TY - JOUR A1 - Österle, Werner A1 - Wever, H. A1 - Bunge, H. T1 - Development of microstructure and texture of cold-rolled a iron JF - Metal science N2 - Optical and electron metallography have been used to investigate the development of different microstructures in Armco Fe after rolling reductions between 0 and 90%. Simultaneously, the orientation distribution functions have been calculated from pole figures obtained by X-ray diffraction. Different stages of texture development could be assigned to typical microstructures. Strain inhomogeneities, such as microbands and shear bands, caused some broadening of the texture and a slight deviation of one skeleton line from the predicted fibre texture component. The decomposition of orientations near {111} < 121 > , and the strengthening of {211} < 011 > after high rolling reductions, was not due to mechanical twinning but could rather be explained by assuming {211} < 111 > slip. 30 ref.--AA PY - 1983 DO - https://doi.org/10.1179/030634583790420772 SN - 0306-3453 SN - 0026-0673 VL - 17 SP - 333 EP - 340 PB - Metals Society CY - London AN - OPUS4-2389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Wever, H. A1 - Bunge, H. T1 - Development of microstructure and texture of cold rolling α iron JF - Metal Science PY - 1983 SN - 0026-0681 IS - 17 SP - 333 EP - 340 PB - Maney Publ. CY - London, UK AN - OPUS4-36056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Urban, Ingrid A1 - Severin, D. A1 - Trepte, S. T1 - Correlations between surface modification and tribological performance of brake pads JF - Surface engineering N2 - The formation of a third body layer on a conventional friction material during braking tests was studied in some detail using TEM, SEM, and X-ray photoelectron spectroscopy (XPS) techniques. Plate shaped micro-contact areas representing a compositional mix of all components of the tribocouple and exhibiting a nanocry stalline microstructure were identified after a run-in period. PY - 2001 DO - https://doi.org/10.1179/026708401101517700 SN - 0267-0844 SN - 1743-2944 VL - 17 IS - 2 SP - 123 EP - 125 PB - Institute of Metals CY - London AN - OPUS4-2367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Urban, Ingrid A1 - Nebauer, E. T1 - Alloying reactions of Au-Ni-Ge ohmic contacts to n-GaAs T2 - Proceedings of the 13th International Conference on Electron Microscopy PY - 1994 SP - 781 EP - 782 CY - Les Ulis AN - OPUS4-2479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Urban, Ingrid A1 - Gesatzke, Wolfgang A1 - Rooch, Heidemarie ED - Bartz, Wilfried J. T1 - Characterization and evaluation of the formation of friction layers during braking with conventional PMC friction material against a cast iron rotor T2 - Tribology and lubrication engineering - 14th International Colloquium Tribology T2 - 14th International Colloquium Tribology, "Tribology and Lubrication Engineering" CY - Stuttgart, Germany DA - 2004-01-13 PY - 2004 SN - 3-924813-54-X VL - 1 SP - 483 EP - 489 PB - Techn. Akad. Esslingen CY - Ostfildern AN - OPUS4-3494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Urban, Ingrid T1 - Third body formation on brake pads and rotors JF - Tribology International N2 - The surfaces of a brake pad and rotor were investigated after a run-in period during which a stable coefficient of friction had developed. The Focused Ion Beam Technique (FIB) was used to reveal tribologically induced surface films and for cross-sectional preparation of superficial layers. Additional information was obtained by TEM/EDS of thin lamellae prepared with the FIB and by surface analytical methods (GDOS, XPS and RS). Microscopic contact areas of the pad showed bright contrast in Scanning Ion Microscopy (SIM). This was attributed to severe plastic deformation finally leading to a nanocrystalline microstructure. Metallic particles of the pad, the so-called primary contact areas, were mostly covered with a smooth oxide layer of less than 1 µm thickness. Above this layer a thin (100 nm) partly amorphous film was often observed. The film was not only restricted to the metal particles, but also spread over adjacent regions, suggesting that secondary plateaus had formed. Similar layers and films, although with slightly different composition and structure, were also observed at the surface of the rotor. KW - Friction material KW - Friction layer KW - Friction film KW - Third body KW - Brake PY - 2005 DO - https://doi.org/10.1016/j.triboint.2005.04.021 SN - 0301-679X VL - 39 IS - 5 SP - 401 EP - 408 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-12309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Urban, Ingrid T1 - Friction layers and friction films on PMC brake pads JF - Wear N2 - A rather new tool, the focused ion beam (FIB) technique, was used to characterise superficial layers at micro-contact areas of a commercial brake pad. The friction material was a polymer matrix composite (PMC) with approximately 50% metal content (semi-metallic) and the counter part was a cast iron rotor. Though the contact areas were not visible as topographic features, they could be identified with the aid of their increased secondary electron emission during FIB-scanning of the surface after tribological activation. Target preparation of micron-sized cross-sections with the FIB enabled the study of superficial layers at predetermined sites at high magnification. Depending on the constituent of the pad, one, two or three layers were identified. The three layer structure comprised: (i) a 100 nm thick friction film containing nanocrystalline metal oxides and an amorphous phase which was enriched with sulphur, (ii) a nanocrystalline friction layer of compacted wear debris accommodating surface roughness and (iii) a severely deformed layer if the supporting constituent was a metal particle. Though the majority of loose wear particles was iron oxide, the friction film which adhered tightly to the pad surface contained a large amount of copper and sulphur, whereas zinc was transferred to the cast iron rotor. KW - Brake KW - Friction film KW - Friction layer KW - Oxidational wear KW - FIB PY - 2004 DO - https://doi.org/10.1016/j.wear.2003.12.017 SN - 0043-1648 VL - 257 IS - 1-2 SP - 215 EP - 226 PB - Elsevier CY - Amsterdam AN - OPUS4-7645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Rooch, Heidemarie A1 - Pyzalla, A. A1 - Wang, L. T1 - Investigation of white etching layers on rails by optical microscopy, electron microscopy, X-ray and synchrotron X-ray diffraction JF - Materials science and engineering A N2 - Patches of white etching layers on rail surfaces were investigated using sophisticated techniques like cross-sectional transmission electron microscopy (XTEM) and synchroton X-ray diffraction. Optical microscopy failed to resolve the microstructure, but in the TEM submicron grains with high dislocation densities and occasional twins, which are characteristic features of high carbon martensite, were observed. The martensitic structure was confirmed by evaluation of synchroton X-ray diffraction line profiles. The latter technique also allowed to determine dislocation densities of the order of 1012 cm-2 and residual compressive stresses of about 200 MPa. KW - Cross-sectional transmission electron microscopy KW - White etching layers KW - X-ray diffraction PY - 2001 DO - https://doi.org/10.1016/S0921-5093(00)01842-6 SN - 0921-5093 SN - 1873-4936 VL - 303 SP - 150 EP - 157 PB - Elsevier CY - Amsterdam AN - OPUS4-2370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Ressel, P. T1 - XTEM investigation of Ge/Pd shallow contact to p-IN0.53Ga0.47As JF - Materials science & engineering B N2 - Cross-sectional transmission electron microscopy, in combination with energy dispersive X-ray spectroscopy and focused beam microdiffraction, was applied to study the solid-state reactions taking place during contact formation of the system Ge(115 nm)/Pd(50 nm)—In0.53Ga0.47As. In order to get information about the sequence of the different processes, rapid thermal, annealing experiments in the range 225–400 °C were performed. The following features were observed: at 225 °C Pd reacted with the substrate forming the quaternary phase PdxIn0.53Ga0.47As (x ˜ 4), and with the Ge-layer forming mainly PdGe and Pd2Ge. Between PdxIn0.53Ga0.47As and In0.53Ga0.47As, a 5 nm thick amorphous Pd-In-Ga-As layer remained, indicating that the first reaction step was solid-state amorphization. After annealing at 350 °C, PdxIn0.53Ga0.47As disappeared and regrowth of In0.53Ga0.47As occured. Finally, at 400 °C, residual Ge from the amorphous top layer diffused to the interface and grew epitaxially on the regrown In0.53Ga0.47As, thus separating the III–V compound semiconductor from the Pd-Ge reaction products. The interface remained flat, while only about 10 nm of the active In0.53Ga0.47As layer had been modified during the annealing processes. PY - 1996 DO - https://doi.org/10.1016/0921-5107(96)01580-2 SN - 0921-5107 SN - 1873-4944 VL - 40 IS - 1 SP - 42 EP - 49 PB - Elsevier CY - Amsterdam AN - OPUS4-2513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Prietzel, Claudia A1 - Kloß, Heinz A1 - Dmitriev, Andrey T1 - On the role of copper in brake friction materials JF - Tribology International N2 - Copper is a major ingredient in friction materials used for automotive braking. The purpose of this study was to find out how copper contributes to good brake performance properties in addition to providing good thermal conductivity. Microstructural investigations of copper chips at the surfaces of brake pads revealed a zone of severe plastic deformation which provides high hardness, but there is also evidence of recrystallized copper nano-particles which are incorporated into friction layers as soft ingredient once detached from the pad surface. Thus copper seems to play a dual role, firstly as reinforcing element of the brake pad providing primary contact sites, and secondly as solid lubricant by contributing to the formation of a layer of granular material providing velocity accommodation between the rotating disc and fixed pad. Confirmation for this hypothesis was obtained by modelling contact sites on the nanometre scale with the method of movable cellular automata. Results show both, the similarity of steel fibres and copper macro-particles in respect to providing primary contact sites, as well as similar sliding behaviours of friction layers containing either copper or graphite as soft inclusions. Furthermore, it is shown that not only material properties, but also the concentration of solid lubricant particles in the friction layers, determine conditions for friction force stabilization and smooth sliding behaviour. KW - Friction material KW - Friction layer KW - Copper macro-particle KW - Copper nano-particle PY - 2010 DO - https://doi.org/10.1016/j.triboint.2010.08.005 SN - 0301-679X VL - 43 IS - 12 SP - 2317 EP - 2326 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-22342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Prietzel, Claudia A1 - Dmitriev, Andrey T1 - Investigation of surface film nanostructure and assessment of its impact on friction force stabilization during automotive braking JF - International journal of materials research N2 - The unique nanostructure formed during severe as well as moderate braking on the surface of brake discs was investigated by conventional and analytical Transmission Electron Microscopy. In both cases nanocrystalline magnetite mixed with carbon nanoinclusions and minor amounts of other pad constituents were identified. On the basis of these observations the friction performance of a single micro-contact was simulated with the method of Movable Cellular Automata. Inspite of a simplified nanostructure which was examined in two dimensions only, the calculated mean coefficient of friction fitted well to the value usually demanded for automotive braking. Furthermore, the model predicts that oxide films without soft nanoinclusions are not capable of providing smooth velocity accommodation at the pad–disc interface and thus lead to unstable friction behaviour. KW - Friction KW - Third body film KW - Nanostructure KW - MCA-model KW - EFTEM PY - 2010 SN - 1862-5282 VL - 101 IS - 5 SP - 669 EP - 675 PB - Carl Hanser CY - München AN - OPUS4-22343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Portella, Pedro Dolabella A1 - Ziebs, Josef A1 - Jiao, Feng ED - Lütjering, G. T1 - Mechanical behaviour of alloy 800h under cyclic biaxial loading T2 - Fatigue '96 T2 - 6th International Fatigue Congress CY - Berlin, Germany DA - 1996-05-06 KW - Legierung KW - Belastung, zyklisch KW - Beanspruchung, mechanisch PY - 1996 SN - 0-08-042268-3 VL - 2 IS - 2 SP - 989 EP - 994 PB - Pergamon CY - Oxford AN - OPUS4-669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Orts Gil, Guillermo A1 - Gross, Thomas A1 - Deutsch, Cornelius A1 - Hinrichs, R. A1 - Vasconcellos, M.A.Z. A1 - Zoz, H. A1 - Yigit, D. A1 - Sun, X. T1 - Impact of high energy ball milling on the nanostructure of magnetite-graphite and magnetite-graphite-molybdenum disulphide blends JF - Materials characterization N2 - Different, partly complementary and partly redundant characterization methods were applied to study the transition of magnetite, graphite and MoS2 powders to mechanically alloyed nanostructures. The applied methods were: Transmission electron microscopy (TEM), Mössbauer spectroscopy (MS), Raman spectroscopy (RS), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The main objective was to prepare a model material providing the essential features of a typical tribofilm forming during automotive braking, and to assess the impact of different constituents on sliding behaviour and friction level. Irrespective of the initial grain size, the raw materials were transferred to a nanocrystalline structure and mixed on a nanoscopic scale during high energy ball milling. Whereas magnetite remained almost unchanged, graphite and molybdenum disulphide were transformed to a nanocrystalline and highly disordered structure. The observed increase of the coefficient of friction was attributed to a loss of lubricity of the latter ingredient due to this transformation and subsequent oxidation. KW - Ball milling KW - Mössbauer spectroscopy KW - Raman spectroscopy KW - Transmission electron microscopy KW - X-ray diffraction KW - X-ray photoelectron spectroscopy PY - 2013 DO - https://doi.org/10.1016/j.matchar.2013.09.007 SN - 1044-5803 SN - 1873-4189 VL - 86 SP - 28 EP - 38 PB - Elsevier Inc. CY - New York, NY AN - OPUS4-29697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Nikonov, A. Y. A1 - Dmitriev, A. I. ED - Krzanowski, J. T1 - MD sliding simulations of amorphous tribofilms consisting of either SiO2 or carbon JF - Lubricants N2 - The sliding behaviors of two simplified tribofilms with amorphous structure consisting either of SiO₂ molecules or C atoms were simulated by molecular dynamics modeling. The objective was to identify mechanisms explaining the experimentally observed lubricating properties of the two amorphous films. The impacts of layer thickness, normal pressure, temperature and different substrate materials were studied systematically, while the sliding velocity was kept constant at 30 m/s. While the layer thickness was not critical, all the other parameters showed special effects under certain conditions. Normal pressure impeded void formation and could even eliminate voids if applied at high temperature. Stick-slip sliding was changed to smooth sliding at high temperature due to void healing. Considering the carbon film, high friction forces and shearing of the entire film was observed with diamond substrates, whereas interface sliding at low friction forces and an amorphous layer of iron mixed with carbon was observed if the supporting substrates consisted of α-Fe. Both films show a decrease of friction forces and smooth sliding behavior at elevated temperature, corresponding well to the tribological behavior of and advanced nanocomposite sliding against a steel disc under severe stressing conditions when high flash temperatures can be expected. KW - dry friction KW - amorphous silica film KW - amorphous carbon film KW - sliding simulation KW - molecular dynamics PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-379367 DO - https://doi.org/10.3390/lubricants4030024 VL - 4 IS - 24 PB - MDPI CY - Basel, Switzerland AN - OPUS4-37936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Nebauer, E. A1 - Hilsenbeck, J. A1 - Würfl, J. A1 - Klein, A. T1 - XTEM and TFXRD investigations of ohmic Ti/Al/Ti/Au/WSiN contacts on AlGaN/GaN HFET layer systems JF - Semiconductor science and technology N2 - The microstructural features of the high-temperature-stable ohmic contact system Ti/Al/Ti/Au/WSiN on AlGaN/GaN were investigated using analytical transmission electron microscopy and thin film x-ray diffraction. For two typical rapid thermal annealing steps at 750 °C (non-ohmic behaviour) and 850 °C (ohmic behaviour) the intermetallic phases at the metal-semiconductor interface are presented. Increased annealing leads to the transformation of an Al2Au-AlAuTi phase mixture to a mixture of Al2Au-Al3Au8 phases and the formation of Ti-Al-nitride layers at the interfaces. In light of these results the electrical contact properties are discussed. PY - 2002 DO - https://doi.org/10.1088/0268-1242/17/3/312 SN - 0268-1242 SN - 1361-6641 VL - 17 IS - 3 SP - 249 EP - 254 PB - IOP Publ. CY - Bristol AN - OPUS4-1380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Müller, Urs A1 - Desplanques, Y. A1 - Bulthé, A.-L. A1 - Degallaix, G. A1 - Dmitriev, A.I. T1 - 3rd Body formation of two different brake pad materials designed for railway application T2 - 5th European Conference on Braking (JEF 2006), November 8-9, 2006, Lille, France (Proceedings) T2 - 5th European Conference on Braking (JEF 2006) CY - Lille, France DA - 2006-11-08 PY - 2006 SP - 107 EP - 115 AN - OPUS4-18699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Li, Pengxi A1 - Nolze, Gert T1 - Influence of surface finishing on residual stress depth profiles of a coarse-grained nickel-base superalloy JF - Materials science and engineering A N2 - Residual stress depth profiles of a cast nickel-base superalloy were measured by regarding the deflections occurring in plate-shaped specimens while successively removing layers from the machined or treated surface by electropolishing. The results are in good agreement with previous findings showing (i) the influence of grinding parameters on the width of so-called white layers, which correspond to steep gradients of residual tensile stress, and (ii) a broad zone of compressive residual stress in the case of shot peening. KW - Superalloy KW - Residual stress KW - Grinding KW - Shot peening PY - 1999 SN - 0921-5093 SN - 1873-4936 VL - 262 IS - 1-2 SP - 308 EP - 311 PB - Elsevier CY - Amsterdam AN - OPUS4-13977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Li, Pengxi T1 - Development of nanocrystalline microstructures in nickel-base superalloys by grinding and mechanical alloying T2 - European Congress on Electron Microscopy T2 - 10th European Congress on Electron Microscopy (EUREM) CY - Granada, Spain DA - 1992-09-07 PY - 1992 SP - 313 EP - 314 CY - Stockholm AN - OPUS4-2472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Li, Pengxi T1 - Microstructural changes induced by grinding of nickel-base superalloy IN 738 LC and their relationship to machining parameters JF - Zeitschrift für Metallkunde PY - 1994 SN - 0179-4841 SN - 0044-3093 VL - 85 SP - 20 EP - 27 PB - Hanser CY - München AN - OPUS4-2477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Li, Pengxi T1 - Mechanical and thermal response of a nickel-base superalloy upon grinding with high removal rates JF - Materials science and engineering A KW - Creep feed grinding KW - Subsurface zones KW - Temperature calculations KW - Local melting PY - 1997 SN - 0921-5093 SN - 1873-4936 VL - 238 SP - 357 EP - 366 PB - Elsevier CY - Amsterdam AN - OPUS4-2362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Krause, S. A1 - Moelders, Theodor A1 - Neidel, A. A1 - Oder, Gabriele A1 - Völker, J. T1 - Influence of heat treatment on microstructure and hot crack susceptibility of laser-drilled turbine blades made from René 80 JF - Materials characterization N2 - Turbine components from conventionally cast nickel-base alloy René 80 show different hot cracking susceptibilities depending on their heat treatment conditions leading to slightly different microstructures. Electron probe micro-analysis, focused ion beam technique and analytical transmission electron microscopy were applied to reveal and identify grain boundary precipitates and the γ–γ'-microstructure. The distribution of borides along grain boundaries was evaluated statistically by quantitative metallography. The following features could be correlated with an increase of cracking susceptibility: i) Increasing grain size, ii) increasing fraction of grain boundaries with densely spaced borides, iii) lack of secondary γ'-particles in matrix channels between the coarse cuboidal γ'-precipitates. The latter feature seems to be responsible for linking-up of cracked grain boundary precipitates which occurred as an additional cracking mechanism after one heat treatment, whereas decohesion at the boride-matrix-interface in the heat affected zone of laser-drilled holes was observed for both heat treatments. KW - Turbine blades KW - Nickel-base superalloy KW - Laser drilling KW - Hotcrack susceptibility KW - Grain boundary precipitates PY - 2008 DO - https://doi.org/10.1016/j.matchar.2008.01.021 SN - 1044-5803 SN - 1873-4189 VL - 59 IS - 11 SP - 1564 EP - 1571 PB - Elsevier CY - New York, NY AN - OPUS4-17932 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Kloß, Heinz A1 - Urban, Ingrid A1 - Dmitriev, A.I. T1 - Towards a better understanding of brake friction materials JF - Wear N2 - This work focuses on surface changes induced by repeated brake applications and tries to provide explanations, how such material modifications might affect friction and wear properties of automotive disc brakes. Surface films were investigated locally by transmission electron microscopy (TEM) after having prepared thin cross-sections with a focused ion beam instrument (FIB). Since the observed friction layers revealed a nanocrystalline structure, modelling with the method of movable cellular automata (MCA) was performed by assuming an array of linked nanometer-sized particles. In spite of complicated material combinations at the pad surface, two very characteristic features were always observed at both the pad and disc surface, namely a steel constituent—either ferritic (pad) or pearlitic (disc), partly covered with patches of nanocrystalline iron oxide, on a zone of severe plastic deformation with fragmented grain structure. When using an automata size of 10 nm, reasonable values for the mean coefficient of friction (COF) were obtained, namely 0.35 and 0.85 for oxide-on-oxide and metal-on-metal contacts, respectively. Immediately after brake application mass-mixing and bond-breaking was observed within a narrow zone at both surfaces. KW - Brake pad KW - Brake disc KW - Composite material KW - Friction layer KW - Third body KW - MCA-modelling PY - 2007 DO - https://doi.org/10.1016/j.wear.2006.12.020 SN - 0043-1648 VL - 263 IS - 7-12 SP - 1189 EP - 1201 PB - Elsevier CY - Amsterdam AN - OPUS4-15735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Kloß, Heinz A1 - Dmitriev, A.I. ED - Bartz, Wilfried J. ED - Friedrich Franek, T1 - Friction control during automotive braking - experimental observations and simulation at the nanometer scale T2 - 3rd Vienna International Conference - Nano-Technology T2 - 3rd Vienna International Conference - Nano-Technology CY - Vienna, Austria DA - 2009-03-18 KW - Bremse KW - Dritter Körper KW - Verschleiß KW - Reibung KW - Nanocharakterisierung KW - Modellierung PY - 2009 SN - 978-3-901657-32-0 SP - 335 EP - 341 AN - OPUS4-19222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Kloß, Heinz A1 - Dmitriev, A.I. T1 - Friction control during automotive braking: experimental observations and simulation at nanometer scale JF - Tribology : materials, surfaces & interfaces KW - Friction control KW - Friction film KW - Automotive braking KW - MCA model KW - Nanostructure PY - 2009 DO - https://doi.org/10.1179/175158309X12586382418454 SN - 1751-5831 VL - 3 IS - 4 SP - 196 EP - 202 PB - Maney CY - London AN - OPUS4-20829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Kloß, Heinz A1 - Dmitriev, A.I. T1 - Modeling of Friction Evolution and Assessment of Impacts on Vibration Excitation at the Pad-Disc Interface T2 - 26th Annual Brake Colloquium & Exhibition, October 12-15, 2008, San Antonio, Texas, USA T2 - 26th Annual Brake Colloquium & Exhibition CY - San Antonio, Texas, USA DA - 2008-10-12 KW - Friction materials KW - MCA-modeling KW - Friction films KW - Noise propensity KW - Friction-induced vibrations PY - 2008 SN - 978-0-7680-2097-7 IS - 2008-01-2582 SP - 303 EP - 311 AN - OPUS4-18695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Klaffke, Dieter A1 - Griepentrog, Michael A1 - Gross, U. A1 - Kranz, I. A1 - Knabe, Ch. T1 - Potential of wear resistant coatings on Ti-6Al-4V for artificial hip joint bearing surfaces JF - Wear N2 - Tribological screening tests (simple, reciprocating ball-on-flat tests) were performed with the objective to identify an appropriate coating for the articulating surfaces of artificial hip joints whose acetabular cups and femoral stems are made from Ti–6Al–4V alloy, which is appreciated for its light weight, good biocompatibility and elastic properties similar to those of natural bone. Standard coatings like TiN or CrN performed better than more complicated multi-layer systems, though not as good as different types of amorphous carbon coatings, generally referred to as diamond-like carbon or DLC coatings. Among the latter, hydrogenated amorphous carbon (a-C:H) displayed the best properties, especially if the hydrogen content was increased by reducing the bias voltage during PA-CVD-deposition. The optimised a-C:H coating revealed the most promising wear behaviour under the applied testing conditions, i.e. the increase of linear wear with the number of cycles was close to zero. Regarding the materials examined in this study, correlation of wear with mechanical properties obtained by nano-indentation revealed that high hardness was not an adequate criterion for selecting appropriate coatings. A high ratio of hardness and elastic modulus (H/E) proved to be more important. Microstructural and micro-analytical investigations revealed transformation of TiN and CrN to TiO2 and Cr2O3, respectively, and amorphous carbon was, at least partly, transformed to graphite. Furthermore, incorporation of Al2O3 from the ball was observed at a very fine scale. The wear debris of favourable coatings always formed agglomerates of nano-scale particles. It was shown that commercial nano-particles of Al2O3, Cr2O3 and carbon black are comparable to particles generated by the tribological tests. However, it is uncertain whether they are comparable to those formed during simulator studies or in vivo. Furthermore, the performance of the favourable coating has to be tested in a hip joint simulator before its potential for application in prostheses can be assessed. KW - Coating KW - Implant KW - Titanium alloy KW - DLC KW - Wear debris KW - Nano-particles PY - 2008 DO - https://doi.org/10.1016/j.wear.2007.04.001 SN - 0043-1648 VL - 264 IS - 7-8 SP - 505 EP - 517 PB - Elsevier CY - Amsterdam AN - OPUS4-16711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Griepentrog, Michael A1 - Klaffke, Dieter T1 - Microstructural characterization of wear particles formed during tribological stressing of TiC and Ti(C,N) coatings JF - Tribology letters N2 - An attempt was undertaken to obtain a better understanding of the tribological properties of two wear-resistant coatings on tool steel by structural and microchemical analysis of wear particles using a transmission electron microscope. Coatings were deposited by physical vapor deposition and plasma-assisted chemical vapor deposition techniques and tribological properties were derived from reciprocating sliding tests of the coatings against alumina balls. Three types of wear particles were identified by electron diffraction and energy dispersive X-ray spectroscopy: nanocrystalline rutile (TiO2), nanocrystalline graphite and microcrystalline graphite. Low coefficients of friction, of the order of 0.2, were attributed to the formation of solid lubricant films of sub-stoichiometric TiO2-x Magnéli phases and/or graphite. KW - Third body KW - Solid lubrication KW - Coating, debris KW - Wear particle KW - TEM PY - 2002 DO - https://doi.org/10.1023/A:1015491027710 SN - 1023-8883 SN - 1573-2711 VL - 12 IS - 4 SP - 229 EP - 234 PB - Springer Science Business Media B.V. CY - Dordrecht AN - OPUS4-1379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Griepentrog, Michael A1 - Gross, Thomas A1 - Urban, Ingrid T1 - Chemical and microstructural changes induced by friction and wear of brakes JF - Wear N2 - The chemical and microstructural changes occurring during braking simulation tests at the surface of a conventional brake pad material were investigated mainly by scanning and transmission electron microscopy and surface analytical techniques. It can be shown that patches of a third body material develop, comprising a compositional mix of all constituents of the pad and iron oxides from the disk. Milled debris particles still have the crystal structure of barite, the major phase of the pad material, but the grain size is reduced drastically to the nanometer scale. The major wear mechanism is delamination of filler particles from the organic binder, supported by local degradation of the phenolic resin during asperity heating. Quartz crystals are preserved thereby adopting the function of primary contact areas. KW - Brake KW - Third body material KW - Friction layer KW - Electron microscopy PY - 2001 DO - https://doi.org/10.1016/S0043-1648(01)00785-2 SN - 0043-1648 VL - 251 SP - 1469 EP - 1476 PB - Elsevier CY - Amsterdam AN - OPUS4-2371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Giovannozzi, A. A1 - Gradt, Thomas A1 - Häusler, Ines A1 - Rossi, A. A1 - Wetzel, B. A1 - Zhang, G. A1 - Dmitriev, A.I. T1 - Exploring the potential of Raman spectroscopy for the identification of silicone oil residue and wear scar characterization for the assessment of tribofilm functionality JF - Tribology International N2 - We applied a combination of Raman spectroscopy (RS) and cross-sectional transmission electron microscopy (X-TEM) to identify silicone oil residues and tribofilms at steel disc surfaces after tribological testing. Neither chemical cleaning nor mechanical removal of a 50 µm thick surface layer produced a surface without any silicone residue. Nevertheless, long-term tribological properties are not affected due to silicone degradation which has been proved by Raman spectroscopy. Excellent anti-wear and anti-friction properties of a nanocomposite at severe stressing conditions correlated with the formation of a silica-based tribofilm containing amorphous and graphite-like carbon nanoparticles. Since reliable carbon quantification by analytical TEM is difficult, RS is a useful complementary method for carbon identification at wear scars. KW - Raman spectroscopy KW - Cross-sectional TEM KW - Silicone oil residue KW - Tribofilm PY - 2015 DO - https://doi.org/10.1016/j.triboint.2015.04.046 SN - 0301-679X VL - 90 SP - 481 EP - 490 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-33421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Gesatzke, Wolfgang A1 - Byrne, G. T1 - TEM study on the effect of machining on the microstructure of a soft magnetic Ni76Fe17Cu5CrMo2 alloy JF - Zeitschrift für Metallkunde PY - 1991 SN - 0179-4841 SN - 0044-3093 VL - 82 SP - 902 EP - 906 PB - Hanser CY - München AN - OPUS4-2470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Gesatzke, Wolfgang ED - Hansen, N. T1 - Investigation of the recovery process during long-term annealing of a 2.25Cr-1Mo steel T2 - Annealing processes T2 - 7th Risø International Symposium on Metallurgy and Materials Science ; 7th Risø International Symposium on Annealing Processes - Recovery, Recrystallization and Grain Growth CY - Roskilde, Denmark DA - 1986-09-08 PY - 1986 SN - 87-550-1250-7 VL - 7 SP - 481 EP - 485 PB - Risø National Laboratory CY - Roskilde, Denmark AN - OPUS4-2453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Österle, Werner A1 - Gesatzke, Wolfgang ED - Bilde-Sørensen, J. T1 - Dislocation-particle interaction during secondary hardening and yielding of HSLA steel T2 - Deformation of multi-phase and particle containing materials T2 - 4th International Symposium on Metallurgy and Materials Science ; 4th International Symposium on Deformation of Multi-phase and Particle Containing Materials CY - Risø, Denmark DA - 1983-09-05 PY - 1983 SN - 87-550-0946-8 VL - 4 SP - 473 EP - 478 PB - Risø National Laboratory CY - Roskilde AN - OPUS4-2391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Gesatzke, W. T1 - Dislocation particle interaction during secondary hardening and yielding of HSLA steel T2 - Proceedings 4th Riso International Symposium on Metallurgy and Material Science T2 - Riso International Symposium on Metallurgy and Material Science CY - Roskilde, Denmark DA - 05.09.1983 PY - 1983 SP - 473 EP - 478 AN - OPUS4-36051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dörfel, Ilona A1 - Wollenschläger, Nicole A1 - Gradt, Thomas A1 - Wolter, Christian A1 - Reinstädt, Philipp A1 - Zeigmeister, U. A1 - Dmitriev, A. I. A1 - Nikonov, A. Y. T1 - Potential of different nickel coatings for optimizing the sliding behavior of electrical connectors JF - Tribology International N2 - The potential of several nickel coatings was investigated by reciprocating sliding tests against copper thus simulating the plug-socket system of an electrical connector. KW - Electrical connectors KW - Electro-plated nickel coatings KW - Electroless Ni-P KW - Cold-welding KW - Tribooxidation PY - 2018 DO - https://doi.org/10.1016/j.triboint.2018.01.006 SN - 0301-679X SN - 1879-2464 VL - 120 SP - 491 EP - 501 PB - Elsevier Ltd. AN - OPUS4-44468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dörfel, Ilona A1 - Urban, Ingrid A1 - Reier, T. A1 - Schultze, J. T1 - XPS and XTEM study of AlN formation by N+2 implantation of aluminium JF - Surface and coatings technology N2 - X-ray photoelectron spectroscopy (XPS) and cross-sectional transmission electron microscopy (XTEM) were used to study the formation of AlN films by N+2 ion implantation of aluminium at energies of 3 keV and 100 keV. In both cases, a two-stage mechanism was found, comprising first the oriented precipitation of small particles of the hexagonal AlN-phase, followed by growth and coalescence finally forming a continuous AlN-layer while increasing the implantation dose from 1×1017 cm-2 to 2×1017 cm-2. The results of both methods are in excellent agreement and furthermore provide complementary information concerning chemical composition and binding energies as well as microstructural details. KW - AIN KW - Aluminium KW - N2+ KW - Implantation KW - XPS KW - XTEM PY - 1998 DO - https://doi.org/10.1016/S0257-8972(98)00355-7 SN - 0257-8972 VL - 102 IS - 1-2 SP - 168 EP - 174 PB - Elsevier Science CY - Lausanne AN - OPUS4-2363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dörfel, Ilona A1 - Prietzel, Claudia A1 - Rooch, Heidemarie A1 - Cristol-Bulthé, A.-L. A1 - Defallaix, G. A1 - Desplanques, Y. T1 - A comprehensive microscopic study of third body formation at the interface between a brake pad and brake disc during the final stage of a pin-on-disc test JF - Wear KW - Brake KW - Third body KW - Wear KW - Friction KW - Nano-scale KW - TEM PY - 2009 DO - https://doi.org/10.1016/j.wear.2008.11.023 SN - 0043-1648 VL - 267 IS - 5-8 SP - 781 EP - 788 PB - Elsevier CY - Amsterdam AN - OPUS4-19450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Dmitriev, Andrey A1 - Kloß, Heinz T1 - Assessment of sliding friction of a nanostructured solid lubricant film by numerical simulation with the method of movable cellular automata (MCA) T2 - WTC 2013 - 5th World tribology congress N2 - Tribofilms formed during dry sliding usually exhibit a nanocrystalline structure and complicated composition. In the present study, tribofilms consisting mainly of a solid lubricant, namely graphite nanoparticles, are considered. Systems providing such tribofilms are candidates for anti-friction applications. Since sliding action always leads to mixing of the materials at both sides of the tribological interface, it was of major interest to study the impact of different amounts of a hard constituent, SiC in the considered case, within the soft matrix systematically. Furthermore, the impact of normal pressure was considered. A mechanically mixed layer was observed for the whole range of normal pressures and SiC volume fractions. The calculated coefficient of friction decreased significantly with increasing thickness of this layer but was only marginally affected by SiC volume fraction, which is good news for anti-friction applications. T2 - WTC 2013 - 5th World tribology congress CY - Torino, Italy DA - 08.09.2013 KW - Friction KW - Third body film KW - Numerical simulation KW - Nanostructure PY - 2013 SP - 1 EP - 4 AN - OPUS4-29659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, Andrey T1 - Some considerations on the role of third bodies during automotive braking JF - SAE International journal of passenger cars: mechanical systems N2 - Third bodies, also termed friction layers, tribofilms or secondary contact patches, are layers of more or less compacted wear debris between pads and rotor of a disc brake. Our approach of assessing the sliding behavior and friction properties induced by third bodies has been: i) structural characterization after AK-master test procedure, ii) sliding simulation of model structures similar to the observed ones but with simpler and well defined compositions, and iii) verification of simulation results by pin-on-disc tests with artificial third bodies showing the same microstructures and compositions as the model structures. The idea was to simulate structure formation during real braking conditions by high energy ball milling of appropriate powder blends. The final outcome of numerous parameter studies was that a third body containing 15 vol% soft ingredients and 0-20 vol % hard ingredients, both distributed homogeneously in a nanocrystalline iron oxide matrix, should be most desirable for braking. This general description of the optimum third body structure and several parameter studies performed by modelling enabled us to interpret a number of features of the AK-master test procedure, such as i) friction evolution during bedding, ii) the role of solid lubricants in respect to the initiation of smooth sliding behavior, and iii) friction evolution during a single braking event (in-stop behavior). KW - Tribofilm KW - Thrid body KW - Friction material KW - MCA-modelling KW - Automotive braking PY - 2014 DO - https://doi.org/10.4271/2014-01-2490 SN - 1946-3995 SN - 1946-4002 VL - 7 IS - 4 SP - 1287 EP - 1294 PB - SAE International CY - Warrendale, Pa. AN - OPUS4-31930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, Andrey T1 - Functionality of conventional brake friction materials - Perceptions from findings observed at different length scales JF - Wear N2 - Automotive braking is based on dry friction between fixed pads and a rotating disc. Besides macroscopic thermo-physical properties, the development of topographic features on the mesoscopic scale and the nanostructure of the third body formed by wear processes, determine brake performance properties. Whereas modelling on the atomistic scale is suitable to understand mechanisms leading to nanocrystalline surface films, the properties of such films can be assessed best with a model based on movable cellular automata (MCA). It turned out that the presence of at least 10% of soft nanoinclusions is most essential in respect to smooth sliding conditions. It made no major difference whether graphite or copper particles were assumed as soft nanoinclusions. The third body material is not only the stuff which spreads over contact areas, but it also contributes to contact size by wear particle compaction and formation of secondary contact areas. The evolution of contact size is the major feature of mesoscopic modelling and thus it is capable to model and explain dynamic changes of the coefficient of friction (COF) during certain brake operations. Although it is still ambiguous in many cases which feature has the major impact on friction behaviour, the following conclusions can be drawn. The reinforcing ingredients of the pad material serve as primary contact sites and thus define the starting condition for mesoscopic simulations. A certain amount of wear is necessary to provide a third body which is capable to form secondary contact sites and friction layers screening the first body materials. The composition and nanostructure of the third body is important as well, because it determines the friction level and is responsible for smooth sliding conditions. KW - Nanostructure KW - Microstructure KW - Mesostructure KW - Macrostructure KW - Modelling KW - Simulation PY - 2011 DO - https://doi.org/10.1016/j.wear.2010.11.035 SN - 0043-1648 VL - 271 IS - 9-10 SP - 2198 EP - 2207 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-24177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Urban, Ingrid ED - Jayashree Bijwe, T1 - Characterization of up to date brake friction materials T2 - IWAAFC-1, International Workshop on Advances in Asbestos free Friction Composites, January 5-6, 2006, Delhi, India (Proceedings) T2 - IWAAFC-1, International Workshop on Advances in Asbestos free Friction Composites CY - Delhi, India DA - 2006-01-05 PY - 2006 SP - 21 EP - 35 CY - Delhi, India AN - OPUS4-18700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Orts Gil, Guillermo A1 - Schneider, Thomas A1 - Ren, H. A1 - Sun, X. T1 - Verification of nanometre-scale modelling of tribofilm sliding behaviour JF - Tribology International N2 - A model based on movable cellular automata has been applied to study the sliding behaviour of tribofilms formed during automotive braking. Since it is not possible yet to determine the composition of real tribofilms quantitatively, final verification of modelling results is needed. This was done by preparing artificial third bodies with compositions and nanostructures matching the ones assumed for modelling. Pin-on-disc tests were performed while applying the artificial third bodies to the contact. The results revealed that not only the structure of the third body but also the amount of the applied normal pressure determines the COF obtained by modelling and that much better correlation between experimental and modelling results was obtained while assuming high normal pressures at asperity contacts. KW - Automotive braking KW - Third body KW - Modelling KW - Sliding simulation PY - 2013 DO - https://doi.org/10.1016/j.triboint.2013.02.018 SN - 0301-679X VL - 62 SP - 155 EP - 162 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-27946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Kloß, Heinz T1 - Does ultra-mild wear play any role for dry friction applications, such as automotive braking? JF - Faraday discussions N2 - Nanostructured third body films and/or storage of wear debris at the surfaces of the first bodies are deemed as prerequisites of sliding under ultra-mild wear conditions. Since such features have been observed experimentally on brake pads and discs, attempts were undertaken to study their sliding behaviour by modelling on the nanoscopic scale with an approach based on Movable Cellular Automata (MCA). The model rendered the possibility to study the influence of different nanostructures systematically and to assess the impact of different brake pad ingredients on the sliding behaviour, velocity accommodation and friction force stabilization at a sliding contact. Besides providing a review on previously published modelling results, some additional new graphs enabling better visualization of dynamic processes are presented. Although ultra-mild wear conditions were considered to be essential for achieving the desired tribological properties, transitions to mesoscopic and macroscopic wear mechanisms were studied as well. The final conclusion is that ultra-mild wear and corresponding smooth sliding behaviour play an important role during automotive braking, even though temporarily and locally events of severe wear may cause friction instabilities, surface damage and release of coarse wear particles. KW - Dry friction KW - Ultra-mild wear KW - Third body KW - MCA-model KW - Simulation PY - 2012 DO - https://doi.org/10.1039/c2fd00117a SN - 1359-6640 SN - 1364-5498 VL - 156 IS - 0 SP - 159 EP - 171 PB - Soc. CY - Cambridge [u.a.] AN - OPUS4-26822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Kloß, Heinz T1 - Possible impacts of third body nanostructure on friction performance during dry sliding determined by computer simulation based on the method of movable cellular automata JF - Tribology International N2 - The tribological properties of nanostructured surface films formed during dry sliding, for example during automotive braking, were determined by modelling using the method of movable cellular automata. Starting from a basic model structure, consisting of magnetite with 13% graphite inclusions, the impact of additional soft and hard particles of different size and volume fraction was studied systematically. It was revealed that agglomerates of soft particles decomposed and finally mixed with the oxide in the same way as single nanoparticles. On the other hand, agglomerates of hard particles mixed with the other components without decomposing. Whereas increasing the amount of soft components in the third body lowered the coefficient of friction, the opposite occurred with the hard particles. The boundary conditions for obtaining smooth sliding conditions with minor fluctuations between friction forces at successive time steps could be defined. In addition to features of the nanostructure, the applied normal pressure impacted modelling results. Within the parameter range of smooth sliding behaviour, increasing pressure induced thicker granular interface layers, which lead to a slight decrease of the coefficient of friction. Changing the amount of soft or hard particles did not change this pressure dependency but only the friction level. KW - MCA-modelling KW - Third body KW - Nanoparticles KW - Dry friction PY - 2012 DO - https://doi.org/10.1016/j.triboint.2011.11.018 SN - 0301-679X VL - 48 SP - 128 EP - 136 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-25469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Kloß, Heinz ED - Jayashree Bijwe, T1 - Basic considerations for the development of friction materials T2 - Proceedings of the IWAAFC-2, International Workshop on Advances in Asbestos-free Friction Composites T2 - IWAAFC-2, International Workshop on Advances in Asbestos-free Friction Composites CY - Delhi, India DA - 2008-02-07 PY - 2008 SP - 24 EP - 51 PB - Indian Academy of Sciences CY - Delhi, India AN - OPUS4-18701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A. I. A1 - Wetzel, B. A1 - Zhang, G. A1 - Häusler, Ines A1 - Jim, B.C. T1 - The role of carbon fibers and silica nanoparticles on friction and wear reduction of an advanced polymer matrix composite JF - Materials and design N2 - Excellent tribological properties of an advanced polymer matrix composite were obtained by a combination of micro- and nano-sized fillers. Surface features and the nanostructure of tribofilms were characterized by advanced microscopic techniques, and correlated with the macroscopic behavior in terms of wear rate and friction evolution. A model based on movable cellular automata was applied for obtaining a better understanding of the sliding behavior of the nanostructured tribofilms. The failure of the conventional composite without silica nanoparticles could be attributed to severe oxidational wear after degradation of an initially formed polymer transfer film. The hybrid composite preserves its antiwear and antifriction properties because flash temperatures at micron-sized carbon fibers, lead to polymer degradation and subsequent release of nanoparticles. It has been shown that the released particles are mixed with other wear products and form stable films at the disc surface thus preventing further severe oxidational wear. Furthermore, the released wear product also is embedding carbon fibers at the composite surface thus preventing fiber fragmentation and subsequent third body abrasion. With nanoscale modelling we were able to show that low friction and wear can be expected if the nanostructured silica films contain at least 10 vol.% of a soft ingredient. KW - Carbon fibers KW - Silica nanoparticles KW - Hybrid composite KW - Tribological properties KW - Tribofilm KW - Sliding simulation PY - 2016 DO - https://doi.org/10.1016/j.matdes.2015.12.175 SN - 0264-1275 VL - 93 SP - 474 EP - 484 PB - Elsevier AN - OPUS4-35598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Djahanbakhsh, Mohammad A1 - Hartelt, Manfred A1 - Wäsche, Rolf T1 - Reasons for inferior performance of ceramic on a-C:H-coated Ti-6Al-4V in hip simulator testing compared to ball on flat reciprocating sliding tests JF - Wear N2 - The tribological performance of a hydrogenated amorphous carbon coating on Ti–6Al–4V against ceramic balls was checked by simple reciprocating sliding tests and by more complicated tests in a hip joint simulator. 3 of 4 joints failed during hip simulator testing already after approximately 100 × 10³ cycles and possibly due to coating failures caused by insufficient polishing of the metallic acetabular cups prior to coating deposition. Since such failures occurred only occasionally, the problem was not revealed by reciprocating sliding tests which are stressing a much smaller surface area compared to the tests in the hip joint simulator. Another type of failure, pits of 1–2 µm in diameter distributed randomly at the coating surface, was frequently observed by Scanning Electron Microscopy and analyzed comprehensively by Focused Ion Beam technique in combination with Transmission Electron Microscopy in one case. Although not necessarily affecting wear, such small failures might cause long-term problems in vivo, by providing access of body fluid to the substrate–coating interface making it susceptible to corrosion. KW - Hip simulator KW - Reciprocating sliding test KW - A-C:H KW - Coating failure KW - Artificial hip joint PY - 2008 DO - https://doi.org/10.1016/j.wear.2008.04.008 SN - 0043-1648 VL - 265 IS - 11-12 SP - 1727 EP - 1733 PB - Elsevier CY - Amsterdam AN - OPUS4-18439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Deutsch, Cornelius A1 - Rooch, Heidemarie A1 - Dörfel, Ilona T1 - Friction films on C-SiC discs after dynamometer tests with different commercial brake pads T2 - EuroBrake 2012 (Proceedings) T2 - EuroBrake 2012 CY - Dresden, Germany DA - 2012-04-16 KW - Ceramic disc KW - Friction film KW - PMC-pad KW - SM-pad KW - Third body PY - 2012 IS - EB2012-FM-01 SP - 1 EP - 9 AN - OPUS4-26823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Deutsch, Cornelius A1 - Gradt, Thomas A1 - Orts Gil, Guillermo A1 - Schneider, Thomas A1 - Dmitriev, A.I. T1 - Tribological screening tests for the selection of raw materials for automotive brake pad formulations JF - Tribology International N2 - A modified pin-on-disc test was applied to determine tribological properties of typical brake pad constituents. Ball-milling of these ingredients together with iron oxide and graphite provided model materials displaying the main features of real third bodies. Solid lubricants like graphite affected the friction and wear behaviour of Fe3O4 powders considerably whereas further addition of hard nanoparticles induced only minor effects. This was corroborated by comparison with modelling results. MoS2 played a dual role. Depending on special conditions, this ingredient either reduced or increased friction. The latter could be explained, after nanoscopic characterization, by oxidation and destruction of the wear-protecting tribofilm. KW - Brake pad formulation KW - Raw materials KW - Third body KW - Pin-on-disc test PY - 2014 DO - https://doi.org/10.1016/j.triboint.2014.01.017 SN - 0301-679X VL - 73 SP - 148 EP - 155 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-30221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Österle, Werner A1 - Deutsch, Cornelius A1 - Dörfel, Ilona A1 - Gradt, Thomas A1 - Häusler, Ines A1 - Orts-Gil, G. A1 - Prietzel, C. A1 - Schneider, Thomas T1 - Final outcome of a fundamental research project on tribofilms formed during automotive braking, Part 1: Experimental studies T2 - EuroBrake 2014 (Proceedings) N2 - In order to obtain a better understanding of the role of tribofilms during automotive braking, their structures were investigated and the essential features identified. Next, different ingredient combinations were studied by preparing some model materials with simpler compositions than real tribofilms. A test method was developed for verifying the tribological properties of the model materials and for comparison with results obtained with numerical sliding simulations of such structures. Prerequisites of good brake Performance properties were identified. Although the coefficient of friction could be varied in a wide ränge, smooth sliding conditions could only be achieved with values smaller than 0.4. Tests with artificial third body powders turned out to be useful as screening method for the selection of raw materials for brake pad formulations. T2 - EuroBrake 2014 CY - Lille, France DA - 13.05.2014 KW - Tribofilm KW - Third body KW - Pad ingredients KW - Ball milling KW - Pin-on-disc test PY - 2014 SN - 978-0-9572076-4-6 SP - 1 EP - 8 PB - FISITA CY - London AN - OPUS4-35039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Cho, C.-C. T1 - The role of grain size and ferrite substructure in respect to mechanical properties of an HSLA steel JF - Steel research N2 - Several heat treatments were applied to an HSLA steel on type StE460 (German standard) to produce four ferrite substructures of different strength and at least two different grain sizes respectively. Whereas the ferrite substructure has a strong influence on yield strength the effect of grain size was negligible though probably to some extent masked by different pearlite volume fractions. The different strength levels could be explained by regarding the arrangement of dislocations and vanadium carbonitride particles and their mutual interaction. Increasing both grain size and pearlite volume fraction leads to a remarkable shift of transition temperature T sub 27J which was further enhanced by increasing ferrite strength. 16 ref.--AA PY - 1986 SN - 0177-4832 VL - 57 IS - 7 SP - 340 EP - 343 PB - Verl. Stahleisen CY - Düsseldorf AN - OPUS4-2452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -