TY - CONF A1 - Neuschaefer-Rube, U. A1 - Bartscher, M. A1 - Neugebauer, M. A1 - Härtig, F. A1 - Goebbels, Jürgen A1 - Ehrig, Karsten A1 - Staude, Andreas T1 - Measurement of micro gears - comparison of optical, tactile-optical and CT-measurements N2 - Micro gears are applied in an increasing quantity in many applications. Therefore, precise measurements are of growing importance to ensure their quality. This contribution describes the measurement of gears of a micro planetary gear set with a tactile probe, a tactile-optical probe, an optical sensor, and computed tomography (CT). For the tactile measurements, a high precision piezoresistive microprobe was used. A so-called fiber probe was applied for tactile-optical measurements. This probe applies image processing to determine the position of the tactile probing element. For all tactile and tactile-optical measurements, single point probing was used. The optical measurements were carried out with an imaging sensor based on focus variation. Due to limited accessibility, on some gears not all regions could be measured by the optical sensor and the tactile-optical probe. In contrast to this, with CT the whole part could be measured with high point density. We used a micro-CT system and carried out measurements with Synchrotron-CT. All the sensors used deliver measurement data in Cartesian coordinates. It is a challenge to transfer these data into coordinates in which gear parameters are defined. For this, special attention must be paid to the determination of the gear axis and to the orientation of the teeth. The applied procedures are detailed for different micro gears. The comparison between data of different measurements was carried out successfully. The deviations between the CT data and the tactile or tactile-optical data lie in the range of only a few micrometers. KW - Micro gears KW - Coordinate metrology KW - Computed tomography KW - Optical sensors KW - Tactile probes PY - 2011 U6 - https://doi.org/10.1117/12.872413 SN - 0277-786X SN - 0038-7355 SN - 0361-0748 N1 - Serientitel: Proceedings series – Series title: Proceedings series IS - 7864 SP - 78640H-1 EP - 78640H-9 PB - VDE-Verl. CY - Berlin ; Offenbach AN - OPUS4-25998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehrig, Karsten A1 - Goebbels, Jürgen A1 - Meinel, Dietmar A1 - Paetsch, O. A1 - Prohaska, S. A1 - Zobel, Valentin T1 - Comparison of crack detection methods for analyzing damage processes in concrete with computed tomography N2 - Analyzing damages at concrete structures due to physical, chemical, and mechanical exposures need the application of innovative non-destructive testing methods that are able to trace spatial changes of microstructures. Here, the utility of three different crack detection methods for the analysis of computed tomograms of various cementitious building materials is evaluated. Due to the lack of reference samples and standardized image quality evaluation procedures, the results are compared with manually segmented reference data sets. A specific question is how automatic crack detection can be used for the quantitative characterization of damage processes, such as crack length and volume. The crack detection methods have been integrated into a scientific visualization system that allows displaying the tomography images as well as presenting the results. T2 - DIR 2011 - International symposium on digital industrial raidology and computed tomography CY - Berlin, Germany DA - 20.06.2011 KW - Crack detection KW - Computed tomography KW - Data visualization PY - 2011 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-243569 SN - 978-3-940283-34-4 IS - DGZfP-BB 128 (Poster 2) SP - 1 EP - 8 PB - Deutsche Gesellscahft für Zerstörungsfreie Prüfung e.V. (DGZfP) AN - OPUS4-24356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bartscher, M. A1 - Ehrig, Karsten A1 - Staude, Andreas A1 - Goebbels, Jürgen A1 - Neuschaefer-Rube, U. T1 - Application of an industrial CT reference standard for cast freeform shaped workpieces N2 - Industrial computed tomography (CT) today is an important method to analyze defects and to measure the geometry of technical products. The measurement capability of industrial CT often depends on the knowledge of the measurement errors being present. Only with this knowledge, effective corrections are possible by manufacturers, or adapted measurement procedures become possible for the customers. Thus, there is the strong need to have adequate reference standards both for the assessment of general dependencies and for the measurement of task-specific effects. Especially the latter are difficult to assess. This paper shows the application of a versatile dismountable workpiece-near reference body for the use with CT. The reference standard was made from a miniaturized cast aluminium (one-)cylinder head. It can be dismounted into four segments, each featuring reference geometries which enable a registration of CT measured and other reference datasets (e.g. from tactile CMM). The reference standard embodies complex freeform surfaces which are a challenging measurement task for CT and other sensors. Here the application of the reference standard is the study of the influence of material mixes. This is realized by adding pieces of other materials which disturb the mono-material measurement. Results of the application of the reference standard are presented using data from industrial micro-CT systems and CMM reference data. A special emphasis is given on the workflow of the data processing and the data analysis. T2 - International symposium on digital industrial radiology and computed tomography CY - Berlin, Germany DA - 20.06.2011 KW - Industrial reference standard KW - Computed tomographie KW - Freeform shaped workpieces PY - 2011 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-245532 SN - 978-3-940283-34-4 IS - DGZfP-BB 128 (We.4.3) SP - 1 EP - 12 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung e.V. (DGZfP) AN - OPUS4-24553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehrig, Karsten A1 - Bartscher, M. A1 - Goebbels, Jürgen A1 - Koch, M. A1 - Staude, Andreas T1 - Einfluss von Materialkombinationen auf das dimensionelle Messen mit Mikro-Computertomographie am Beispiel eines werkstücknahen Testkörpers N2 - Die Computertomographie (CT) hat sich als dimensionelle Messmethode in der industriellen Produktion etabliert. Durch Messungen an speziellen Prüfkörpern ist es möglich, quantitative Informationen über die metrologischen Eigenschaften dimensioneller Messungen zu erhalten. In dieser Arbeit wird einen Aluminium-Guss-Prüfkörper (120 mm x 90 mm x 60 mm) benutzt, mit dem – in der vorliegender Form – auch der Einfluss von Materialien unterschiedlicher Schwächung auf dimensionelle CT-Messungen untersucht werden kann. Der Prüfkörper ist in vier Segmente zerteilt, so dass auch innenliegende, raue Gussfreiformflächen der taktilen Koordinatenmessung zugänglich sind. Durch adaptierte Rubinkugeln als Referenzstrukturen können die CT-Messdaten in taktile Referenz-Koordinatensysteme überführt werden. Um den Einfluss von Materialien unterschiedlicher Schwächung auf das dimensionelle Messen mit CT zu untersuchen, wurden stärker schwächende ZTA-Störkugeln (Zirconia Toughened Alumina) mit zur Ausrichtung geeigneter Symmetriebrechung in der Nähe von ausgewählten taktilen Messstellen angebracht. Zur Bewertung der Messabweichungen dienen taktile Referenzmessungen an den ZTA-Kugeln sowie taktile Messungen an den Freiformflächen des Gussteils, wobei durch ein iteratives Antastverfahren eine verbesserte Erfassung der Geometrie auch bei starken lokalen Oberflächenkrümmungen sichergestellt wird. T2 - DGZfP-Jahrestagung 2011 CY - Bremen, Germany DA - 30.05.2011 KW - Mikro-CT KW - Dimensionelles Messen KW - Testkörper KW - Multimaterial PY - 2011 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-248878 SN - 978-3-940283-33-7 IS - DGZfP-BB 127 (Di.1.B.2) SP - 1 EP - 6 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) AN - OPUS4-24887 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehrig, Karsten A1 - Bartscher, M. A1 - Goebbels, Jürgen A1 - Härtig, F. A1 - Kniel, K. A1 - Neukamm, M. A1 - Neuschaefer-Rube, U. A1 - Staude, Andreas ED - Denecke, M. ED - Walker, C. T1 - Dimensional control of micro components with synchrotron computed tomography T2 - 20th International congress on X-ray optics and microanalysis CY - Karlsruhe, Germany DA - 2009-09-14 KW - Synchrotron radiation KW - Computed tomography KW - Dimensional measurement KW - Micro components PY - 2010 SN - 978-0-7354-0764-0 SN - 0094-243X SP - 164 EP - 171 PB - American Institute of Physics AN - OPUS4-21293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Staude, Andreas A1 - Ehrig, Karsten A1 - Goebbels, Jürgen A1 - Bartscher, M. A1 - Hilpert, U. A1 - Koch, M. T1 - Methode und Prüfkörper zum Nachweis von Gussdefekten in Aluminiumbauteilen mit Computertomographie T2 - DGZfP-Jahrestagung 2009 CY - Münster, Deutschland DA - 2009-05-18 PY - 2009 SN - 978-3-940283-16-0 IS - DGZfP-BB 115 (Mi.4.B.2) SP - 1 EP - 8 AN - OPUS4-20728 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bartscher, M. A1 - Neukamm, M. A1 - Hilpert, U. A1 - Neuschaefer-Rube, U. A1 - Härtig, F. A1 - Kniel, K. A1 - Ehrig, Karsten A1 - Staude, Andreas A1 - Goebbels, Jürgen T1 - Achieving traceability of industrial computed tomography KW - Industrial computed tomography (CT) KW - Coordinate metrology KW - Traceability PY - 2010 U6 - https://doi.org/10.4028/www.scientific.net/KEM.437.79 SN - 1013-9826 VL - 437 SP - 79 EP - 83 PB - Trans Tech Publ. CY - Aedermannsdorf AN - OPUS4-20985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehrig, Karsten A1 - Bartscher, M. A1 - Goebbels, Jürgen A1 - Schulze, M. A1 - Staude, Andreas T1 - Dimensionelles Messen unter Phasenkontrast mit Synchrotron Computertomographie N2 - Phasenkontrastmessungen haben sich als hilfreich bei der Kantenfindung von Strukturen mit nur geringem Absorptionskontrast erwiesen. Solche Messungen können besonders gut mit monochromatischer Röntgenstrahlung hoher räumlicher Kohärenz durchgeführt werden, wie sie bei der Synchrotron- Computertomographie (SY-CT) benutzt wird. Nachteilig wirken sich allerdings die Phasenverschiebung des Synchrotronstrahls über das Strahlprofil und damit die Kantenverbreiterung in den zu untersuchenden Strukturen aus. Daher ist ein dimensionelles Messen mit normalen Rekonstruktionsverfahren nicht möglich. In der vorliegenden Arbeit werden neue Filterverfahren zur Korrektur der Phasenverschiebung unter Beibehaltung des erhöhten Kontrastes bei der Rekonstruktion angewandt, um ausgewählte einkomponentige Referenzobjekte hinsichtlich der dimensionellen Messeigenschaften zu untersuchen. Als Referenz werden rückgeführte Messungen mit taktilen Koordinatenmessmaschinen herangezogen. Die Untersuchungen wurden im freien Strahl durch Variation des Abstandes zwischen Objekt und Detektor am Strahlrohr der BAM am Helmholtz- Zentrum Berlin für Materialien und Energie - Speicherring BESSY II durchgeführt. T2 - DGZfP-Jahrestagung 2010 CY - Erfurt, Deutschland DA - 2010-05-10 PY - 2010 SN - 978-3-940283-26-9 IS - DGZfP-BB 122 (Di.2.A.3) SP - 1 EP - 9 CY - Berlin AN - OPUS4-23208 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ehrig, Karsten A1 - Staude, Andreas A1 - Goebbels, Jürgen A1 - Bartscher, M. A1 - Koch, M. A1 - Neukamm, M. ED - Kastner, J. T1 - Evaluierung von Testkörpern zur Strahlaufhärtungskorrektur beim dimensionellen Messen mit Computertomographie T2 - Industrielle Computertomografie Tagung CY - Wels, Österreich DA - 2010-09-27 KW - Testkörper KW - Strahlaufhärtung KW - CT KW - Dimensionelles Messen PY - 2010 SN - 978-3-8322-9418-2 SN - 1610-4773 SP - 181 EP - 186 PB - Shaker Verlag GmbH AN - OPUS4-22033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Staude, Andreas A1 - Bartscher, M. A1 - Ehrig, Karsten A1 - Goebbels, Jürgen A1 - Koch, M. A1 - Neuschaefer-Rube, U. A1 - Nötel, Jörg T1 - Quantification of the capability of micro-CT to detect defects in castings using a new test piece and a voxel-based comparison method N2 - We present a modified aluminium casting which is especially suited as test piece for measuring casting defects and the geometry by means of cone-beam micro-focus X-ray systems, and which may become a reference standard for dimensional measurements and defect detection. To obtain a test piece with inner geometries measured by tactile means, we divided a small aluminium cylinder head into four pieces in such a way that most inner surfaces can be reached with a tactile probe. Reference geometries (spheres and cylinders) were applied to define a coordinate system for aligning the measurements in the disassembled and re-assembled state. The four pieces were re-assembled after the tactile measurement. The test piece also contains casting defects. In order to be able to use the assembled cylinder head as reference sample for defect detection, measurements with higher spatial resolution and better signal-to-noise ratio were performed on the single parts. For improving the reliability of the reference measurements, CT measurements of each part were carried out in three different orientations, and the individual defect detections were combined to obtain a reference data set with a high probability of defect detection and a low rate of erroneous detections. A new method for comparing the defect detection in a CT measurement to a reference data set is demonstrated, which provides individual information on every detected flaw. We discuss the results of measurements in the assembled state with respect to the reference data for flaw detection. KW - X-ray tomography KW - Casting KW - Defects KW - Porosity PY - 2011 U6 - https://doi.org/10.1016/j.ndteint.2011.05.006 SN - 0963-8695 VL - 44 IS - 6 SP - 531 EP - 536 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-24028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -