TY - JOUR A1 - Mohamed, Zeinab A1 - Friedrich, Jörg Florian A1 - Krüger, Simone T1 - Adhesion promotion of thick fire-retardant melamine polymer dip-coatings at polyolefin surfaces by using plasma polymers N2 - Melamine and melamine resins are widely used as fire retardants for polymer materials used in pharmaceutical, plastic, textile, rubber, and construction industry. Melamine-based flame retardants act by blowing off intumescent layers, char formation, and emission of quenching ammonia gas and diluent molecular nitrogen. Special advantages are: low cost, low smoke density and toxicity, low corrosive activity, safe handling, and environmental friendliness. Methylated poly(melamine-co-formaldehyde) (mPMF) was used as thick (≥40 µm) fire-retardant coating for plasma pretreated polymers. A combined low-pressure plasma pretreatment consisting of oxygen plasma exposure followed by deposition of thin poly(allylamine) (ppAAm) and poly(allyl alcohol) (ppAAl) plasma polymers as adhesion promoters have improved the adhesion of thick mPMF coatings strongly. Chemical structure and composition of deposited polymer films were characterized by infrared-attenuated total reflectance and X-ray photoelectron spectroscopy (XPS). After peeling, the peeled layer surfaces were also investigated for identification of the locus of failure and their topography using optical microscopy and XPS. Often the adhesion promotion was so efficient that the peeling of coating was not possible. Thermal properties of plasma polymers and dip-coating films were analyzed by thermogravimetric analysis. Significant improvement of fire-retardant properties of coated polymers was confirmed by flame tests. KW - Adhesion KW - Thick melamine layers KW - Plasma polymerization KW - Dip-coating KW - Methylated poly(melamine-co-formaldehyde) KW - Polystyrene KW - Polyethylene KW - Flame retardancy KW - Fire retardant KW - Melamine resin KW - Polymer KW - Plasma PY - 2014 U6 - https://doi.org/10.1080/01694243.2014.943339 SN - 0169-4243 SN - 1568-5616 VL - 28 IS - 21 SP - 2113 EP - 2132 PB - VNU Science Press CY - Utrecht AN - OPUS4-31485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohamed, Zeinab A1 - Friedrich, Jörg Florian A1 - Krüger, Simone T1 - Cured melamine systems as thick fire-retardant layers deposited by combination of plasma technology and dip-coating N2 - Melamine and melamine resins are widely used as fire-retardants for polymer building materials. Cured melamine systems are used in heat-sensitive items, such as furniture and window frames and sills. In this work, differently cured methylated poly(melamine-co-formaldehyde) (cmPMF) resins were used as fire-retardant coverage for poly(styrene) (PS) and poly(ethylene) (PE) building materials. Such polymer layers should have several tenths of micrometers thickness to produce sufficient fire retardancy. These thick layers were produced by dip-coating. To promote sufficient adhesion of such thick coating to the polyolefin substrates, also in the case of high temperatures occurring at fire exposure, the polymer substrates were firstly coated with a few hundred nanometer thick adhesion-promoting plasma polymer layer. Such thin plasma polymer layers were deposited by low-pressure plasma polymerization of allyl alcohol (ppAAl). It was assumed that the hydroxyl groups of ppAAl interact with the melamine resin; therefore, ppAAl was well suited as adhesion promoter for thick melamine resin coatings. Chemical structure and composition of polymer films were investigated using infrared-attenuated total reflectance and X-ray photoelectron spectroscopy (XPS). Peel strengths of coatings were measured. After peeling, the peeled polymer surfaces were also investigated using optical microscopy and XPS the layers for identification of the locus of peel front propagation. Thermal properties were analyzed using TGA (thermo-gravimetric analyses). Finally, the fire-retardant properties of such thick coated polymers were evaluated by exposure to flames. KW - Plasma polymerization KW - Dip-coating KW - Curing KW - Methylated poly(melamine-co-formaldehyde) KW - Polystyrene KW - Polyethylene KW - Flame retardancy KW - Polymer KW - Plasma KW - Melamine resin KW - Fire retardant PY - 2015 U6 - https://doi.org/10.1080/01694243.2014.995911 SN - 0169-4243 SN - 1568-5616 VL - 29 IS - 9 SP - 807 EP - 820 PB - VNU Science Press CY - Utrecht AN - OPUS4-32795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohamed, Zeinab A1 - Friedrich, Jörg Florian A1 - Krüger, Simone A1 - Farouk, M. A1 - Moustapha, M.E. T1 - Plasma deposition of adhesion-promoting polymer layers onto polypropylene for subsequent covering with thick fire retardant coatings N2 - Melamine resins were used as 50-µm-thick fire retardant coatings for polypropylene (PP). Preceding deposition, low-pressure plasma polymer films of allyl alcohol were coated onto PP to improve the adhesion between PP and melamine resin coatings. The efficiency of such fire retardant coatings was confirmed by flame tests. The plasma-deposited polymer and the dip-coated melamine resin films were characterized by Fourier transform infrared-attenuated total reflectance spectroscopy and X-ray photoelectron spectroscopy (XPS). The adhesion of coatings was measured using a 90° peel test with a doubled-faced adhesive tape. To detect the locus of failure, the peeled layer surfaces were inspected using optical microscopy and XPS. Thermal properties of PP thick melamine resin-coated films were analyzed by thermogravimetric analysis. KW - Polymer KW - Plasma KW - Polypropylene KW - Fire retardant KW - Melamine precursors KW - Plasma polymerization KW - Allyl alcohol KW - Flame retardants KW - Curing PY - 2015 U6 - https://doi.org/10.1080/01694243.2015.1033878 SN - 0169-4243 SN - 1568-5616 VL - 29 IS - 14 SP - 1522 EP - 1533 PB - VNU Science Press CY - Utrecht AN - OPUS4-33112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -