbub-Ur A1 - Boehm, Rainer A1 - Prager, Jens T1 - SAFT imaging of transverse cracks in austenitic and dissimilar welds N2 - Up to now there is no sufficient technique to detect transverse cracks in austenitic and dissimilar welds which recently are of increasing interest in the integrity surveillance of nuclear power plants as well as in quality control of longitudinally welded pipes. Weld inspection by interpretation of single A-scans will lead to erroneous results due to effects caused by anisotropy and in worst case might leave flaws undetected. Therefore, imaging techniques such as the synthetic aperture focusing technique (SAFT) should be used. If the SAFT algorithm is applied on data taken from austenitic welds, the inhomogeneous, anisotropic structure of these welds has to be taken into account in order to properly attribute amplitudes measured in A-scans to the corresponding coordinates in the region of interest. While this has been investigated in the past, all attempts so far were limited to the imaging of longitudinal cracks which requires a less complicated setup than the imaging of transverse cracks. In this paper we give an outline of our attempts to reconstruct images of transverse cracks in different welds. For this purpose a SAFT program based on ray tracing and a layered structure weld model derived from an empirical model of grain orientations in welds are used. The results of the image reconstruction on experimental data are shown and compared to images obtained by assuming an isotropic homogeneous model. Root reflection and crack tip echo are clearly visible which allows an estimation of size and position of the crack with good accuracy. KW - SAFT KW - Austenitic welds KW - Dissimilar welds KW - Transverse cracks KW - Ray tracing PY - 2013 U6 - https://doi.org/10.1007/s10921-012-0159-3 SN - 0195-9298 SN - 1573-4862 VL - 32 IS - 1 SP - 51 EP - 66 PB - Plenum Press CY - New York, NY AN - OPUS4-27754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolkoori, Sanjeevareddy A1 - Shokouhi, Parisa A1 - Höhne, Christian A1 - Rahman, Mehbub-Ur A1 - Kreutzbruck, Marc A1 - Prager, Jens T1 - A comparative study of ray tracing and CIVA simulation for ultrasonic examination of anisotropic inhomogeneous austenitic welds N2 - Ultrasonic examination of anisotropic inhomogeneous austenitic welds is challenging, because of the columnar grain structure of the weld leads to beam skewing and splitting. Modeling tools play an important role in understanding the ultrasound field propagation and optimization of experimental parameters during the ultrasonic testing of austenitic welds as well as the interpretation of the test results. In this contribution, an efficient theoretical model based on the ray tracing concepts is developed to calculate the ultrasonic fields in inhomogeneous austenitic welds quantitatively. The developed model determines the ultrasound fields by taking into account the directivity of the ray source, the inhomogenity of the weld as well as ray transmission coefficients. Directivity of the ray source in columnar grained austenitic materials (including layback orientation) is obtained in three dimensions based on Lamb's reciprocity theorem. Ray energy reflection and transmission coefficients at an interface between two general columnar grained austenitic materials are calculated in three dimensions. The ray tracing model predictions on inhomogeneous austenitic weld material are compared against those from CIVA, a commercial non-destructive modeling and simulation tool. The ultrasonic modeling tools in CIVA are based on semi-analytical solutions. For beam propagation simulation, a so-called 'pencil method' is used, which involves modeling the probe as a set of individual source points, each radiating 'a bundle' of diverging rays into the medium and integrating those elementary contributions. Inhomogenity in the weld region is approximated by mapping the grain orientations on weld macrograph. Simulation results for ultrasonic field profiles for an austenitic weld are shown to be in good agreement with the corresponding experimental results. T2 - 39th Annual review of progress in quantitative nondestructive evaluation CY - Denver, Colorado, USA DA - 15.07.2012 KW - Crystal microstructure KW - Ray tracing KW - Ultrasonic materials testing KW - Ultrasonic propagation KW - Ultrasonic reflection KW - Ultrasonic transmission KW - Welds PY - 2013 SN - 978-0-7354-1129-6 U6 - https://doi.org/10.1063/1.4789158 SN - 0094-243X SN - 1551-7616 N1 - Serientitel: AIP conference proceedings – Series title: AIP conference proceedings VL - 1511 SP - 1043 EP - 1050 PB - AIP Publishing AN - OPUS4-27736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolkoori, Sanjeevareddy A1 - Höhne, Christian A1 - Prager, Jens A1 - Rethmeier, Michael A1 - Kreutzbruck, Marc T1 - Quantitative evaluation of ultrasonic C-scan image in acoustically homogeneous and layered anisotropic materials using three dimensional ray tracing method N2 - Quantitative evaluation of ultrasonic C-scan images in homogeneous and layered anisotropic austenitic materials is of general importance for understanding the influence of anisotropy on wave fields during ultrasonic non-destructive testing and evaluation of these materials. In this contribution, a three dimensional ray tracing method is presented for evaluating ultrasonic C-scan images quantitatively in general homogeneous and layered anisotropic austenitic materials. The directivity of the ultrasonic ray source in general homogeneous columnar grained anisotropic austenitic steel material (including layback orientation) is obtained in three dimensions based on Lamb's reciprocity theorem. As a prerequisite for ray tracing model, the problem of ultrasonic ray energy reflection and transmission coefficients at an interface between (a) isotropic base material and anisotropic austenitic weld material (including layback orientation), (b) two adjacent anisotropic weld metals and (c) anisotropic weld metal and isotropic base material is solved in three dimensions. The influence of columnar grain orientation and layback orientation on ultrasonic C-scan image is quantitatively analyzed in the context of ultrasonic testing of homogeneous and layered austenitic steel materials. The presented quantitative results provide valuable information during ultrasonic characterization of homogeneous and layered anisotropic austenitic steel materials. KW - Ultrasonic non-destructive evaluation KW - Ultrasonic C-scan image KW - Anisotropic austenitic steel KW - 3D ray tracing KW - Directivity PY - 2014 U6 - https://doi.org/10.1016/j.ultras.2013.08.007 SN - 0041-624x VL - 54 IS - 2 SP - 551 EP - 562 PB - Elsevier CY - Amsterdam AN - OPUS4-29733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Götschel, S. A1 - Höhne, Christian A1 - Kolkoori, Sanjeevareddy A1 - Mitzscherling, Steffen A1 - Prager, Jens A1 - Weiser, M. T1 - Ray tracing boundary value problems: simulation and SAFT reconstruction for ultrasonic testing N2 - The application of advanced imaging techniques for the ultrasonic inspection of inhomogeneous anisotropic materials like austenitic and dissimilar welds requires information about acoustic wave Propagation through the material, in particular travel times between two Points in the material. Forward ray tracing is a popular approach to determine traveling paths and arrival times but is ill suited for inverse problems since a large number of rays have to be computed in order to arrive at prescribed end points. In this contribution we discuss boundary value problems for acoustic rays, where the ray path between two given points is determined by solving the Eikonal equation. The implementation of such a two Point boundary value ray tracer for sound field simulations through an austenitic weld is described and its efficiency as well as the obtained results are compared to those of a forward ray tracer. The results are validated by comparison with experimental results and commercially available UT simulation tools. As an application, we discuss an implementation of the method for SAFT (Synthetic Aperture Focusing Technique) reconstruction. The ray tracer calculates the required travel time through the anisotropic columnar grain structure of the austenitic weld. There, the formulation of ray tracing as a boundary value Problem allows a straightforward derivation of the ray path from a given transducer Position to any pixel in the reconstruction area and reduces the computational cost considerably. T2 - 19th World Conference on Non-Destructive Testing 2016 CY - München, Germany DA - 13.06.2016 KW - Ultrasonic testing KW - SAFT KW - Ray tracing KW - Simulation PY - 2016 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-370494 UR - www.ndt.net/?id=19437 SP - ID 19437, 1 EP - 8 AN - OPUS4-37049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Christian A1 - Kolkoori, Sanjeevareddy A1 - Rahman, Mehbub-Ur A1 - Prager, Jens ED - Chimenti, D.E. ED - Bond, L.J. ED - Thompson, D.O. T1 - Imaging of transverse cracks in austenitic welds with RT-SAFT N2 - The synthetic aperture focusing technique (SAFT) is an imaging technique commonly used in ultrasonic inspection. In order to apply SAFT to the inspection of austenitic welds, the inhomogeneous anisotropic nature of the weld structure has to be taken into account. A suitable approach to accomplish this, is to couple the SAFT-algorithm with a ray tracing program (RT-SAFT). While SAFT-imaging of cracks in austenitic welds by use of ray tracing has been carried out before, all attempts so far were limited to longitudinal cracks which usually allows a treatment as 2-dimensional problem. In case of transverse cracks, a full 3-dimensional ray tracing is necessary in order to perform a SAFT-reconstruction. In this paper, we give an outline of our attempts to reconstruct images of transverse cracks in austenitic welds, utilizing 3-dimensional ray tracing and a layered structure model derived from an empirical model of grain orientations in welds. We present results of this RT-SAFT on experimental data taken from transverse cracks in different austenitic welds, which show that size and position of the cracks can be estimated with good accuracy, and compare them to images obtained by assuming an isotropic homogeneous medium which corresponds to the application of the classical SAFT-algorithm. T2 - 40th Annual review of progress in quantitative nondestructive evaluation CY - Baltimore, Maryland, USA DA - 21.07.2013 KW - SAFT KW - Austenitic welds KW - Transverse cracks KW - Ray tracing PY - 2014 SN - 978-0-7354-1212-5 SN - 978-0-7354-1211-8 U6 - https://doi.org/10.1063/1.4864814 SN - 0094-243X N1 - Serientitel: AIP conference proceedings – Series title: AIP conference proceedings VL - 1581 SP - 148 EP - 155 PB - AIP Publishing AN - OPUS4-30779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -