TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Benke, Alexander A1 - Cloney, C. A1 - D’Hyon, S. A1 - Dufaud, O. A1 - Dyduch, Z. A1 - Gabel, D. A1 - Geoerg, P. A1 - Heilmann, V. A1 - Jankuj, V. A1 - Jian, W. A1 - Krause, U. A1 - Krietsch, Arne A1 - Mynarz, M. A1 - Norman, F. A1 - Skrinsky, J. A1 - Taveau, J. A1 - Vignes, A. A1 - Zakel, S. A1 - Zhong, S. T1 - 1st international round robin test on safety characteristics of hybrid mixtures JF - Journal of loss prevention in the process industries N2 - There is no applicable existing standard for the determination of safety characteristics for hybrid mixtures. While developing a new standard in a joint research project in Germany first results from parameter studies led to a standard procedure that can be adopted by laboratories that are already testing dusts in the so called 20L-sphere with as little additional effort as necessary. In fact, one of the main objectives of this research project was to keep modifications and adjustments from the generally accepted dust testing procedures as easy and minimal as possible so as to limit potential deviations from one laboratory to another. In this first round robin test on hybrid mixtures ever, with methane as gas component and a specific corn starch as dust sample, the practicality of the whole procedure, the scattering of the results and the deviation between the testing apparatuses is investigated. This paper summarizes the experimental procedure adopted and objectives of the first round-robin phase involving three of the four original German companies, plus volunteering laboratories from Australia, Belgium, Czech Republic, France, Poland and P.R. China. The results will have an impact on the new standard and may lead to robust data for later simulation purposes. KW - Hybrid mixtures KW - 20L-sphere KW - Round robin test KW - Turbulent combustion PY - 2022 DO - https://doi.org/10.1016/j.jlp.2022.104947 SN - 0950-4230 VL - 81 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-56516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Benke, Alexander A1 - Janovsky, B. A1 - Krause, U. A1 - Krietsch, Arne T1 - Influence of pre-ignition pressure rise on safety characteristics of dusts and hybrid mixtures JF - Fuel N2 - For the determination of the safety characteristics of dusts it is necessary to disperse the dust in the oxidating atmosphere (usually air). In the standard procedures for dusts this is realized by a partially evacuated explosion vessel (20L-sphere) in which the dust gets injected from a dust chamber pressurized with air. Shortly after that injection (60 ms) the dust cloud gets ignited under turbulent conditions, that are otherwise seen as almost ambient with 20 ◦C and about 1 bar (abs). While there has been a lot of research about the influence of the ignition delay time and the level of turbulence in the recent years little attention was paid to the pre–ignition pressure rise and the allowed variations in the standards. In the following work we showed that the allowed ranges for the pressures in the different dust standards influence the safety characteristics of dust alone severely. Even though hybrid mixtures are an emerging risk problem in an interconnected industry there is no standard for the determination of their safety characteristics. In this work it is shown that especially for the preparation of hybrid mixtures of flammable dust and gas the pressures after injection of the dust and the mixing procedure have a large influence on the composition of the tested mixtures and therefore on the safety characteristics. Considering both effects, wrong concentration of gas and wrong initial pressure, the discrepancy of safety characteristics from different facilities will be too big to applicable. The methods to overcome these weaknesses are also presented. KW - Hybrid mixtures KW - 20L-sphere KW - Pre-ignition pressure rise KW - Post-injection pressure drop KW - Safety characteristics KW - Mixing procedure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537358 DO - https://doi.org/10.1016/j.fuel.2021.122495 VL - 311 SP - 122495 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-53735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Krietsch, Arne A1 - Schröder, Volkmar T1 - Comparative study on standardized ignition sources used for explosion testing JF - Journal of loss prevention in the process industries N2 - For the determination of safety characteristics of gases, vapors and dusts different types of ignition sources are used in international standards and guidelines. The paper presents test results of a comparative calorimetric and visual study between four different types of ignition sources. The ignition procedures were analyzed visually with a high-speed camera and electric recordings. In addition to that, the influence of the electrode-orientation, -distance as well as ignition energy on the reproducibility of the exploding wire igniter was tested. The exploding wire is already in use for standardized determination of safety characteristics of gases, first tests on the suitability of the exploding wire igniter for dust testing have been carried out but are not standardized yet. Using the exploding wire, the ignition energy can be varied from 2 J to 10 000 J (2 x 5000 J) and thus it could be used for gases, vapors, dusts and hybrid mixtures. Moreover it can be used at high initial pressures and it is the only ignition source with an easily measurable ignition energy release. Furthermore, it does not introduce another chemical reaction into the system. Finally, a proposal for a standard ignition source for explosion tests on hybrid mixtures is derived from the test results. T2 - 13th International Symposium on Hazards, Prevention, and Mitigation of Industrial Explosions CY - Braunschweig, Germany DA - 27.07.2020 KW - Ignition source KW - Exploding wire KW - Hybrid mixtures KW - Safety characteristics determination PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104516 SN - 0950-4230 VL - 71 IS - July SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-52548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Hecht, Kristin A1 - Gabel, D. A1 - Zakel, S. A1 - Krietsch, Arne T1 - Requirements for a Hybrid Dust-Gas-Standard: Influence of the Mixing Procedure on Safety Characteristics of Hybrid Mixtures JF - Fire N2 - While developing a standard for the determination of safety characteristics for hybrid mixtures the authors discovered, that, beside the ignition source, the mixing procedure is the main difference between the single-phase standards for dusts and gases. The preparation of hybrid mixtures containing a flammable gas and a flammable dust in the 20 L-sphere can be realized in different ways. Either the flammable gas is filled only in the sphere or only in the dust container or in both. In previous works, almost always the first method is applied, without giving any information on the accuracy of the gas mixtures. In this work the accuracy of the gas mixtures and the results of the tests applying two methods of mixing were studied. No significant influence of the mixing method itself on the safety characteristics explosion pressure pex and the normalized rate of pressure rise (K-value) was found. Obviously, homogenization of the gas mixtures can be obtained sufficiently by the turbulence that is caused during the injection from the dust container into the explosion chamber within a short time. However, the mixing procedure has a great influence on the accuracy of the gas amount of the mixtures obtained. Without modifying the 20 L-sphere by installing precise pressure sensors, assuring its tightness and performing gas analysis, it must be expected, that the accuracy of the gas mixtures is very low. This has a significant influence on the measured safety characteristics and may lead to unsafe facilities or unnecessary expensive safety measures. KW - Hybrid mixtures KW - 20 L-sphere KW - Pre-ignition pressure rise KW - Post-injection pressure drop KW - Safety characteristics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554610 DO - https://doi.org/10.3390/fire5040113 VL - 5 IS - 4 SP - 1 EP - 10 PB - MDPI CY - Basel AN - OPUS4-55461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Krietsch, Arne A1 - Schröder, Volkmar T1 - Entwicklungen zu Bestimmungsverfahren für sicherheitstechnische Kenngrössen hybrider Gemische T2 - VDI-Fachtagung "Sichere Handhabung brennbarer Stäube" N2 - Zur Bestimmung sicherheitstechnischer Kenngrößen (STK) von hybriden Gemischen (Gemisch aus mindestens zwei brennbaren Phasen, wie z.B. Staub/Gas- oder Gas/Dampf-Gemisch) existieren bislang keine einheitlichen, genormten Prüfmethoden. Die Normen und Regelwerke zur Bestimmung der STK von einphasigen brennbaren Systemen (Staub, Gas, Dampf) unterscheiden sich teilweise erheblich. Beispielsweise sind in den jeweiligen Normen für Stäube, Gase und Dämpfe unterschiedliche Zündquellen und Zündenergien definiert. Des Weiteren unterscheiden sich die in den Normen definierten Prüfabläufe bei der Gemischherstellung. Bei der Entwicklung einer einheitlichen Norm für hybride Gemische muss der Einfluss dieser beiden Parameter ermittelt werden, um die Vergleichbarkeit mit den STK der einzelnen Komponenten Gas, Staub und Dampf gewährleisten zu können und bisherige Erkenntnisse zu hybriden Gemischen interpretieren und bewerten zu können. T2 - VDI-Fachtagung "Sichere Handhabung brennbarer Stäube" CY - Online meeting DA - 04.11.2020 KW - Explodierender Draht KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische PY - 2020 SN - 978-3-18-092376-5 SN - 0083-5560 VL - 2376 SP - 3 EP - 15 PB - VDI Verlag GmbH CY - Düsseldorf AN - OPUS4-51789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Krietsch, Arne A1 - Schröder, Volkmar T1 - Comparative study on standardized ignition sources used for explosion testing T2 - 13th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions N2 - For the determination of safety characteristics of gases, vapors and dusts different types of ignition sources are used in international standards and guidelines. Table 1 compares technical relevant ignition sources with their main features. The paper presents test results of a comparative calorimetric and visual study between four different types of ignition sources. The ignition procedures were analyzed visually with a high-speed camera and electric recordings. In addition to that, the influence of the electrode-orientation, -distance as well as ignition energy on the reproducibility of the exploding wire igniter was tested. The exploding wire is already in use for standardized determination of safety characteristics of gases, first tests on the suitability of the exploding wire igniter for dust testing have been carried out by Scheid et al. Using the exploding wire, the ignition energy can be varied from 2 to 10 000 J (2 x 5 000 J) and thus it could be used for gases, vapors, dusts and hybrid mixtures. Moreover it can be used at high initial pressures and it is the only ignition source with an easily measurable ignition energy release. Furthermore, it does not introduce another chemical reaction into the system. Finally, a proposal for a standard ignition source for explosion tests on hybrid mixtures is derived from the test results. T2 - 13th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions CY - Online meeting DA - 27.07.2020 KW - Ignition source KW - Exploding Wire KW - Hybrid mixtures KW - Safety characteristics determination PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517908 UR - https://oar.ptb.de/files/download/5f3e662f4c93901010006dbf DO - https://doi.org/10.7795/810.20200724 VL - 13 SP - 864 EP - 875 PB - PTB Physikalisch-Technische Bundesanstalt Braunschweig AN - OPUS4-51790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Schröder, Volkmar A1 - Askar, Enis A1 - Gabel, D. A1 - Hirsch, W. A1 - Kleinert, J. A1 - Krause, U. A1 - Krietsch, Arne A1 - Meistes, J. A1 - Sachtleben, A. A1 - Schmidt, Martin T1 - Sicherheitstechnische Kenngrößen des Explosionsschutzes von hybriden Stoffgemischen - Normungsfähige Bestimmungsverfahren T2 - Tagungsband der 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit N2 - In diesem Verbundvorhaben werden standardisierte Messverfahren für hybride Gemische erarbeitet, die der Bestimmung sicherheitstechnischer Kenngrößen des Explosionsschutzes dienen. Unter einem hybriden Gemisch wird dabei ein mehrphasiges System aus Brenngas oder brennbarem Dampf, sowie Luft und brennbarem Staub verstanden. Die Veröffentlichung der Ergebnisse erfolgt in einem Abschlussbericht und als DIN-Spezifikation (DIN SPEC). Diese DIN SPEC versetzt Prüfinstitute und Industrie in die Lage, Explosionsgefahren beim Betrieb technischer Anlagen mit hybriden Gemischen einzuschätzen und damit Prozesse sowohl sicherer als auch effizienter zu steuern. Dieses Projekt wird im Rahmen des WIPANOProgramms (Wissens- und Technologietransfer durch Patente und Normen) vom BMWi gefördert. T2 - 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 07.11.2019 KW - Explosionsschutz KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische KW - Normung PY - 2019 SN - 978-3-89746-220-5 SP - 73 CY - Frankfurt am Main AN - OPUS4-49954 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Hecht, Kristin A1 - Gabel, Dieter A1 - Geoerg, Paul A1 - Krause, Ulrich A1 - Dufaud, Olivier A1 - Krietsch, Arne ED - Amyotte, Paul T1 - The maximum rate of pressure rise of hybrid mixtures JF - Journal of Loss Prevention in the Process Industries N2 - The maximum rate of pressure rise (dp/dt)𝑚𝑎𝑥 and the corresponding K-value of hybrid mixtures containing flammable gases and dusts are important for constructive explosion protection measures. Since the safety characteristics of dusts and gases are determined under different conditions, there has been considerable confusion about the influence of flammable gas on the (dp/dt) of dusts and vice versa. While some investigations showed comparably higher values for hybrid mixtures, others stated that the highest value for the gas component alone is the worst case. The first part of this paper focuses on the confusion around the different statements about (dp/dt)𝑚𝑎𝑥 of hybrid mixtures and where they come from. In the second part of this paper experimental results are presented that illustrate how to clarify the different findings of past research and show what to expect as a real worst-case-value for hybrid mixtures. KW - Hybrid Mixtures KW - 20L-sphere KW - Turbulent combustion KW - Maximum rate of pressure rise PY - 2023 DO - https://doi.org/10.1016/j.jlp.2023.105178 SN - 0950-4230 SN - 1873-3352 VL - 86 SP - 1 EP - 9 PB - Elsevier CY - Amsterdam AN - OPUS4-58435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -