TY - JOUR A1 - Yao, Dongxu A1 - Xia, Y. A1 - Zuo, K.-h. A1 - Jiang, D. A1 - Günster, Jens A1 - Zeng, Y.-P. A1 - Heinrich, J.G. T1 - The effect of fabrication parameters on the mechanical properties of sintered reaction bonded porous Si3N4 ceramics N2 - Porous silicon nitride ceramics were prepared via sintered reaction bonded silicon nitride at 1680 °C. The grain size of nitrided Si3N4 and diameter of post-sintered ß-Si3N4 are controlled by size of raw Si. Porosity of 42.14–46.54% and flexural strength from 141 MPa to 165 MPa were obtained. During post-sintering with nano Y2O3 as sintering additive, nano Y2O3 can promote the formation of small ß-Si3N4 nuclei, but the large amount of ß-Si3N4 (>20%) after nitridation also works as nuclei site for precipitation, in consequence the growth of fine ß-Si3N4 grains is restrained, the length is shortened, and the improvement on flexural strength is minimized. The effect of nano SiC on the refinement of the ß-Si3N4 grains is notable because of the pinning effect, while the effect of nano C on the refinement of the ß-Si3N4 grains is not remarkable due to the carbothermal reaction and increase in viscosity of the liquid phase. KW - Porous ceramics KW - Silicon nitride KW - Reaction bonding KW - Anisotropic grain growth KW - Ceramic PY - 2014 U6 - https://doi.org/10.1016/j.jeurceramsoc.2014.06.018 SN - 0955-2219 SN - 1873-619X VL - 34 IS - 15 SP - 3461 EP - 3467 PB - Elsevier CY - Oxford AN - OPUS4-32542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wirth, Cynthia A1 - Müller, Ralf A1 - Günster, Jens A1 - Mühler, T. A1 - Görke, R. A1 - Heinrich, J.G. T1 - Submicrometer silica spheres generated by laser fuming N2 - The production of agglomerate-free SiO2 particles exhibiting a monomodal distribution of particle sizes of around 300 nm by means of direct laser fuming of micrometric SiO2 powders has been successfully demonstrated. With a 12 kW cw CO2 laser system, a production rate of up to 1 kilogram powder per hour was achieved. Almost ideal spherical amorphous SiO2 particles in a broad particle size distribution between 10 nm and several 100 nm (d50 ≈ 300 nm) were synthesized. Several observations suggest weak agglomeration forces between the particles. A temperature reduction of 200 °C for sintering powder compacts was observed. KW - Laser KW - SiO2 KW - Nanopowder PY - 2013 U6 - https://doi.org/10.4416/JCST2012-00033 SN - 2190-9385 N1 - Geburtsname von Wirth, Cynthia: Gomes, C. M. - Birth name of Wirth, Cynthia: Gomes, C. M. VL - 4 IS - 1 SP - 11 EP - 18 PB - Göller CY - Baden-Baden AN - OPUS4-31423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mühler, T. A1 - Helsch, G. A1 - Heinrich, J.G. A1 - Yao, Dongxu A1 - Gräf, S. A1 - Müller, F.A. A1 - Günster, Jens T1 - Strategies for the selective volume sintering of ceramics N2 - The present study is dealing with the basic physics for a novel way to generate a free-formed ceramic body, not like common layer by layer, but directly by Selective Volume Sintering (SVS) in a compact block of ceramic powder. To penetrate with laser light into the volume of a ceramic powder compact it is necessary to investigate the light scattering properties of ceramic powders. Compared with polymers and metals, ceramic materials are unique as they offer a wide optical window of transparency. The optical window typically ranges from below 0.3 up to 5 µm wave length. In the present study thin layers of quartz glass (SiO2) particles have been prepared. As a function of layer thickness and the particle size, transmission and reflection spectra in a wave length range between 0.5 and 2.5 µm have been recorded. Depending on the respective particle size and by choosing a proper relation between particle size and wave length of the incident laser radiation, it is found that light can penetrate a powder compact up to a depth of a few millimeters. With an adjustment of the light absorption properties of the compact the initiation of sintering in the volume of the compact is possible. KW - Additive Manufacturing PY - 2014 U6 - https://doi.org/10.1557/jmr.2014.174 SN - 0884-2914 VL - 29 IS - 17 SP - 2095 EP - 2099 PB - Materials Research Society CY - Warrendale, Pa. AN - OPUS4-32544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Colombo, P. A1 - Günster, Jens A1 - Mühler, T. A1 - Heinrich, J.G. T1 - Selective laser densification of lithium aluminosilicate glass ceramic tapes N2 - Tapes, cast by blade deposition of a lithium aluminosilicate glass slurry, were sintered using a YAG-fiber laser, with the aim of finding suitable parameters for an additive manufacturing process based on layer-wise slurry deposition and selective laser densification. The influence of the laser parameters (output power and scan velocity) on the sintering was evaluated, by scanning electron microscopy and by X-ray diffraction, on the basis of the quality of the processed layer. Well densified samples could be obtained only in a small window of values for the output power and the scan velocity. The measurement of the width of a set of single scanned lines allowed also to estimate the minimum resolution of the system along the layer plane. KW - Selective laser sintering (SLS) KW - Laserwise-slurry-deposition (LSD) KW - Glass-ceramic KW - LAS PY - 2013 UR - http://ac.els-cdn.com/S0169433212020168/1-s2.0-S0169433212020168-main.pdf?_tid=4ba0c92c-31d4-11e4-84f1-00000aab0f02&acdnat=1409575040_15d5256291262aca99cc5321374ab879 U6 - https://doi.org/10.1016/j.apsusc.2012.11.058 SN - 0169-4332 SN - 1873-5584 VL - 265 SP - 610 EP - 614 PB - North-Holland CY - Amsterdam AN - OPUS4-31283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hu, H.-L. A1 - Zeng, Y.-P. A1 - Xia, Y. A1 - Yao, Dongxu A1 - Zuo, K.-H. A1 - Günster, Jens A1 - Heinrich, J.G. T1 - Rapid fabrication of porous Si3N4/SiC ceramics via nitridation of silicon powder with ZrO2 as catalyst N2 - Porous Si3N4/SiC ceramics were rapidly prepared with Y2O3 as sintering additive and ZrO2 as nitrided catalyst, using Si and SiC as starting powders. Porous Si3N4/SiC ceramics with 5 wt% ZrO2 addition showed a complete nitridation and good mechanical properties (with a high porosity of 34.96%, flexural strength of 150±4.2 MPa, linear shrinkage of 0.02%). It was revealed that the reciprocal formation of ZrO2 and ZrN effectively enhanced nitridation by inhibiting the melting of silicon in micro-regions. KW - D. ZrO2 KW - Rapid nitridation KW - Si3N4/SiC porous ceramics PY - 2014 U6 - https://doi.org/10.1016/j.ceramint.2013.11.098 SN - 0272-8842 SN - 1873-3956 VL - 40 IS - 5 SP - 7579 EP - 7582 PB - Ceramurgia CY - Faenza AN - OPUS4-30295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yao, Dongxu A1 - Xia, Y. A1 - Zuo, K.-h. A1 - Jiang, D. A1 - Günster, Jens A1 - Zeng, Y.-P. A1 - Heinrich, J.G. T1 - Porous Si3N4 ceramics prepared via partial nitridation and SHS N2 - Porous Si3N4 ceramics were prepared via partial nitridation and self-propagating high temperature synthesis (SHS) process. Raw Si and additive Y2O3 were mixed and molded under 10 MPa into a compact, the compact was partial nitridation at 1300 °C to form a porous Si/Si3N4, and then it was buried in a Si/Si3N4 bed for SHS to obtain porous Si3N4 with rod-like β-Si3N4 morphology. The processing combined the advantages of the nitridation of Si and SHS with low cost, low shrinkage and time saving. Porous Si3N4 with a porosity of 47%, a strength of 143 MPa were obtained by this method. KW - Si3N4 KW - Strength KW - Porosity PY - 2013 U6 - https://doi.org/10.1016/j.jeurceramsoc.2012.08.033 SN - 0955-2219 SN - 1873-619X VL - 33 IS - 2 SP - 371 EP - 374 PB - Elsevier CY - Oxford AN - OPUS4-31282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yao, Dongxu A1 - Xia, Y. A1 - Zuo, K.-h. A1 - Zeng, Y.-P. A1 - Jiang, D. A1 - Günster, Jens A1 - Heinrich, J.G. T1 - Gradient porous silicon nitride prepared via vacuum foaming and freeze drying N2 - Gradient porous silicon nitride (Si3N4) was fabricated by a novel vacuum foaming and freeze drying process. Aqueous Si3N4 slurries were foamed at vacuum pressure of 50–90 kPa, the green body was obtained by the freeze drying process, a gradient pore structure with porosities of 72–90% was achieved after pressureless sintering at 1680 °C. The porosity was increased with decreasing vacuum pressure. The pore structure consists of large pores (~100 μm) on top, medium pores (~45 μm) on the wall of the large pores, and small pores (~0.7 μm) in the matrix. Such gradient porous Si3N4 with macro- and micro-pores has potential application as high temperature filters. KW - Silicon nitride KW - Graded PY - 2015 U6 - https://doi.org/10.1016/j.matlet.2014.11.067 SN - 0167-577x SN - 1873-4979 VL - 141 SP - 138 EP - 140 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-35177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oelgardt, C. A1 - Günster, Jens A1 - Heinrich, J.G. T1 - Characterization of the crystallization behavior of laser-fused transparent microspheres with the eutectic composition Al2O3-Y2O3-ZrO2 (AYZ) N2 - Transparent microspheres with the eutectic composition 65 Al2O3-16 Y2O3-19 ZrO2 (mol%) have been produced by laser fusing with a CO2 laser. The influence of the starting material – not pre-calcined and pre-calcined – as well as the laser power on the resulting microspheres – was investigated. After fabrication, the microspheres were analyzed by means of XRD to quantify the amorphous content of the spheres as well as to identify the residual crystalline phases, with a laser granulometer to measure the particle sizes of the starting material and the resulting microspheres, with DSC to characterize the glass transition temperature and crystallization behavior, and with SEM to investigate the microstructure of the microspheres. The laser-treated materials consist of transparent and opaque beads as well as sintered particles. The amorphous amount in the samples was detected to be ~ 85 %. Based on these results transparent beads were collected and annealed over a range of temperatures to analyze the crystallization behavior. KW - Eutectic ceramics KW - Al2O3-Y2O3-ZrO2 KW - Laser processing KW - Crystallization behavior KW - Microstructure PY - 2011 U6 - https://doi.org/10.4416/JCST2011-00010 SN - 2190-9385 VL - 02 IS - 02 SP - 103 EP - 110 PB - Göller CY - Baden-Baden AN - OPUS4-23763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -