TY - CONF A1 - Priebe, Nsesheye Susan A1 - Gluth, Gregor A1 - Vogler, Nico A1 - Simon, Sebastian A1 - Kühne, Hans-Carsten ED - Serdar, M. ED - Stirmer, N. ED - Provis, J. T1 - Investigation of calcined brick clays from Central Germany for use as a sustainable pozzolan N2 - The production of Portland cement causes a substantial environmental impact, since the calcination of limestone results in high emissions of carbon dioxide. The use of supplementary cementitious materials such as calcined clays as partial replacement for Portland cement offers a solution to limit this environmental impact. This paper investigates four clays from deposits in central Germany with the aim of obtaining pozzolans for the production of Portland-pozzolana cement. The results obtained show that the calcined clays possess pozzolanic properties, which differ depending on calcination temperature and the relative amounts of Kaolinite and 2:1 clay minerals. T2 - International Conference on Sustainable Materials, Systems and Structures (SMSS 2019) CY - Rovinj, Croatia DA - 20.03.2019 KW - Supplementary cementitious materials KW - Calcined clays KW - Blended cements KW - Brick clays KW - Illitic clays PY - 2019 SN - 978-2-35158-223-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. VL - 1 SP - 462 EP - 469 PB - RILEM Publications CY - Paris AN - OPUS4-47586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Patrick A1 - Gluth, Gregor A1 - Brouwers, H.J.H. A1 - Kühne, Hans-Carsten ED - Barcevic, A. ED - Rukavina, M.J. ED - Damjanovic, D. ED - Guadagnini, M. T1 - Shrinkage and bond behaviour of one-part alkali-activated mortars N2 - Mortars for application on concrete, e.g. repair mortars or protective coatings, need to have a durable bond to the substrate. This bond is determined by the adhesion between the two materials and by the differential deformations of the mortar and the substrate. In the present contribution, the hygric deformations (shrinkage/expansion) of novel one-part alkali-activated mortars and their bond to concrete substrates are studied. Shrinkage of the mortars was studied at 50 % r.H., while expansion was studied on mortars stored over an open water surface (> 99% r.H.). The bond behaviour was studied by pull-off tests according to DIN EN 1542 and by optical microscopy. The alkali-activated mortars exhibit hygric deformations much lower than the deformations of an established, commercial mortar for sewer maintenance that was tested as reference in parallel with the alkali-activated mortars. The bond behaviour of the alkali-activated mortars depends strongly on their mix-design and curing. Optical microscopy showed that in the mortars with lower bond strength, cracks developed in the mortar during curing. Mortars with appropriate mix-design and curing did not exhibit cracking, and their pull-off strength (up to >3 MPa) conformed to the requirements of relevant standards. T2 - International Conference on Sustainable Materials, Systems and Structures (SMSS 2019) CY - Rovinj, Croatia DA - 20.03.2019 KW - Alkali-activated materials KW - Repair mortars KW - Sewer repair KW - Hygric deformations KW - Bond strength PY - 2019 SN - 978-2-35158-225-1 VL - 3 SP - 103 EP - 110 PB - RILEM Publications CY - Paris AN - OPUS4-47587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Leinitz, Sarah ED - Diouri, A. ED - Boukhari, A. ED - Ait Brahim, L. ED - Bahi, L. ED - N., Khachani ED - Saadi, M ED - Aride, J. ED - Nounah, A. T1 - Concrete casting robustness improvement due to active rheology N2 - With ongoing innovation in process technology, the challenges of concrete technology are more and more focused on the rheological optimisation for these processes, since improper mixture stability or poor compaction ability negatively affect the concrete homogeneity and quality. However, along with the increasing complexity of today’s concrete mixture compositions, concrete becomes more prone to failure regarding the casting process. Variable properties of the raw materials typically cause changing workability. The reasons can be found among others in scattering water contents, physical or chemical properties of the cement or varying environmental temperatures. Robustness in the delicately adjusted rheology, however, is of utmost importance for modern and future process technology, from sprayed concrete over pumpable concrete towards 3D-printing, with regard to the long-term strength, the function and the durability. Typically, material induced changes cannot be identified easily due to the complex interactions of concrete constituents. Therefore, a precise and prompt counteraction is impossible. However, it is known that the yield stress can be controlled by addition of supplementary superplasticizer or stabilising agent. In combination with computerized process observation tools that can rapidly interpret and react on changes in the rheology, it is therefore thinkable, that only these two admixture types can adjust the rheology steadily and permanently, regardless of the actual root cause for observed macroscopic rheology change. The presentation will firstly give a comprehensive overview of effects at the interface between pore solution, particles and hydrates, which affect the rheology of fresh concrete. Secondly, ways are recommended how the rheology can be actively manipulated before eventually computerized methods are demonstrated that help to actively and rapidly assess and counteract performance scatter during steady casting processes. T2 - 2nd International Congress on Materials & Structural Stability (CMSS-2017) CY - Rabat, Morocco DA - 22.11.2017 KW - Cusum KW - Rheology KW - Control Chart KW - Concrete KW - Robustness PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-444317 DO - https://doi.org/10.1051/matecconf/201814901001 SN - 2261-236X VL - 149 SP - 01001-1 EP - 01001-7 PB - EDP Sciences CY - Les Ulis AN - OPUS4-44431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Tchetgnia Ngassam, Ines Leana A1 - Olonade, K. A. A1 - Mbugua, R. A1 - Kühne, Hans-Carsten T1 - Plant based chemical admixtures – potentials and effects on the performance of cementitious materials N2 - While today, engineers can choose from a wide range of rheology modifying admixtures, in some parts of the world, these are difficult to access, due to their complex processing. However, alternatives can be bio‐based polymers such as polysaccharides from various sources. These are easily accessible all over the world, do not demand for complicated processing, and typically they are more sustainable than many established materials, which are crude oil‐based. The paper presents the effects of acacia gum, cassava starch and the gum of triumfetta pendrata A. Rich on the rheological performance of cementitious systems. It is shown that acacia gum can be as efficient as polycarboxylate based superplasticisers, cassava starch can reduce the yield stress slightly with little effect on the plastic viscosity, and the gum of triumfet ta pendrata A. Rich increases the thixotropy of cement pastes with plasticizing polymers significantly. KW - Polysaccharides KW - Rheology KW - Cement KW - Chemical admixtures KW - Bio-based concrete PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-476748 DO - https://doi.org/10.21809/rilemtechlett.2018.83 VL - 3 SP - 124 EP - 128 PB - RILEM S.A.R.L. CY - Paris AN - OPUS4-47674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten T1 - Assessment of rheological effects in the binder on the rheology of mortar and concrete N2 - In the last years flowable concrete has become increasingly important in applications such as, for systems with highly reinforced concrete with a complicated formwork, or sprayed concrete and 3D-printing of concrete. For all these applications it is necessary to have tailored rheological properties. Rheology can be described by values of yield stress and plastic viscosity, which can be determined for example by evaluation of rheometer measurements. But for different materials various rheometers with different geometries and stirrers are being used. To see the effects from paste in concrete, it is necessary to investigate mixes of paste, mortar and concrete, stepwise. But currently there exists no device, which is calibrated for these different systems at once. Due to this fact, conventional tests such as V-funnel efflux-time and flow diameter were determined, as well as rheometer data in different cell sizes and geometries. In this study the assessment of rheological effects in the binder on the rheology of mortar and concrete was investigated by using combination of two rheometers. T2 - Rheologische Messungen an Baustoffen 2018, 27. Workshop und Kolloquium CY - Regensburg, Germany DA - 07.03.2018 KW - Rheology KW - Cement KW - Mortar KW - Upscaling KW - Superplasticizer PY - 2018 SN - 978-3-7469-1878-5 VL - 27 SP - 109 EP - 111 PB - tredition GmbH AN - OPUS4-44444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Franco de Carvalho, J. M. A1 - Defàveri, K- A1 - Castro Mendes, J. A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Fiorotti Peixoto, R. A. T1 - Influence of particle size-designed recycled mineral admixtures on the properties of cement-based composites N2 - In this work, engineered recycled mineral admixtures were obtained from four different industrial residues: basic oxygen furnace slag, iron ore tailings, quartz mining tailings and quartzite mining tailings. The grinding performance was evaluated in two different programs and the characterization included chemical and mineralogical composition, particle morphology, and physical properties. Performance evaluations were carried out in blended pastes and mortars, including flow properties, hydration kinetics, soundness, pozzolanic activity, and compressive strength. Coarser-than-cement admixtures allowed better flow performance, greater dimensional stability and more economical production, while finer-thancementn admixtures improved mechanical performance by both filler effect and cementing activity. KW - Engineered recycled mineral admixtures KW - Rheology KW - Hydration kinetics KW - Basic oxygen furnace slag KW - Iron ore tailings KW - Mining tailings PY - 2021 DO - https://doi.org/10.1016/j.conbuildmat.2020.121640 SN - 0950-0618 VL - 272 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Olonade, Kolawole Adisa A1 - Tchetgnia Ngassam, Ines Leana A1 - Mbugua, Rose A1 - Athman Mwende, Carol A1 - Kühne, Hans-Carsten ED - Ludwig, Horst-Michael T1 - Pflanzenbasierte Betonzusatzmittel für Hochleistungsbeton N2 - Während für die Bauwirtschaft in den meisten Ländern der nördlichen Halbkugel die Instandhaltung bestehender Strukturen und Infrastruktur im Vordergrund steht, geht es in vielen Ländern der Südhalbkugel in der Hauptsache um die Schaffung von Bauwerken und Infrastruktur zur Verwirklichung angemessener Lebensbedingungen, was wiederum das schnelle Wirtschaftswachstum weiter befeuert. Beton ist als Massenbaustoff, trotz landläufig anderer Bewertung, aufgrund seines im Vergleich zu anderen Baustoffen günstigen CO2-Footprints und der globalen Verfügbarkeit hierbei aktuell ohne Alternative. Allerdings ist Beton nach Wasser das am zweithäufigsten genutzte Produkt auf Erden [1] und die globale Nachfrage und Produktion steigt dramatisch. Dies hat Konsequenzen für das globale Klima, denn gerade die als Bindemittel eingesetzten Portlandzemente verursachen bei ihrer Herstellung selbst unter modernsten Produktionsbedingungen große Mengen an CO2. Deshalb müssen für zukünftige nachhaltigere Technologien neuartige Betone entwickelt werden, die bei gleicher oder verbesserter Leistungsfähigkeit, einen geringeren Bedarf an Portlandzement aufweisen. Um den CO2-Ausstoß, der mit der Betonherstellung verbunden ist zu minimieren, müssen Anteile an Portlandzement im Bindemittel reduziert und durch nachhaltigere Ersatzstoffe ausgetauscht werden. Darüber hinaus muss das eingesetzte Bindemittel im Beton so effizient wie möglich ausgenutzt werden. Das heißt, ein Bauteil oder Bauwerk sollte gerade so viel Bindemittel enthalten, wie für die Tragfähigkeit und Dauerhaftigkeit erforderlich ist. Hierfür erscheint der Einsatz von leistungsfähigen bauchemischen Produkten unumgänglich. Diese können zum einen die veränderten Verarbeitungseigenschaften, die Zementersatzstoffe mit sich bringen, ausgleichen und gleichzeitig helfen, den Gesamtwassergehalt zu minimieren, so dass das Bindemittel seine maximale Leistungsfähigkeit erzielt. Fließmittel sind aktuell die wichtigsten Zusatzmittel für Beton. Sie reduzieren den Wasserbedarf und ermöglichen, Zement im Beton effizienter auszunutzen. Darüber hinaus sind Stabilisierer wichtig zur Erhöhung der Robustheit, insbesondere im Hinblick auf die bautechnischen Herausforderungen der Zukunft – vom Pumpen über weite Distanzen, dem Spritzen, dem Betonieren bei extremen Klimabedingungen bis hin zum 3D-Druck. T2 - ibausil CY - Weimar, Germany DA - 12.09.2018 KW - Bauchemie KW - Zusatzmittel KW - Rheologie KW - Polysaccharide KW - Akaziengummi KW - Triumfetta Pendrata A. Rich PY - 2018 SN - 978-3-00-059950-7 VL - 20 SP - 1-874 EP - 1-885 CY - Weimar AN - OPUS4-47048 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias T1 - Ternary mix design of grout material for structural repair using statistical tools N2 - Repair is an indispensable part of the maintenance of structures over their lifetimes. Structural grouting is a widely used remediation technique for concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. A structural grout system should be injectable in narrow spaces and hence include ingredients with finer particles. Ultrafine cements are ideal for these type of demanding grouts due to their superior properties compared to that of the less expensive, but coarser ordinary Portland cement (OPC). Supplementary cementitious materials (SCMs) are often used to replace OPC clinker based binder in order to modify certain properties and to reduce costs. The most commonly used SCMs are fly ash (FA), and ground granulated blast furnace slag (GGBS). For various special applications microsilica (MS), and metakaolin (MK) are also used. Identifying the optimum replacement contents of OPC by SCMs are a challenge during the design of such grouts. The aim of this experimental study is to investigate the effect of the selected SCMs (FA, MS and MK) on the slump flow, time of efflux, viscosity, shrinkage, and compressive and flexural strength of ultrafine cement based grouts with constant water-binder ratio and superplasticizer content. The test program was formulated using Box-Behnken design principles. Maximum percentages of replacement with ultrafine cement was 6% by volume of cement for MS and 16% for FA, and MK. The results suggest that most investigated grouts have the potential to be used for structural applications. The appropriate quadratic models are then formulated through statistical tools and presented as response surfaces. The trends indicate that fly ash improves the rheological properties, whereas microsilica and metakaolin positively affect shrinkage and mechanical properties to some extent. Based on the influence of SCMs and priorities among the properties, Decision Matrix Analysis (DMA) is carried out to select the most suitable ones among the SCMs. The analysis suggests that microsilica and fly ash are more suitable as SCMs than metakaolin without affecting the properties. KW - Grouting KW - Microsilica KW - Fly ash KW - Metakaolin KW - Workability KW - Viscosity KW - Strength KW - Mix design KW - Box-Behnken KW - Decision matrix analysis PY - 2018 DO - https://doi.org/10.1016/j.conbuildmat.2018.08.156 SN - 0950-0618 SN - 1879-0526 VL - 189 SP - 170 EP - 180 PB - Elsevier Ltd. AN - OPUS4-45922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shamsuddoha,, Md A1 - Hüsken, Götz A1 - Pirskawetz, Stephan A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten A1 - Thiele, Marc T1 - Remediation of Cracks Formed in Grouted Connections of Offshore Energy Structures under Static Loads N2 - The future energy demand necessitates the exploration of all potential energy sources both onshore and offshore. Global trend has shifted towards offshore energy, which can be obtained from either carbon intensive or renewable options, hence requiring structures such as rigs, platforms, and monopiles. Most of these structures adopt easily installable construction techniques, where lower foundation need to be connected with the super structure by mean of grouted composite joints. Generally, these composite connections have exterior sleeve, interior pile and infill grout. Being located in remote offshore conditions, connections can experience considerable adverse loading during their lifetimes. Degradations were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites may often be proven difficult, which eventually leads to reduced capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs in the future. This study aims at characterizing the nature of crack generation in grouted connections and thereby identifying the potential of repair using suitable repair material. Scaled grouted joints were manufactured using a novel mold, and connections were loaded under static load to visualize the main failure pattern. The failure mechanism and loading capacity are found compatible to previous results from earlier literature. Grouted connection was then repaired using cementitious injectable grout. The effectiveness of the repair system is also discussed. T2 - Twenty-eighth (2018) International Ocean and Polar Engineering Conference CY - Sapporo, Japan DA - 10.06.2018 KW - Offshore KW - Energy KW - Grouted Connection KW - Cracks KW - Repair KW - Rehabilitation PY - 2018 SP - 120 EP - 126 AN - OPUS4-45227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias T1 - Long-term mechanical and shrinkage properties of cementitious grouts for structural repair N2 - Grouts have numerous applications in construction industry such as joint sealing, structural repair, and connections in precast elements. They are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23oC and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively. T2 - International Conference on Sustainable Materials, Systems and Structures (SMSS 2019) CY - Rovinj, Croatia DA - 20.03.2019 KW - Grout KW - Long-term shrinkage KW - Micro silica KW - Fly ash KW - Metakaolin PY - 2019 DO - https://doi.org/10.21809/rilemtechlett.2019.82 SN - 2518-0231 VL - 4 SP - 9 EP - 15 PB - RILEM Publications SARL CY - 4 avenue du Recteur Poincaré, 75016 Paris, France AN - OPUS4-48712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hüsken, Götz A1 - Shamsuddoha, Md A1 - Pirskawetz, Stephan A1 - Hofmann, Detlef A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten T1 - Potential of a Repair System for Grouted Connections in Offshore Structures: Development and Experimental Verification N2 - Grouted connections are intensively used in offshore rigs, platforms as well as jacket and monopile offshore wind turbine structures. Being located in remote offshore conditions, these connections can experience considerable adverse loading during their lifetimes. Degradation was reported inside similar connections, which were installed in the last three decades. Grouting in the offshore sites may often be proven difficult, which eventually leads to reduced load-bearing capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs. In this study, scaled grouted connections were manufactured using a novel mould, whose integrity were monitored using digital image correlation (DIC). The connections were loaded under static load to visualize the main failure pattern using distributed fibre optic sensors and acoustic emission (AE) analysis. Grouted connections were then repaired using a cementitious injectable grout. The effectiveness of the grout injection was monitored using dye penetration technique. Finally, specimens are reloaded to identify the potential of such repair for grouted connections. KW - Offshore KW - Grouted connection KW - Fibre optic sensors KW - Acoustic emission analysis KW - Cracks KW - Repair KW - Rehabilitation KW - Static loading PY - 2021 DO - https://doi.org/10.1016/j.marstruc.2021.102934 VL - 77 SP - 102934 PB - Elsevier Ltd. AN - OPUS4-52059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Carvello, J. M. F. A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Fiorotti Peixoto, R. A. T1 - Influence of high-charge and low-charge PCE-based superplasticizers on Portland cement pastes containing particle-size designed recycled mineral admixtures N2 - Design : and use of engineered recycled mineral admixtures obtained from industrial and mineral waste are promising strategies to increase the range of materials suitable for use in cement-based composites. In this work, Portland cement-blended pastes containing mineral admixtures designed for improving particle packing were evaluated in the presence of low- and high-charge polycarboxylate-based superplasticizers. The powders were obtained from basic oxygen furnace slag, iron ore tailings, quartz mining tailings, and quartzite mining tailings. The zeta-potentials of the particles were obtained via electrophoretic mobility. The flow properties were evaluated by rheological tests performed in a Couette type rheometer. The hydration kinetics was evaluated by isothermal calorimetry and an adapted method based on the Vicat needle test. The high-charge PCE and the finer mineral admixtures produced more stable blends. Coarser mineral admixtures led to increased flowability and delayed hydration compared to finer ones. Steel slag powders presented the most significant plasticizer effects, but also the largest setting delays and segregation tendency. Quartz-rich superfines reduced the setting delays caused by the superplasticizers. In summary, both superplasticizers were effective in improving flow properties, but the high-charge PCE was effective in preventing segregation in pastes containing mineral admixtures coarser and heavier than cement. KW - Engineered recycled mineral admixtures KW - Rheology KW - PCE-Based superplasticizer KW - Steel slag KW - Mining tailing PY - 2020 DO - https://doi.org/10.1016/j.jobe.2020.101515 VL - 32 SP - 1 EP - 16 PB - Elsevier AN - OPUS4-58395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Salari, Farid A1 - Zocca, Andrea A1 - Bosetti, Paolo A1 - Hlaváček, Petr A1 - Italiano, Antonino A1 - Gobbin, Filippo A1 - Colombo, Paolo A1 - Kühne, Hans-Carsten A1 - Sglavo, Vincenzo M. T1 - Powder-bed 3D printing by selective activation of magnesium phosphate cement: Determining significant processing parameters and their effect on mechanical strength N2 - The present work addresses powder bed binder jetting additive manufacturing by selective magnesium phosphate cement activation. Despite the potential of this technology to aid the digitalization of the construction industry, the effect of processing parameters on the mechanical performance of printed materials has not yet been studied to generate a guideline for the further development of the technology. Statistical methodologies were used to screen the effect of four printing process parameters (printing speed, layer thickness, raster angle, and build direction on flexural and compressive strength). As the exploited technology works with constant fluid pressure, the physical interpretation of the effect of each factor can be considered taking into account the interactions between the binder materials in the powder bed. Analysis of variance (ANOVA) indicated that printing speed and layer thickness significantly affect mechanical performances. Furthermore, the layout of samples for the printing process is preferable to be parallel the printhead movement. An anisotropic behavior was observed, and the samples subjected to compressive forces parallel to the layer plane possessed lower strength values. This effect can be interpreted as a result of a weak area of low density in between layers, leading to a pronounced delamination under compression. Even though the strength of the printed material is not suitable for a structural concrete, it can be marginally improved by design of experiment and optimized for non-structural applications, such as for porous artificial stone. Design of experiment coupled with ANOVA methods can be used in the future to support the development of novel material mixtures, thus expanding the fields of application of this novel additive manufacturing technology. KW - Concrete 3D-printing KW - Particle-bed binder jetting KW - Design of experiment PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601654 DO - https://doi.org/10.1016/j.oceram.2024.100609 VL - 18 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-60165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hüsken, Götz A1 - Shamsuddoha, Md A1 - Thiele, Marc A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten T1 - Comparison of cracks formed in scaled grouted connection of offshore energy structures under static and cyclic loads N2 - Global energy consumption will increase in the future necessitating both fossil fuels and renewable energy choices - especially wind energy. Such high energy demand requires installation of offshore energy structures, rigs, platforms and towers, which are susceptible to adverse environmental conditions along with maintenances. Due to their large size and remote locations, cylindrical grouted joints are often adopted between substructure and foundation in these offshore platforms and wind structures such as monopiles. However, these connections are composite structures with exterior sleeve, interior pile and infill mortar. Degradation and settlements were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites were proven difficult to obtain ideal load bearing capacity. In-situ loading conditions were also found to be affecting the failure mechanism inside such connections. This study aims at characterizing the nature of cracks generated in these grouted connections under both static and cyclic loading. Scaled grouted joints were manufactured using a novel reusable mold, and connections were loaded to failure to visualize the main failure patterns. An assessment between failure under these two types of load is drawn along with comparison to previously available literature. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Grouted connection KW - Crack formation KW - Crack pattern KW - Static load KW - Cyclic load PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-487961 SP - Th.2.A.1-1 EP - Th.2.A.1-9 AN - OPUS4-48796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Peter A1 - Cuéllar, Pablo A1 - Hüsken, Götz A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias T1 - Insights into compaction grouting for offshore pile foundations N2 - The authors are currently investigating the possibility to apply compaction grouting for offshore pile foundations (Jacket piles as well as monopiles) as a possible retrofitting technique for an optimised foundation concept. In this research project, we are developing a design approach aiming to predict the ideal amount and properties of a grout for a specific soil situation and desired improvement of pile bearing capacity after Installation and during service time. Both numerical and experimental tests have been carried out to investigate the injection process during which a highly viscous grout is injected into the soil under high pressure to displace and compact the surrounding soil without fracturing it. The implicit Material Point Method (MPM) based on a mixed formulation is the numerical technique chosen to deal with the expected large deformations and the arbitrary shape of the developing grout bulb. The usage of MPM prevents both the need of remeshing and the numerical instability induced by extensive mesh distortion. For validation with experimental results, we have constructed a testing chamber with one transparent sidewall. This chamber enables us to observe the injection process directly at the transparent vertical window and to measure the in-plane soil displacements and strains by means of the Digital Image Correlation (DIC) technique. The results already reveal the interrelation of soil and grout properties for a successful usage of this common ground improvement technique. T2 - 37th International Conference on Ocean, Offshore and Arctic Engineering (OMAE 2018) CY - Madrid, Spain DA - 18.06.2018 KW - Offshore pile foundation KW - Compaction grouting KW - Material Point Method (MPM) KW - Mixed formulation KW - Digital Image Correlation (DIC) PY - 2018 SN - 978-0-7918-5130-2 SN - 2153-4772 VL - 9 SP - V009T10A013, 1 EP - 9 AN - OPUS4-46004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias T1 - Superplasticizer and Shrinkage Reducing Admixture Dosages for Microfine Cement in Grout Systems N2 - Grouts have numerous applications including crack repair as maintenance in construction industries. Microfine cements are intensively used for high strength mortar and grout products. They are ideal for injection grouting in structural repair. Such grouts should have suitable rheological properties to be injectable, especially those used in repair and rehabilitation. The use of superplasticizers (SP) in these products is thus becoming increasingly crucial to achieve favorable workability and viscosity properties. A difficulty in such grouts is the plastic shrinkage due to finer particles used. It is thus necessary to determine optimum SP and shrinkage reducing admixture (SRA) dosages for a microfine cement based grout. In this study, a saturation dosage was decided from two Polycarboxylate ether (PCE) based SPs in relation to neat cement using slump flow and rheological parameters. A range of grout mixtures was formulated containing micro silica (MS) and fly ash (FA), and tested for suitable rheological and mechanical parameters. Based on the results, a grout mixture with MS and FA was selected to determine optimum SRA content. According to the results, a SP dosage of 3% by weight of neat cement is sufficient to achieve saturation. The grout material including MS and FA can produce comparable properties to neat cement grout. MS is found to improve compressive strength within the range considered, whereas a higher FA content provides favourable rheological properties. Finally, a SRA dosage of 4%, which could reduce the shrinkage by about 43% after 28d days, is determined for the grout system. T2 - 2nd International Conference on Building Materials and Materials Engineering (ICBMM 2018) CY - University of Lisbon, Portugal DA - 26.09.2018 KW - Grout KW - Microfine Cement KW - Superplasticizer KW - Supplementary Cementitious Materials KW - Shrinkage Reducing Admixture PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-478319 DO - https://doi.org/10.1051/matecconf/201927801001 VL - 278 SP - Article Number 01001 PB - EDP Sciences AN - OPUS4-47831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shamsuddoha, Md A1 - Hüsken, Götz A1 - Schmidt, Wolfram A1 - Kühne, Hans-Carsten A1 - Baeßler, Matthias ED - Alexander, M.G. ED - Beushausen, H. ED - Dehn, F. ED - Moyo, P. T1 - Workability and mechanical properties of ultrafine cement based grout for structural rehabilitation: A parametric study on the partial replacement with SCMs N2 - Grouting is a universal repair and strengthening technique, which is constantly used for structural remediation of concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. Having an extremely small particle size of only few microns, ultrafine cements are ideal for grouting applications due to their superior permeability and compressive strength properties of the hardened cement paste compared to that of the less-expensive, but coarser ordinary Portland cements. Supplementary cementitious materials (SCMs) are often used to replace ultrafine cement in order to modify certain properties and to reduce costs. The aim of this experimental study is to investigate the effect of three supplementary materials: microsilica (MS), fly ash (FA), and metakaolin (MK) on the workability, and mechanical properties of an ultrafine cement based grout with a constant water-binder ratio and constant superplasticizer content. Maximum percentages of replacement with ultrafine cement were 6% by volume of cement for MS and 16% for FA, and MK. In general, results suggest that the workability is improved by addition of FA, whereas is reduced, when modified with MS and MK. The compressive strength of grout after cement replacement remains comparable to that of pure cement grout. However, there is a tendency of the MS to positively affect the compressive strength opposite to FA, whereas flexural strength is positively affected by FA. Based on the results, it is evident that grouts with Hägerman cone flow more than 500 mm and compressive strength of more than 90 MPa after 28 days can be produced. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2018) CY - Cape Town, South Africa DA - 19.11.2018 KW - Grouting KW - Repair KW - Box-Behnken KW - Supplementary cementitious materials KW - Analysis of variance PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-464769 DO - https://doi.org/10.1051/matecconf/201819907006 SN - 2261-236X VL - 199 SP - 07006-1 EP - 07006-7 PB - MATEC Web of Conferences AN - OPUS4-46476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sturm, Patrick A1 - Moye, J. A1 - Gluth, Gregor A1 - Vogler, Nico A1 - Taffe, A. A1 - Kühne, Hans-Carsten ED - Rossignol, S. ED - Gluth, Gregor T1 - Properties of alkali-activated mortars with salt aggregate for sealing structures in evaporite rock N2 - Concrete structures for sealing of tunnels in the host rock are an essential part of systems for nuclear waste storage. However, concretes based on blended cements or magnesium oxychloride cements, which are commonly considered for this application, can deteriorate severely due to a significant heat of hydration and associated deformation and cracking. Alkali-activated materials (AAMs) offer a potential solution to this problem because of their low heat release during hardening. To explore their suitability for the construction of sealing structures in evaporite rock, various AAMs with salt aggregate were studied regarding fresh properties, heat release, mechanical properties and microstructure. The heat of reaction of the AAMs was up to 55% lower than that of a blended cement designed for sealing structures, indicating significant benefits for the intended application. Other relevant properties such as mechanical strength and permeability depended strongly on the mix-design of the AAMs and curing conditions. KW - Alkali-activated materials KW - Geopolymers KW - Nuclear waste storage KW - Sealing structures KW - Evaporite rock PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519422 DO - https://doi.org/10.1016/j.oceram.2020.100041 SN - 2666-5395 VL - 5 IS - Special issue: Alkali-activated materials and geopolymers in ceramics and beyond SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-51942 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geißler, Peter A1 - Schwarz, Johannes A1 - Cuéllar, Pablo A1 - Hüsken, Götz A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten A1 - Morrone, C. T1 - Compaction grouting to improve the pile bearing capacity in non-cohesive soil N2 - The aim of an ongoing research project is to develop a design approach for typical offshore driven piles (e.g. Jacket piles) based on the application of injections by compaction grouting directly at the pile shaft. The paper aims to present the results of laboratory and in-situ tests, which reveal the efficiency and the promising potential of the optimised foundation concept for a more economic dimensioning of pile foundations and to increase their bearing capacity in non-cohesive soil at any moment after installation. T2 - Twenty-ninth International Ocean and Polar Engineering Conference CY - Honolulu, HI, USA DA - 16.06.2019 KW - Offshore Pile Foundation KW - Compaction Grouting KW - Grout KW - Injection Sequence KW - Tensile Capacity PY - 2019 SN - 978-1-880653-85-2 SN - 1098-6189 VL - II SP - 2178 EP - 2184 PB - International Society of Offshore and Polar Engineers (ISOPE) CY - Cupertino, California, USA AN - OPUS4-48505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -