TY - GEN A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Chady, G. A1 - Klawoon, Alexander A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Robens-Radermacher, Annika T1 - Efficient bead-on-plate weld model for parameter estimation towards effective wire arc additive manufacturing simulation N2 - Despite the advances in hardware and software techniques, standard numerical methods fail in providing real-time simulations, especially for complex processes such as additive manufacturing applications. A real-time simulation enables process control through the combination of process monitoring and automated feedback, which increases the flexibil- ity and quality of a process. Typically, before producing a whole additive manufacturing structure, a simplified experiment in form of a bead-on- plate experiment is performed to get a first insight into the process and to set parameters suitably. In this work, a reduced order model for the transient thermal problem of the bead-on-plate weld simulation is devel- oped, allowing an efficient model calibration and control of the process. The proposed approach applies the proper generalized decomposition (PGD) method, a popular model order reduction technique, to decrease the computational effort of each model evaluation required multiple times in parameter estimation, control and optimization. The welding torch is modeled by a moving heat source, which leads to difficulties separating space and time, a key ingredient in PGD simulations. A novel approach for separating space and time is applied and extended to 3D problems allowing the derivation of an efficient separated representation of the tem- perature. The results are verified against a standard finite element model showing excellent agreement. The reduced order model is also leveraged in a Bayesian model parameter estimation setup, speeding up calibrations and ultimately leading to an optimized real-time simulation approach for welding experiment using synthetic as well as real measurement data. KW - Ermüdung PY - 2023 DO - https://doi.org/10.5281/zenodo.7456813 PB - Zenodo CY - Geneva AN - OPUS4-59651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uckert, Danilo T1 - Extension of existing material and computational models for lifetime prediction of exhaust turbocharger hot parts under thermoemechanical loading N2 - In this project, the transfer of material and computational models to a different material class, i. e. to an austenitic cast iron with spherical graphite, was studied to predict the lifetime of exhaust turbocharger hot parts under TMF load. Therefore, the alloy EN-GJSA-XNiSiCr35-5-2 (Ni-Resist D-5S) was chosen. Firstly, an experimental database was established for this material because it was insufficient at the beginning of the project. Tensile, creep, LCF and TMF tests were carried out, which served the calibration of the models. The TMF tests were used to validate the deformation model. The investigated material showed a strongly deviating behavior under TMF conditions compared to the ferritic SiMo alloys investigated in the previous project: Ni-Resist exhibited a comparable strength under OP- and IP-TMF loading, while the ferritic alloys showed a distinct higher strength under IP-TMF load. Evidence for creep damage was found for Ni-Resist with increasing temperatures and hold times under tensile load. This is also a distinct difference to the SiMo alloys. The stress-strain behavior of the LCF and TMF tests is well described by the model for the new material in most cases. The same is true for the lifetime prediction, which is within a factor of two, except for 900 °C. The model was verified by a thermal shock test of an exhaust man-ifold. The aim of the simulation was in particular to predict the crack locations. An accurate prediction of the cycle number was not expected, as the component is afflicted with a casting skin, while the test pieces were not. The predominant number of experimentally determined locations were predicted. A fundamental objective of this project was to study the effect of HCF vibrations on the TMF lifetime experimentally in further detail and to extend the existing lifetime model to account for superimposed HCF load. In a first step, the database of the previous project based on SiMo 4.05 was considerably extended to determine the different influencing parameters. A proce-dure was developed which reproduces the lifetime reduction by the superimposed HCF vibra-tions during a TMF cycle. It is assumed that the superimposed HCF load accelerates the crack propagation considerably after exceeding a certain crack length. The time when the accelera-tion occurs, is significant for the lifetime reduction. This approach allows predicting the lifetimes in good agreement with the experiments for both materials. T2 - FVV Frühjahrstagung 2016 CY - Bad Neuenahr DA - 14.04.2016 KW - Simulation KW - Ermüdung KW - LCF KW - TMF KW - Schädigung KW - Modellierung PY - 2016 AN - OPUS4-35756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fiedler Bremer, C. A1 - Scholz, R. A1 - Myslicki, S. A1 - Starke, P. A1 - Boller, C. A1 - Walther, F. A1 - Krause, Martin T1 - NDT-based characteriazation of timber and vulcanized fiber for civil infrastructure N2 - The paper addresses beech wood as well as vulcanized fiber and discusses the results obtained when using acoustic emission and thermography as non-destructive testing techniques along tensile and load increase fatigue tests to characterize the wooden material’s behavior under increasing fatigue loads to get enhanced information regarding the fatigue behavior of both materials. Reference is mainly made to the materials’ anisotropic and microstructural behavior and what implications this has with respect to the materials’ strength. The influence of moisture is discussed, as well as parameters that may deserve monitoring in the sense of structural health monitoring to be applied in timber structures in general. T2 - NDT-CE 2015 - International symposium non-destructive testing in civil engineering CY - Berlin, Germany DA - 15.09.2015 KW - Ermüdung KW - Belastungsversuch KW - Thermographie KW - ZfP KW - Timber PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-346377 UR - https://www.ndt.net/?id=18419 SN - 1435-4934 VL - 20 IS - 11 SP - 1 EP - 11 PB - NDT.net CY - Kirchwald AN - OPUS4-34637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüddecke, Falk T1 - Load bearing behaviour of cast steel components in offshore wind turbines structures under fatigue and static loads T2 - 1st International Workshop for Young Scientists (WMRIF 2008) CY - Tsukuba, Japan DA - 2008-07-22 KW - Offshore KW - Stahlgussbauteile KW - Ermüdung KW - Traglasttests PY - 2008 SP - XXIV-1 - XXIV-9 AN - OPUS4-18341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hünecke, Joachim A1 - Schöne, Dieter A1 - Klingbeil, Dietmar A1 - Bork, Claus-Peter T1 - Advanced life prediction by microstructural simulation of short cracks in a low carbon steel N2 - This paper deals with life prediction by observation and simulation of short fatigue cracks in cyclically loaded smooth and notched specimens made of 0.15 wt-% carbon steel SAE1017. The measured crack behaviour was simulated in a microstructural environment. Reference tests under constant amplitude loading allowed to determine model parameters and hence a reasonable life prediction by simulation resulted even for service loading. Short crack behaviour was a measurable property for damage also to compare smooth and notched specimens. KW - Short cracks KW - Life prediction KW - Simulation KW - Fatigue KW - Microstructure KW - Service loading KW - Notch KW - Kurze Risse KW - Gefüge KW - Ermüdung KW - Lebensdauer PY - 2006 DO - https://doi.org/10.1016/j.ijfatigue.2005.07.049 SN - 0142-1123 VL - 28 IS - 9 SP - 993 EP - 1000 PB - Elsevier CY - Oxford AN - OPUS4-12559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kalinka, Gerhard A1 - Boro, I. A1 - Augustin, G. A1 - Hampe, Andreas A1 - Hinrichsen, G. T1 - Fatigue Behaviour of High-Performance Fibre-Reinforced Composites with a Thermoplastic Matrix KW - Verbundwerkstoffe KW - Ermüdung KW - Biegeschwingung KW - Thermoplaste KW - Glasfaser PY - 1990 SN - 0723-0192 VL - 80 IS - 5 SP - 36 EP - 38 PB - Hanser CY - Munich AN - OPUS4-11999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bettge, Dirk A1 - Günther, Burkhard A1 - Wedell, Wolfgang A1 - Portella, Pedro Dolabella A1 - Hemptenmacher, J. A1 - Peters, P. W. M. ED - Pandey, A. B. T1 - Fatigue Damage of Ti-6242/SCS-6 Metal Matrix Composite T2 - 2nd Affordable metal matrix composites for high-performance applications ; Materials Science & Technology Meeting CY - Chicago, IL, USA DA - 2003-11-09 KW - Ti-MMC KW - Ermüdung KW - Schädigungsmechanik PY - 2003 SN - 0-87339-557-3 SP - 81 EP - 90 PB - TMS CY - Warrendale, Pa. AN - OPUS4-11666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bettge, Dirk A1 - Günther, Burkhard A1 - Wedell, Wolfgang A1 - Portella, Pedro Dolabella A1 - Hemptenmacher, J. A1 - Schurmann, H. T1 - Fatigue behaviour of a titanium matrix composite T2 - Materials Week 2002 ; European Congress on Advanced Materials, their Processes and Applications ; 6th International Conference on Joining Ceramics, Glass and Metal CY - Munich, Germany DA - 2002-09-30 KW - Ti-MMC KW - Ermüdung KW - Schädigungsmechanik PY - 2002 SN - 3-88355-314-X PB - Werkstoff-Informationsges. AN - OPUS4-11108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Günther, Burkhard A1 - Wedell, Wolfgang A1 - Portella, Pedro Dolabella A1 - Hemptenmacher, J. A1 - Peters, P.W.M. T1 - Fatigue Mechanisms of a SiC Fibre Reinforced Titanium Matrix Composite T2 - 15. Symposium Verbundwerkstoffe und Werkstoffverbunde CY - Kassel, Deutschland DA - 2005-04-06 KW - Ti-MMC KW - Ermüdung KW - Schädigungsmechanik PY - 2005 SP - 519 EP - 524 PB - DGM CY - Kassel AN - OPUS4-11106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bettge, Dirk A1 - Günther, Burkhard A1 - Wedell, Wolfgang A1 - Portella, Pedro Dolabella A1 - Hemptenmacher, J. A1 - Peters, P. W. M. ED - Lütjering, G. T1 - Quantitative Analysis of the Fatigue Damage of Ti-6242/SCS-6 Metal Matrix Composite T2 - 10th World Conference on Titanium CY - Hamburg, Germany DA - 2003-07-13 KW - Ti-MMC KW - Ermüdung KW - Schädigungsmechanik PY - 2003 SN - 3-527-30306-5 VL - 4 SP - 2577 EP - 2584 PB - Wiley-VCH CY - Weinheim AN - OPUS4-11105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Peters, P. W. M. A1 - Hemptenmacher, J. A1 - Günther, Burkhard A1 - Bettge, Dirk A1 - Portella, Pedro Dolabella ED - Galiotis, C. T1 - Analysis of the thermo-mechanical fatigue behaviour of SiC-fibre reinforced titanium alloy (SCS-6/TI-6242) T2 - 11th European Conference on Composite Materials (ECCM-11) CY - Rhodos (Greece) DA - 2004-05-31 KW - Ti-MMC KW - Ermüdung KW - Schädigungsmechanik PY - 2004 VL - 2 SP - 1 EP - 8 CY - Rhodos, Greece AN - OPUS4-11102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Sievert, Rainer A1 - Meersmann, Jürgen A1 - Kühn, Hans-Joachim A1 - Bendig, Max A1 - Frenz, Holger A1 - Olschewski, Jürgen A1 - Ziebs, Josef ED - Lütjering, G. T1 - Lifetime investigations for low-cycle fatigue of a nickel-base superalloy under proportional and non-proportional loading at elevated temperatures T2 - 6th International Fatigue Congress CY - Berlin, Germany DA - 1996-05-06 KW - Lebensdauer KW - Ermüdung KW - Legierung KW - Superlegierung KW - Hochtemperatur PY - 1996 SN - 0-08-042268-3 VL - 2 IS - 2 SP - 837 EP - 842 PB - Pergamon CY - Oxford AN - OPUS4-666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -