TY - JOUR A1 - Österle, Werner A1 - Nikonov, A. Y. A1 - Dmitriev, A. I. ED - Krzanowski, J. T1 - MD sliding simulations of amorphous tribofilms consisting of either SiO2 or carbon N2 - The sliding behaviors of two simplified tribofilms with amorphous structure consisting either of SiO₂ molecules or C atoms were simulated by molecular dynamics modeling. The objective was to identify mechanisms explaining the experimentally observed lubricating properties of the two amorphous films. The impacts of layer thickness, normal pressure, temperature and different substrate materials were studied systematically, while the sliding velocity was kept constant at 30 m/s. While the layer thickness was not critical, all the other parameters showed special effects under certain conditions. Normal pressure impeded void formation and could even eliminate voids if applied at high temperature. Stick-slip sliding was changed to smooth sliding at high temperature due to void healing. Considering the carbon film, high friction forces and shearing of the entire film was observed with diamond substrates, whereas interface sliding at low friction forces and an amorphous layer of iron mixed with carbon was observed if the supporting substrates consisted of α-Fe. Both films show a decrease of friction forces and smooth sliding behavior at elevated temperature, corresponding well to the tribological behavior of and advanced nanocomposite sliding against a steel disc under severe stressing conditions when high flash temperatures can be expected. KW - dry friction KW - amorphous silica film KW - amorphous carbon film KW - sliding simulation KW - molecular dynamics PY - 2016 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-379367 VL - 4 IS - 24 PB - MDPI CY - Basel, Switzerland AN - OPUS4-37936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Müller, Urs A1 - Desplanques, Y. A1 - Bulthé, A.-L. A1 - Degallaix, G. A1 - Dmitriev, A.I. T1 - 3rd Body formation of two different brake pad materials designed for railway application T2 - 5th European Conference on Braking (JEF 2006) CY - Lille, France DA - 2006-11-08 PY - 2006 SP - 107 EP - 115 AN - OPUS4-18699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Kloß, Heinz A1 - Urban, Ingrid A1 - Dmitriev, A.I. T1 - Towards a better understanding of brake friction materials N2 - This work focuses on surface changes induced by repeated brake applications and tries to provide explanations, how such material modifications might affect friction and wear properties of automotive disc brakes. Surface films were investigated locally by transmission electron microscopy (TEM) after having prepared thin cross-sections with a focused ion beam instrument (FIB). Since the observed friction layers revealed a nanocrystalline structure, modelling with the method of movable cellular automata (MCA) was performed by assuming an array of linked nanometer-sized particles. In spite of complicated material combinations at the pad surface, two very characteristic features were always observed at both the pad and disc surface, namely a steel constituent—either ferritic (pad) or pearlitic (disc), partly covered with patches of nanocrystalline iron oxide, on a zone of severe plastic deformation with fragmented grain structure. When using an automata size of 10 nm, reasonable values for the mean coefficient of friction (COF) were obtained, namely 0.35 and 0.85 for oxide-on-oxide and metal-on-metal contacts, respectively. Immediately after brake application mass-mixing and bond-breaking was observed within a narrow zone at both surfaces. KW - Brake pad KW - Brake disc KW - Composite material KW - Friction layer KW - Third body KW - MCA-modelling PY - 2007 U6 - https://doi.org/10.1016/j.wear.2006.12.020 SN - 0043-1648 VL - 263 IS - 7-12 SP - 1189 EP - 1201 PB - Elsevier CY - Amsterdam AN - OPUS4-15735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Kloß, Heinz A1 - Dmitriev, A.I. ED - Bartz, Wilfried J. ED - Friedrich Franek, T1 - Friction control during automotive braking - experimental observations and simulation at the nanometer scale T2 - 3rd Vienna International Conference - Nano-Technology CY - Vienna, Austria DA - 2009-03-18 KW - Bremse KW - Dritter Körper KW - Verschleiß KW - Reibung KW - Nanocharakterisierung KW - Modellierung PY - 2009 SN - 978-3-901657-32-0 SP - 335 EP - 341 AN - OPUS4-19222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Kloß, Heinz A1 - Dmitriev, A.I. T1 - Friction control during automotive braking: experimental observations and simulation at nanometer scale KW - Friction control KW - Friction film KW - Automotive braking KW - MCA model KW - Nanostructure PY - 2009 U6 - https://doi.org/10.1179/175158309X12586382418454 SN - 1751-5831 VL - 3 IS - 4 SP - 196 EP - 202 PB - Maney CY - London AN - OPUS4-20829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Kloß, Heinz A1 - Dmitriev, A.I. T1 - Modeling of Friction Evolution and Assessment of Impacts on Vibration Excitation at the Pad-Disc Interface T2 - 26th Annual Brake Colloquium & Exhibition CY - San Antonio, Texas, USA DA - 2008-10-12 KW - Friction materials KW - MCA-modeling KW - Friction films KW - Noise propensity KW - Friction-induced vibrations PY - 2008 SN - 978-0-7680-2097-7 IS - 2008-01-2582 SP - 303 EP - 311 AN - OPUS4-18695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Giovannozzi, A. A1 - Gradt, Thomas A1 - Häusler, Ines A1 - Rossi, A. A1 - Wetzel, B. A1 - Zhang, G. A1 - Dmitriev, A.I. T1 - Exploring the potential of Raman spectroscopy for the identification of silicone oil residue and wear scar characterization for the assessment of tribofilm functionality N2 - We applied a combination of Raman spectroscopy (RS) and cross-sectional transmission electron microscopy (X-TEM) to identify silicone oil residues and tribofilms at steel disc surfaces after tribological testing. Neither chemical cleaning nor mechanical removal of a 50 µm thick surface layer produced a surface without any silicone residue. Nevertheless, long-term tribological properties are not affected due to silicone degradation which has been proved by Raman spectroscopy. Excellent anti-wear and anti-friction properties of a nanocomposite at severe stressing conditions correlated with the formation of a silica-based tribofilm containing amorphous and graphite-like carbon nanoparticles. Since reliable carbon quantification by analytical TEM is difficult, RS is a useful complementary method for carbon identification at wear scars. KW - Raman spectroscopy KW - Cross-sectional TEM KW - Silicone oil residue KW - Tribofilm PY - 2015 U6 - https://doi.org/10.1016/j.triboint.2015.04.046 SN - 0301-679X VL - 90 SP - 481 EP - 490 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-33421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dörfel, Ilona A1 - Wollenschläger, Nicole A1 - Gradt, Thomas A1 - Wolter, Christian A1 - Reinstädt, Philipp A1 - Zeigmeister, U. A1 - Dmitriev, A. I. A1 - Nikonov, A. Y. T1 - Potential of different nickel coatings for optimizing the sliding behavior of electrical connectors N2 - The potential of several nickel coatings was investigated by reciprocating sliding tests against copper thus simulating the plug-socket system of an electrical connector. KW - Electrical connectors KW - Electro-plated nickel coatings KW - Electroless Ni-P KW - Cold-welding KW - Tribooxidation PY - 2018 U6 - https://doi.org/10.1016/j.triboint.2018.01.006 SN - 0301-679X SN - 1879-2464 VL - 120 SP - 491 EP - 501 PB - Elsevier Ltd. AN - OPUS4-44468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Urban, Ingrid ED - Jayashree Bijwe, T1 - Characterization of up to date brake friction materials T2 - IWAAFC-1, International Workshop on Advances in Asbestos free Friction Composites CY - Delhi, India DA - 2006-01-05 PY - 2006 SP - 21 EP - 35 CY - Delhi, India AN - OPUS4-18700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Orts Gil, Guillermo A1 - Schneider, Thomas A1 - Ren, H. A1 - Sun, X. T1 - Verification of nanometre-scale modelling of tribofilm sliding behaviour N2 - A model based on movable cellular automata has been applied to study the sliding behaviour of tribofilms formed during automotive braking. Since it is not possible yet to determine the composition of real tribofilms quantitatively, final verification of modelling results is needed. This was done by preparing artificial third bodies with compositions and nanostructures matching the ones assumed for modelling. Pin-on-disc tests were performed while applying the artificial third bodies to the contact. The results revealed that not only the structure of the third body but also the amount of the applied normal pressure determines the COF obtained by modelling and that much better correlation between experimental and modelling results was obtained while assuming high normal pressures at asperity contacts. KW - Automotive braking KW - Third body KW - Modelling KW - Sliding simulation PY - 2013 U6 - https://doi.org/10.1016/j.triboint.2013.02.018 SN - 0301-679X VL - 62 SP - 155 EP - 162 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-27946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Kloß, Heinz T1 - Does ultra-mild wear play any role for dry friction applications, such as automotive braking? N2 - Nanostructured third body films and/or storage of wear debris at the surfaces of the first bodies are deemed as prerequisites of sliding under ultra-mild wear conditions. Since such features have been observed experimentally on brake pads and discs, attempts were undertaken to study their sliding behaviour by modelling on the nanoscopic scale with an approach based on Movable Cellular Automata (MCA). The model rendered the possibility to study the influence of different nanostructures systematically and to assess the impact of different brake pad ingredients on the sliding behaviour, velocity accommodation and friction force stabilization at a sliding contact. Besides providing a review on previously published modelling results, some additional new graphs enabling better visualization of dynamic processes are presented. Although ultra-mild wear conditions were considered to be essential for achieving the desired tribological properties, transitions to mesoscopic and macroscopic wear mechanisms were studied as well. The final conclusion is that ultra-mild wear and corresponding smooth sliding behaviour play an important role during automotive braking, even though temporarily and locally events of severe wear may cause friction instabilities, surface damage and release of coarse wear particles. KW - Dry friction KW - Ultra-mild wear KW - Third body KW - MCA-model KW - Simulation PY - 2012 U6 - https://doi.org/10.1039/c2fd00117a SN - 1359-6640 SN - 1364-5498 VL - 156 IS - 0 SP - 159 EP - 171 PB - Soc. CY - Cambridge [u.a.] AN - OPUS4-26822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Kloß, Heinz T1 - Possible impacts of third body nanostructure on friction performance during dry sliding determined by computer simulation based on the method of movable cellular automata N2 - The tribological properties of nanostructured surface films formed during dry sliding, for example during automotive braking, were determined by modelling using the method of movable cellular automata. Starting from a basic model structure, consisting of magnetite with 13% graphite inclusions, the impact of additional soft and hard particles of different size and volume fraction was studied systematically. It was revealed that agglomerates of soft particles decomposed and finally mixed with the oxide in the same way as single nanoparticles. On the other hand, agglomerates of hard particles mixed with the other components without decomposing. Whereas increasing the amount of soft components in the third body lowered the coefficient of friction, the opposite occurred with the hard particles. The boundary conditions for obtaining smooth sliding conditions with minor fluctuations between friction forces at successive time steps could be defined. In addition to features of the nanostructure, the applied normal pressure impacted modelling results. Within the parameter range of smooth sliding behaviour, increasing pressure induced thicker granular interface layers, which lead to a slight decrease of the coefficient of friction. Changing the amount of soft or hard particles did not change this pressure dependency but only the friction level. KW - MCA-modelling KW - Third body KW - Nanoparticles KW - Dry friction PY - 2012 U6 - https://doi.org/10.1016/j.triboint.2011.11.018 SN - 0301-679X VL - 48 SP - 128 EP - 136 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-25469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Kloß, Heinz ED - Jayashree Bijwe, T1 - Basic considerations for the development of friction materials T2 - IWAAFC-2, International Workshop on Advances in Asbestos-free Friction Composites CY - Delhi, India DA - 2008-02-07 PY - 2008 SP - 24 EP - 51 PB - Indian Academy of Sciences CY - Delhi, India AN - OPUS4-18701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Gradt, Thomas A1 - Häusler, Ines A1 - Hammouri, Basem A1 - Morales Guzman, Pablo Israel A1 - Wetzel, B. A1 - Yigit, D. A1 - Zhang, G. T1 - Exploring the beneficial role of tribofilms formed from an epoxy-based hybrid nanocomposite N2 - The composition and nanostructure of a beneficial tribofilm formed during sliding of a hybrid nanocomposite against steel were characterized comprehensively. A similar nanostructure was produced by high energy ball milling of the three identified tribofilm constituents: silica, hematite and graphite. By supplying powders to a pin-on-disc test it has been shown that neither silica, nor hematite, nor a mixture of both provide the low coefficient of friction (COF) observed for the hybrid composite. Only if graphite was blended with the oxides, the low COF was obtained. Thus, a film of finely dispersed stable inorganic wear products containing 15 vol% graphite provides low friction and wear in the considered case. KW - TEM KW - Nanocomposite KW - Tribofilm KW - Ball milling KW - Pin-on-disc test PY - 2015 U6 - https://doi.org/10.1016/j.triboint.2015.03.006 SN - 0301-679X VL - 88 SP - 126 EP - 134 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-33035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A. I. A1 - Wetzel, B. A1 - Zhang, G. A1 - Häusler, Ines A1 - Jim, B.C. T1 - The role of carbon fibers and silica nanoparticles on friction and wear reduction of an advanced polymer matrix composite N2 - Excellent tribological properties of an advanced polymer matrix composite were obtained by a combination of micro- and nano-sized fillers. Surface features and the nanostructure of tribofilms were characterized by advanced microscopic techniques, and correlated with the macroscopic behavior in terms of wear rate and friction evolution. A model based on movable cellular automata was applied for obtaining a better understanding of the sliding behavior of the nanostructured tribofilms. The failure of the conventional composite without silica nanoparticles could be attributed to severe oxidational wear after degradation of an initially formed polymer transfer film. The hybrid composite preserves its antiwear and antifriction properties because flash temperatures at micron-sized carbon fibers, lead to polymer degradation and subsequent release of nanoparticles. It has been shown that the released particles are mixed with other wear products and form stable films at the disc surface thus preventing further severe oxidational wear. Furthermore, the released wear product also is embedding carbon fibers at the composite surface thus preventing fiber fragmentation and subsequent third body abrasion. With nanoscale modelling we were able to show that low friction and wear can be expected if the nanostructured silica films contain at least 10 vol.% of a soft ingredient. KW - Carbon fibers KW - Silica nanoparticles KW - Hybrid composite KW - Tribological properties KW - Tribofilm KW - Sliding simulation PY - 2016 U6 - https://doi.org/10.1016/j.matdes.2015.12.175 SN - 0264-1275 VL - 93 SP - 474 EP - 484 PB - Elsevier AN - OPUS4-35598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Deutsch, Cornelius A1 - Gradt, Thomas A1 - Orts Gil, Guillermo A1 - Schneider, Thomas A1 - Dmitriev, A.I. T1 - Tribological screening tests for the selection of raw materials for automotive brake pad formulations N2 - A modified pin-on-disc test was applied to determine tribological properties of typical brake pad constituents. Ball-milling of these ingredients together with iron oxide and graphite provided model materials displaying the main features of real third bodies. Solid lubricants like graphite affected the friction and wear behaviour of Fe3O4 powders considerably whereas further addition of hard nanoparticles induced only minor effects. This was corroborated by comparison with modelling results. MoS2 played a dual role. Depending on special conditions, this ingredient either reduced or increased friction. The latter could be explained, after nanoscopic characterization, by oxidation and destruction of the wear-protecting tribofilm. KW - Brake pad formulation KW - Raw materials KW - Third body KW - Pin-on-disc test PY - 2014 U6 - https://doi.org/10.1016/j.triboint.2014.01.017 SN - 0301-679X VL - 73 SP - 148 EP - 155 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-30221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikonov, A. Y.. A1 - Dmitriev, A. I. A1 - Österle, Werner T1 - Molecular dynamics study of slip mechanisms of nickel with amorphous-like Ni-P coating N2 - In the paper by using molecular dynamics method we investigate behavior of nickel-phosphorus compound in amorphous-like state under conditions of shear loading at the constant velocity. Samples with an amorphous layer of pure nickel and nickel-phosphorus compound were considered. The analysis showed that forces of shear resistance in the sample with an amorphous layer containing phosphorus in about 3 times less than the sample with a layer of pure nickel. Thus, it was shown that nickel-phosphorous coating in amorphous-like state may exhibit low friction properties, and, therefore, serve as the solid lubricant material. T2 - International Conference on Advanced Materials with Hierarchical Structure for New Technologies and Reliable Structures CY - Tomsk, Russia DA - 19.09.2016 KW - Local structural transformations KW - Lattice PY - 2016 U6 - https://doi.org/10.1063/1.4966457 VL - 1783 SP - 020164-1 EP - 020164-4 AN - OPUS4-38932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kloß, Heinz A1 - Österle, Werner A1 - Dmitriev, A.I. ED - Bartz, Wilfried J. T1 - Modelling mechanical friction and wear behaviour using numerical results of the movable cellular automata (MCA) method N2 - In the mechanical friction and wear process, normal and tangential (shear) forces cause elastic and plastic deformations, generate cracks and form loose wear particles through fracture processes. Depending on the working conditions, the material properties and the real contact Situation (topography), a third body is formed as a mechanical ly mixed layer, which determines different running-in and steady-state behaviours. Two dimensional (2D) MCA Simulation results will be described via empirical equations, which are related to the incubation time (period without wear) and the following running-in wear rate (kinetic concept of strength, fatigue wear model). In order to understand the running-in and steady-state wear, kinetic model equations for mass balance of the third body are useful and are therefore to be included in the investigation. For a more complex material behaviour, numerical Simulation results are also presented for friction at the pad-disk interface of automotive brakes. T2 - 19th International colloquium Tribology - Industrial and automotive lubrication CY - Stuttgart/Ostfildern, Germany DA - 21.01.2014 PY - 2014 SN - 978-3-943563-10-8 SP - Paper 8.10, 1 EP - 7 CY - Stuttgart/Ostfildern AN - OPUS4-30437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kloß, Heinz A1 - Santner, Erich A1 - Dmitriev, A.I. A1 - Shilko, E.V. A1 - Psakhie, S.G. A1 - Popov, V.L. T1 - Simulation of material behavior in tribological contacts on the basis of movable cellular automation method PY - 2003 UR - http://www.sciencedirect.com/science/journal/10299599 SN - 1029-9599 VL - 6 IS - 5-6 SP - 57 EP - 62 PB - Inst. of Strength Physics and Materials Science SB RAS CY - Tomsk AN - OPUS4-3708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khimich, M. A. A1 - Prosolov, K. A. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Monforte, X. A1 - Teuschl, A. H. A1 - Slezak, P. A1 - Ibragimov, E. A. A1 - Saprykin, A. A. A1 - Kovalevskaya, Z. G. A1 - Dmitriev, A. I. A1 - Bruno, Giovanni A1 - Sharkeev, Y. P. T1 - Advances in Laser Additive Manufacturing of Ti-Nb Alloys: From Nanostructured Powders to Bulk Objects N2 - The additive manufacturing of low elastic modulus alloys that have a certain level of porosity for biomedical needs is a growing area of research. Here, we show the results of manufacturing of porous and dense samples by a laser powder bed fusion (LPBF) of Ti-Nb alloy, using two distinctive fusion strategies. The nanostructured Ti-Nb alloy powders were produced by mechanical alloying and have a nanostructured state with nanosized grains up to 90 nm. The manufactured porous samples have pronounced open porosity and advanced roughness, contrary to dense samples with a relatively smooth surface profile. The structure of both types of samples after LPBF is formed by uniaxial grains having micro- and nanosized features. The inner structure of the porous samples is comprised of an open interconnected system of pores. The volume fraction of isolated porosity is 2 vol. % and the total porosity is 20 vol. %. Cell viability was assessed in vitro for 3 and 7 days using the MG63 cell line. With longer culture periods, cells showed an increased cell density over the entire surface of a porous Ti-Nb sample. Both types of samples are not cytotoxic and could be used for further in vivo studies. KW - Additive manufacturing KW - Biomaterials KW - Ti-Nb alloy KW - Nanostructured powder KW - Laser methods KW - Powder methods KW - Laser powder bed fusion PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-525344 VL - 11 IS - 5 SP - 1159 PB - MDPI AN - OPUS4-52534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -