TY - CONF A1 - Müller, Kai A1 - Mirabella, Francesca A1 - Mezra, Marek A1 - Weise, Matthias A1 - Wasmuth, Karsten A1 - Hertwig, Andreas A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Hodoroaba, Vasile-Dan T1 - ToF-SIMS as a new tool for nano-scale investigation of ps-laser generated surface structures on Titanium substrates N2 - The fabrication of laser-generated surface structures on titanium and titanium alloys has recently gained remarkable interests, being technologically relevant for applications in optics, medicine, fluid transport, tribology, and wetting of surfaces. The morphology of these structures, and so their chemistry, is influenced by the different laser processing parameters such as the laser fluence, wavelength, pulse repetition rate, the effective number of laser pulses per beam spot area, etc. A simple way to characterize laser-generated surface structures is by means of optical microscopy (OM) or white light interference microscopy (WLIM). The latter can address the surface topography, while having a lateral resolution limit of ~(lambda)/2 (lambda = illumination wavelength). To resolve morphologies with spatial periods significantly smaller than (lambda)/2, scanning electron microscopy (SEM) is often used, taking benefit of the reduced de Broglie wavelength associated to the electrons of several keV energy. However, all the above-mentioned techniques lack the necessary depth-resolution to reveal and quantify sub-surface material modifications of these laser-generated structures. Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) represents a promising surface analytical technique for studying laser-induced chemical surface alterations since the method combines a high surface sensitivity with the capability to perform a depth-profiling of the laser-affected surface zone. In this study we combine WLIM and high-resolution SEM with ToF-SIMS to fully characterize the evolution of various types of laser-generated micro- and nanostructures formed on Ti-6Al-4V alloys upon irradiation by near infrared ultrashort laser pulses (1030 nm, 925 fs) at different laser fluence levels, effective number of pulses, and at different pulse repetition rates (1 – 400 kHz). We show how this combined surface analytical approach allows to evaluate alterations in the surface chemistry and topography of the laser-generated surface structures depending on the laser processing parameters T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - Laser-induced periodic surface structures KW - Time of Flight - Secondary ion mass spectrometry KW - White light interferometric microscopy KW - Titanium alloy PY - 2022 AN - OPUS4-54992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn A1 - Florian, Camilo A1 - Wonneberger, R. A1 - Undisz, A. A1 - Kirner, Sabrina V. A1 - Wasmuth, Karsten A1 - Spaltmann, Dirk A1 - Krüger, Jörg T1 - Surface oxidation accompanying the formation of various types of femtosecond laser-generated surface structures on titanium alloy N2 - Different types of laser-generated surface structures, i.e., Laser-induced Periodic Surface Structures (LIPSS, ripples), Grooves, and Spikes are generated on titanium and Ti6Al4V surfaces by means of femtosecond (fs) laser scan processing (790 nm, 30 fs, 1 kHz) in ambient air. Morphological, chemical and structural properties of the different surface structures are characterized by various surface analytical techniques, including scanning electron microscopy (SEM), X-ray diffraction (XRD), Glow discharge optical emission spectroscopy (GD-OES), and depth-profiling Auger electron spectroscopy (AES). It is revealed that the formation of near-wavelength sized LIPSS is accompanied by the formation of a graded oxide extending several tens to a few hundreds of nanometers into depth. GD-OES performed on other superficial fs-laser generated structures produced at higher fluences and effective number of pulses per spot area such as periodic Grooves and irregular Spikes indicate even thicker graded oxide layers. These graded layers may be suitable for applications in prosthetics or tribology. T2 - E-MRS Spring Meeting 2021 CY - Online meeting DA - 31.05.2021 KW - Laser-induced periodic surface structures (LIPSS) KW - Titanium alloy KW - Oxidation KW - Glow-discharge optical emission spectroscopy PY - 2021 AN - OPUS4-52749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Graf, B. A1 - Schuch, M. A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Build-up strategies for additive manufacturing of three dimensional Ti-6Al-4V-parts produced by laser metal deposition JF - Journal of Laser Applications N2 - Laser metal deposition (LMD) has been applied as a coating technology for many years. Today, the technologies capacity to produce 3D depositions leads to a new field of application as additive manufacturing method. In this paper, 3D laser metal deposition of titanium alloy Ti-6Al-4V is studied with special regard to the demands of additive manufacturing. Therefore, only the coaxial LMD powder nozzle is used to create the shielding gas atmosphere, which ensures high geometric flexibility. Furthermore, specimen with high aspect ratio and hundreds of layers are manufactured, which represent typical features in additive manufacturing. The presented study contains the following steps: First, cylindrical specimens are manufactured with a standard shell-core build-up strategy and mechanical properties as well as fracture mechanisms are determined. Based on the results, experiments are conducted to improve the build-up strategy and new tensile test specimens are built with the improved strategy. The improved strategy incorporates variable track overlap ratios to achieve a constant growth in the shell and core area. As blanks, lean cylinders comprising more than 240 layers and a height of more than 120mm are manufactured. The specimens are analyzed by X-ray inspection for material defects. Fractured surfaces are observed via scanning electron microscopy and the composition of the surfaces is determined using energy dispersive X-ray spectroscopy. The tensile test results prove mechanical properties close to ASTM F1108 specification for wrought material. KW - Laser metal deposition KW - Ti-6Al-4V KW - Additive manufacturing KW - Titanium alloy KW - Turbine components PY - 2018 DO - https://doi.org/10.2351/1.4997852 SN - 1938-1387 SN - 1042-346X VL - 30 IS - 2 SP - UNSP 022001, 1 EP - 13 PB - Laser Institute of America AN - OPUS4-44655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heitz, J. A1 - Plamadeala, C. A1 - Muck, M. A1 - Habidzadeh, H. A1 - Baumgartner, W. A1 - Weth, A. A1 - Steinwender, C. A1 - Blessberger, H. A1 - Kellermair, J. A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Guntner, A. S. A1 - Hassel, A. W. T1 - Laser-induced microstructures on Ti substrates for reduced cell adhesion JF - Journal für Kardiologie - Austrian Journal of Cardiology N2 - The abstract summarizes the poster presented at the "Kardiologie im Zentrum - Fortbildung der Klinik für Kardiologie und Intensivmedizin Kepler Universitätsklinikum Linz", held between October 20th and 31st in Linz, Austria. The poster has been awarded the 2nd place of the "Best Poster Award". T2 - Kardiologie im Zentrum - Fortbildung der Klinik für Kardiologie und Intensivmedizin Kepler Universitätsklinikum Linz CY - Linz, Austria DA - 20.10.2017 KW - Femtosecond laser processing KW - Titanium alloy KW - Cell adhesion KW - Pacemaker PY - 2017 UR - http://www.kup.at/kup/pdf/14098.pdf SN - 1024-0098 VL - 24 IS - 11-12 SP - 292 EP - 292 PB - Krause & Pachernegg GmbH CY - Gablitz, Austria AN - OPUS4-43160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heitz, J. A1 - Plamadeala, C. A1 - Muck, M. A1 - Armbruster, O. A1 - Baumgartner, W. A1 - Weth, A. A1 - Steinwender, C. A1 - Plessberger, H. A1 - Kellermair, J. A1 - Kirner, Sabrina V. A1 - Krüger, Jörg A1 - Bonse, Jörn A1 - Guntner, A. S. A1 - Hassel, A. W. T1 - Femtosecond laser-induced microstructures on Ti substrates for reduced cell adhesion JF - Applied Physics A N2 - Miniaturized pacemakers with a surface consisting of a Ti alloy may have to be removed after several years from their implantation site in the heart and shall, therefore, not be completely overgrown by cells or tissue. A method to avoid this may be to create at the surface by laser-ablation self-organized sharp conical spikes, which provide too little surface for cells (i.e., fibroblasts) to grow on. For this purpose, Ti-alloy substrates were irradiated in the air by 790 nm Ti:sapphire femtosecond laser pulses at fluences above the ablation threshold. The laser irradiation resulted in pronounced microstructure formation with hierarchical surface morphologies. Murine fibroblasts were seeded onto the laser-patterned surface and the coverage by cells was evaluated after 3–21 days of cultivation by means of scanning electron microscopy. Compared to flat surfaces, the cell density on the microstructures was significantly lower, the coverage was incomplete, and the cells had a clearly different morphology. The best results regarding suppression of cell growth were obtained on spike structures which were additionally electrochemically oxidized under acidic conditions. Cell cultivation with additional shear stress could reduce further the number of adherent cells. KW - Laser Processing KW - Femtosecond laser KW - Titanium alloy KW - Cell adhesion KW - Anodic oxidation KW - Pacemaker PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-427681 UR - https://link.springer.com/article/10.1007/s00339-017-1352-0 DO - https://doi.org/10.1007/s00339-017-1352-0 SN - 0947-8396 SN - 1432-0630 VL - 123 IS - 12 SP - 734, 1 EP - 9 PB - Springer-Verlag CY - Berlin AN - OPUS4-42768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hernández-Nava, E. A1 - Smith, C.J. A1 - Derguti, F. A1 - Tammas-Williams, S. A1 - Léonard, Fabien A1 - Withers, P. J. A1 - Todd, I. A1 - Goodall, R. T1 - The effect of defects on the mechanical response of Ti-6Al-4V cubic lattice structures fabricated by electron beam melting JF - Acta Materialia N2 - Electron Beam Melting (EBM) as a means of Additive Manufacturing (AM), is of interest for the fabrication of intricate geometries for cellular materials in areas where complex architectures are needed, e.g. biomedical implants. Most studies have focused on specific geometries and so the effect of the structure on mechanical performance is not well understood. Many kinds of micro- and macro-scale defects can arise in additively manufactured components, so assessment of their influence on properties is needed. In this work, lattices of Ti-6Al-4V having a cubic structure have been manufactured by EBM, and the effect of heat treatments above and below the β-transus temperature on microstructure and compression response have been investigated. The former modifies only slightly the α + β structure and mechanical performance whereas the latter leads to coarse alternating α and β lamellae packets and α at the prior grain boundaries with a 10% loss in yield strength. The variation in the compressive yield stress with strut diameter is in good accord with simple models based on compressive deformation rather than shearing or buckling. Internal pores for struts aligned with the build direction are found around the edges of the solid form, in regions which seem to be associated with the EB scan pattern. Struts normal to the build direction show more significant defects but their redundancy means that they do not compromise the compressive performance in the build direction. Using a particle size in the range 45–100 μm minimum weld-track sizes were experimentally and numerically identified to be 176 and 148 μm in depth respectively with a depth-to-width ratio of 0.55. This produced a beam pass of the order of 300 μm oversizing small features (struts of 0.4 and 0.6 mm nominal diameter) when a contour around the strut periphery was applied. KW - Cellular solids KW - Additive manufacturing KW - Titanium alloy KW - Mechanical properties KW - X-ray computed tomography PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-390686 DO - https://doi.org/10.1016/j.actamat.2016.02.029 SN - 1359-6454 VL - 108 SP - 279 EP - 292 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-39068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Symietz, Christian A1 - Krüger, Jörg ED - Vilar, Rui T1 - Stability of laser surface modified implants T2 - Laser Surface Modification of Biomaterials: Techniques and applications N2 - A new technique to fix bioceramic powder on a titanium alloy by using femtosecond laser pulses is presented. It is shown that gentle fixation of a bioactive dielectric material on a metallic model implant is successful. This is potentially a new tool for the improvement of bone prostheses. An advantage of the ultrashort pulses is the very low heat influx into the whole sample. There is only a very thin interaction zone during the fixing, which is the metal surface in contact with the ceramic layer. Neither the fixed ceramic particles nor the major part of the metal suffer any modification. The stability of the model implant (ceramic on metal) is investigated by rotating bending fatigue tests. No indication of a reduction of the mechanical stability compared to untreated metallic reference samples was found. KW - Bone implant KW - Calcium phosphate coating KW - Femtosecond laser KW - Laser-induced fixation KW - Titanium alloy PY - 2016 SN - 978-0-08-100883-6 SN - 978-0-08-100942-0 DO - https://doi.org/10.1016/B978-0-08-100883-6.00004-6 SN - 2049-9485 IS - 111 SP - Chapter 4, 127 EP - 143 PB - Elsevier ET - 1st edition AN - OPUS4-36790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, André A1 - Gumenyuk, Andrey A1 - Lammers, Marco A1 - Malletschek, A. A1 - Rethmeier, Michael T1 - Laser beam welding of thick titanium sheets in the field of marine technology JF - Physics procedia N2 - The ever larger requirements of the material selection in the range of maritime industry necessitate the application of high-tech materials. Titanium because of its excellent mechanical properties at low weight is an attractive alternative for the construction of ships. The goal of this investigation was to design a welding method for joining samples of 16 mm thick Ti3Al2.5 V. The welding experiments with a 20 kW Yb-fiber laser source and varying combinations of parameters were intended to qualify the laser beam welding process. The welding results were analyzed by non-destructive and destructive testing. In addition, the welding tests were recorded with two high-speed cameras to observe the weld pool and the vapor plume. The evaluation of the high-speed images in correlation with the results of non-destructive testing shows, that a significant improvement of process stability and weld quality can be achieved by the suppression of the vapor plume. KW - Titanium alloy KW - Maritime industry KW - Vapor plume KW - Laser beam welding KW - Ti3Al2.5V PY - 2014 DO - https://doi.org/10.1016/j.phpro.2014.08.046 SN - 1875-3892 VL - 56 SP - 582 EP - 590 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-31439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Klaffke, Dieter A1 - Griepentrog, Michael A1 - Gross, U. A1 - Kranz, I. A1 - Knabe, Ch. T1 - Potential of wear resistant coatings on Ti-6Al-4V for artificial hip joint bearing surfaces JF - Wear N2 - Tribological screening tests (simple, reciprocating ball-on-flat tests) were performed with the objective to identify an appropriate coating for the articulating surfaces of artificial hip joints whose acetabular cups and femoral stems are made from Ti–6Al–4V alloy, which is appreciated for its light weight, good biocompatibility and elastic properties similar to those of natural bone. Standard coatings like TiN or CrN performed better than more complicated multi-layer systems, though not as good as different types of amorphous carbon coatings, generally referred to as diamond-like carbon or DLC coatings. Among the latter, hydrogenated amorphous carbon (a-C:H) displayed the best properties, especially if the hydrogen content was increased by reducing the bias voltage during PA-CVD-deposition. The optimised a-C:H coating revealed the most promising wear behaviour under the applied testing conditions, i.e. the increase of linear wear with the number of cycles was close to zero. Regarding the materials examined in this study, correlation of wear with mechanical properties obtained by nano-indentation revealed that high hardness was not an adequate criterion for selecting appropriate coatings. A high ratio of hardness and elastic modulus (H/E) proved to be more important. Microstructural and micro-analytical investigations revealed transformation of TiN and CrN to TiO2 and Cr2O3, respectively, and amorphous carbon was, at least partly, transformed to graphite. Furthermore, incorporation of Al2O3 from the ball was observed at a very fine scale. The wear debris of favourable coatings always formed agglomerates of nano-scale particles. It was shown that commercial nano-particles of Al2O3, Cr2O3 and carbon black are comparable to particles generated by the tribological tests. However, it is uncertain whether they are comparable to those formed during simulator studies or in vivo. Furthermore, the performance of the favourable coating has to be tested in a hip joint simulator before its potential for application in prostheses can be assessed. KW - Coating KW - Implant KW - Titanium alloy KW - DLC KW - Wear debris KW - Nano-particles PY - 2008 DO - https://doi.org/10.1016/j.wear.2007.04.001 SN - 0043-1648 VL - 264 IS - 7-8 SP - 505 EP - 517 PB - Elsevier CY - Amsterdam AN - OPUS4-16711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -