TY - CONF A1 - von Werder, Julia A1 - Bilgin, S. A1 - Hoppe, Johannes A1 - Fontana, P. A1 - Meng, Birgit ED - Middendorf, B. ED - Fehling, E. ED - Wetzel, A. T1 - Composite UHPC facade elements with self-cleaning surface: Aspects of technological manufacturing N2 - In the framework of the European collaborative project H-House, which was finished in 2017, large façade elements were developed consisting of a box shaped external shell of ultra-high-performance concrete (UHPC) with a functionalized surface and an insulation of autoclaved aerated concrete (AAC). The exposed concrete of the elements was further refined by adding self-cleaning properties to the surface through imprinting a microstructure in combination with chemical agents directly in the casting process. The paper focuses on selected technological aspects of the manufacturing process of large-scale prototypes. Presented are results of the upscaling process of functionalized surfaces from small specimen up to large UHPC composite facade elements produced for the construction of a demonstrator. T2 - 5th International Symposium on Ultra-High Performance Concrete and High Performance Construction Materials (HiPerMat 2020) CY - Kassel, Germany DA - 11.03.2020 KW - Ultra-High Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Architectural Concrete PY - 2020 SN - 978-3-7376-0828-2 U6 - https://doi.org/10.17170/kobra-202002271026 IS - 32 SP - 51 EP - 52 PB - kassel university press CY - Kassel AN - OPUS4-51908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Bilgin, S. A1 - Meng, Birgit ED - Serrat, C. ED - Casas, J. R. ED - Gibert, V. T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 SN - 978-84-121101-8-0 SP - 1289 EP - 1297 PB - International Center for Numerical Methods in Engineering (CIMNE) CY - Spain AN - OPUS4-51967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Gardei, André A1 - Fontana, P. A1 - Meng, Birgit T1 - Thermal and hydrothermal treatment of UHPC: influence of the process parameters on the phase composition of ultra-high performance concrete N2 - Several studies show that thermal and hydrothermal treatment can further improve the excellent properties of UHPC in terms of mechanical strength and durability. While for the thermal treatment the increase in strength is attributed to an intensified pozzolanic and hydraulic reaction, for the hydrothermal treatment previous studies accredited it mostly to the formation of tobermorite. In the presented study thermal and hydrothermal treatment of UHPC samples was systematically varied and the phase formation analysed related to the strength development of a reference sample cured for 28 days in water. For the thermal treatment the results show that the strength increase depends on the protection against desiccation and can be ascribed to an improved pozzolanic reaction of the siliceous fillers. To achieve a significant enhancement of strength, a pre-storage time of few days and a long dwell time at elevated temperature/pressure are required. For the hydrothermal treatment already heating the specimens up to 185 °C in saturated steam followed by an immediate cooling leads to a substantial increase in compressive strength. Pre-storage time did not affect the result as far as a minimum of several hours is guaranteed. The improved performance is due to an increase in the pozzolanic and hydraulic reaction. Surprisingly, tobermorite was only found within a very thin layer at the surface of the sample, but not in the bulk. Sulphate and aluminium stemming from the decomposition of the ettringite are bound in the newly formed phases hydroxylellestadite and hydrogarnet. KW - UHPC KW - Thermal treatment KW - Hydrothermal treatment KW - Compressive strength KW - Phase development KW - Durability KW - Tobermorite KW - Hydroxylellestadite KW - Hydrogarnet PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-523402 SN - 1871-6873 SN - 1359-5997 VL - 54 IS - 1 SP - Article 44 PB - Springer Nature AN - OPUS4-52340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, P. A1 - Miccoli, L. A1 - Hoppe, Johannes T1 - Komposit-Fertigteile für Gebäudesanierung und Neubau N2 - Ziel war die Entwicklung neuer Konzepte für die Herstellung sicherer, energieeffizienter und erschwinglicher Materialien für Gebäudehüllen und Innenwände für ein gesünderes Wohnklima. Es werden Komposit-Fertigteile aus UHPC mit Wärmedämmung aus Porenbeton und aus Textilfaserbeton mit Wärmedämmung aus Schaumbeton vorgestellt. Diskutiert werden die Strategien zum Erreichen einer erhöhten Dauerhaftigkeit und Ressourceneffizienz sowie zur Erzeugung multifunktionaler Oberflächen. T2 - IZB Fachtagung Moderner Wohnungsbau CY - Berlin, Germany DA - 05.09.2017 KW - Baustoffe KW - Beton KW - Fertigteil KW - Sandwichelement KW - UHPC PY - 2017 AN - OPUS4-43002 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, P. A1 - Miccoli, L. A1 - Meng, Birgit T1 - Healthier life with eco-innovative components for housing constructions N2 - The project has developed a variety of new multifunctional and flexible building components for a healthier indoor environment. [H] house solutions are durable, energy efficient, safe and affordable. They are suitable for use in new buildings and for renovation. [H] house solutions cover aspects of long service life, reduced maintenance and long-term improvement of energy efficiency. T2 - H-House Abschluss-Kolloquium, Dauerausstellung am Demonstrator-Gebäude CY - Warsaw, Poland DA - 23.08.2017 KW - Building materials KW - Beton KW - UHPC PY - 2017 AN - OPUS4-43003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fontana, P. A1 - Miccoli, L. A1 - Hoppe, Johannes T1 - Komposit-Fertigteile für Gebäudesanierung und Neubau N2 - Ziel war die Entwicklung neuer Konzepte für die Herstellung sicherer, energieeffizienter und erschwinglicher Materialien für Gebäudehüllen und Innenwände für ein gesünderes Wohnklima. Es werden Komposit-Fertigteile aus UHPC mit Wärmedämmung aus Porenbeton und aus Textilfaserbeton mit Wärmedämmung aus Schaumbeton vorgestellt. Diskutiert werden die Strategien zum Erreichen einer erhöhten Dauerhaftigkeit und Ressourceneffizienz sowie zur Erzeugung multifunktionaler Oberflächen. T2 - IZB Fachtagung Moderner Wohnungsbau CY - Hamburg, Germany DA - 28.11.2017 KW - Baustoffe KW - Beton KW - Fertigteil KW - Sandwichelement KW - UHPC PY - 2017 AN - OPUS4-43201 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Lehmann, C. A1 - Selleng, C. A1 - Fontana, P. A1 - Meng, Birgit T1 - Autoclaving of ultra-high performance concrete (UHPC) N2 - By the combination of an optimized granulometry, a reduced water cement ratio and the use of superplasticizers ultra-high performance concrete achieves a compressive strength of over 150 N/mm2 and a high resistance regarding acids and water-soluble salts. In different Research projects the effect of an autoclavation on the mechanical strength and the phase composition was analyzed. In systematic studies, the concrete mix and the process parameters were varied. The results show that autoclavation leads to an improved pozzolanic and hydraulic reaction and significantly improves the mechanical strength compared to a conventional thermal treatment. If a minimum time-span for hydration is ensured, the achievable strength level is not dependent on the prestorage time. However, the duration of the autoclaving is significant. After the Maximum strength is reached there is only a very slight decrease, even if unrealistically long autoclaving times are applied. T2 - ICAAC 6th International Conference on Autoclaved Aerated Concrete CY - Potsdam, Germany DA - 04.09.2018 KW - Heat treatment KW - Hydroxylellestadite KW - Tobermorite KW - Ultra-high performance concrete KW - Zonation PY - 2018 SN - 978-3-433-03276-3 U6 - https://doi.org/10.1002/cepa.866 SP - 131 EP - 136 PB - Wilhelm Ernst & Sohn - Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin, Germanry AN - OPUS4-46357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miccoli, L. A1 - Fontana, P. A1 - Qvaesching, D. A1 - Kreft, O. A1 - Hoppe, Johannes A1 - Meng, Birgit T1 - UHPC-AAC facade elements: Structural design, production technology and mechanical behavior N2 - The aim of this study was to develop a lightweight composite facade element for new buildings and for the refurbishment of existing facades. These composite elements have been developed combining an insulation layer of autoclaved aerated concrete (AAC) with an external ultrahighperformance concrete (UHPC) supporting layer. This solution allows avoiding the use of connectors and facilitates the production procedure. The structural behavior of the facade elements is mainly influenced by the presence of the upturning edges that are able to increase the stiffness of the element and reduce the thickness of the external layer. The insulation material has no influence on the structural behavior of the UHPC boxes. Flexural tests were carried out to investigate a potential detachment of the external layer from the upturning edge. The photogrammetric Analysis used during the flexural tests essentially confirmed that the bond between the two UHPC layers cast in two steps is reliable. The quality of the bond between the external layer and the upturning edge is a key parameter to define the bearing capacity of the element. T2 - ICAAC 6th International Conference on Autoclaved Aerated Concrete CY - Potsdam, Germany DA - 04.09.2018 KW - Autoclaved aerated concrete KW - Flexural testing KW - Photogrammetric analysis KW - Production technology KW - Ultrahigh-performance concrete PY - 2018 SN - 978-3-433-03276-3 U6 - https://doi.org/10.1002/cepa.854 VL - 2 IS - 4 SP - 483 EP - 488 PB - Wilhelm Ernst & Sohn - Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin, Germany AN - OPUS4-47588 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Klinge, A. A1 - Roswag-Klinge, E. A1 - Richter, Matthias A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Payet, J. ED - Venkatarama Reddy, B. V. ED - Mani, M. ED - Walker, P. T1 - The Relevance of Earthen Plasters for Eco Innovative, Cost-Efficient and Healthy Construction—Results from the EU-Funded Research Project [H]house N2 - The European building sector is moving towards more complex and high-tech building approaches. While focusing on energy efficiency, aspects e.g. occupant health, sustainability and life cycle costing are often neglected. This study highlights the potential of earthen plasters in combination with natural ventilation for low-tech solutions. The EU funded project [H]house established the outstanding performance of earthen materials in light of hygrothermal and air purifying properties, which were further supported by experimental data from monitoring of naturally ventilated pilot buildings in Berlin. Additionally, [H]house demonstrated through LCC an increased cost efficiency of earth based low-tech solutions in comparison to conventional constructions relying on mechanical ventilation. KW - Climate responsive materials KW - Low-tech approach KW - IEQ KW - natural ventilation KW - LCC PY - 2019 SN - 978-981-13-5882-1 SN - 978-981-13-5883-8 U6 - https://doi.org/10.1007/978-981-13-5883-8_32 SN - 2363-7633 SN - 2363-7641 SP - 371 EP - 382 PB - Springer Nature Singapore Pte Ltd. CY - Singapur AN - OPUS4-47792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -