TY - CONF A1 - Schubert, Sven A1 - Komann, Steffen A1 - Neumann, Martin A1 - Reichardt, Adrian A1 - Müller, Lars A1 - Wille, Frank T1 - Ageing management measures of transport packages for radioactive materials N2 - The consideration of ageing mechanisms is with integration into the IAEA-requirements now obligatory for the design of transport packages. For packages intended to be used for shipment after storage the consideration of the effects of ageing mechanisms during storage in safety analyses and the implementation of corresponding instructions for operation and maintenance are required. Therefore, these packages have been maintained during storage in a manner that all requirements specified in the IAEA-requirements and in the applicable certificates of approval have been fulfilled. BAM is the competent authority in Germany for evaluating the thermal and mechanical design of packages for the transport of radioactive materials. In this context, BAM also evaluates the aging mechanisms and aging effects occurring during the long-term storage period of such transport packages. BAM has developed a guideline for the implementation of ageing assessment and of the measures for ageing management into the approval procedure based on IAEA-requirements. The goal of the presented paper is to introduce this guideline and the general approach for ageing management requirements and to describe the application to a specific package design. The type and amount of the ageing management not only depend on the use of the packaging, but also on the accessibility of the components that are considered in the ageing assessment. The different operating phases of a packaging are considered for the ageing assessment, such as loading, interim storage or transport. The implementation of measures for ageing management is divided into three levels – systemic measures, package design related measures and documentation. The systemic measures are attributed to the general management system and define the whole activities for organization of ageing management like structure, responsibilities, documentation, reports and evaluation. The package design related measures are defined in an ageing management plan. These measures shall ensure that the anticipated changes of the package design under consideration of ageing effects still complies with the design approval specification. Therefore, an ageing surveillance program and, if necessary, a gap analysis program shall be developed. The ageing management documentation ensures the continuous documentation of the compliance of a specific package to the approved package design, comprising mainly records resulting from operation and surveillance. T2 - RAMTRANS 2024 CY - London, United Kingdom DA - 15.05.2024 KW - Radioactive Materials KW - Ageing Management KW - Transport Packages KW - Dual Purpose Casks PY - 2024 VL - 2024 SP - 1 EP - 8 PB - Nuclear Institute CY - London AN - OPUS4-60186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Schukar, Marcus A1 - Woody, Paul A1 - Wang, Bin A1 - Breithaupt, Mathias A1 - Kriegsmann, Andreas T1 - Distributed fiber optic strain sensing for structural health monitoring of 70 MPa hydrogen vessels N2 - We report on the development and testing of 70 MPa hydrogen pressure vessels with integrated fiber optic sensing fibers for automotive use. The paper deals with the condition monitoring of such composite pressure vessels (CPVs) using the optical backscatter reflectometry (OBR) applied for a distributed fiber optic strain sensing along fully integrated polyimide-coated single-mode glass optical fiber (SM-GOF). The sensing fibers were embedded into the vessel structure by wrapping them over the polymer liner during the manufacturing process of the carbon fiber reinforced polymer (CFRP). Detecting local strain events by the integrated fiber optic sensors can be an opportunity for monitoring the material degradation of CPVs under static and cyclic loading. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Fiber optic sensor KW - Distributed strain sensing KW - Composite pressure vessel KW - Structural health monitoring KW - Fiber-reinforced plastics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603105 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liepold, Philipp A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss des Einspanngrades auf die Bildung von Erstarrungsrissen in Überlappverbindungen hochfester Stähle N2 - Im Beitrag werden Ergebnisse aus Versuchen mit dem Controlled Thermal Severity (CTS)-Test vorgestellt, der für sehr stark eingespannte Kehlnähte bekannt ist. Niedriglegierte Schweißungen an hochfesten Stählen sind nicht anfällig für Erstarrungsrissbildung. Unter dem besonderen Einfluss eines hohen Einspanngrades wurde die Erstarrungsrissneigung durch Abmessen der Rissflächen als Funktion der Schweißparameter und des Einspanngrades für vier hochfeste Schweißzusätze im MAG-Schweißen untersucht. Die Tests zeigen, dass sowohl eine Erhöhung des Einspanngrades als auch eine Änderung der Schweißparameter (hinsichtlich Streckenenergie und Geschwindigkeit) zu mehr Erstarrungsrissfläche führen. Besonders die Kombination aus sehr hohem Einspanngrad und hoher Streckenenergie plus hoher Schweißgeschwindigkeit sollte im Sinne der Erstarrungsrissminimierung vermieden werden. T2 - DVS-Congress CY - Erfurt, Germany DA - 16.09.2024 KW - CTS KW - Erstarrungsrisse KW - Kehlnähte PY - 2024 VL - 2024 SP - 193 EP - 200 AN - OPUS4-61069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Auswirkungen von Ti und Nb auf die physikalisch simulierten WEZ- Bereiche von hochfestem Feinkornbaustahl S690QL N2 - Mikrolegierungselemente, wie Nb und Ti, sind für die signifikante Festigkeitssteigerung von vergüteten, hochfesten Feinkornbaustählen mit einer Nominalstreckgrenze ≥ 690 MPa unerlässlich. Nominalvorgaben zur chemischen Zusammensetzung geben den Herstellern dieser Stähle dabei nur obere Grenzwerte für die Legierungsanteile in der chemischen Zusammensetzung vor. Weiterhin wirken sich bereits kleine Abweichungen in der Legierungsroute teilweise drastisch auf die mechanischen Eigenschaften aus. Somit wird eine adäquate Vorhersage der Schweißeignung und der Integrität der Schweißverbindung aufgrund der variierenden Mikrostruktur erschwert oder ist gar nicht möglich. Unerwünschte Nebeneffekte sind die mögliche Erweichung der Wärmeeinflusszone (WEZ) als auch der gegenteilige Effekt der Aufhärtung. Vor diesem Hintergrund werden erstmals systematisch die unterschiedlichen Mikrolegierungsrouten mit variierenden Ti- und Nb-Gehalten an Versuchsschmelzen untersucht. Die Stahlgüte S690QL bildet dabei die Grundlage der chemischen Zusammensetzung sowie der entsprechenden Wärmebehandlung. Zur Untersuchung des Einflusses von unter-schiedlichen Mikrolegierungsrouten auf die Ausbildung der WEZ wurden physikalische Simulationen an Abschreckproben an einem Dilatometer durchgeführt. Der Fokus der analytischen Betrachtungen lag hier auf der Identifikation der Phasenumwandlungen beim Abkühlen und der finalen WEZ-Gefüge. Ein besonderes Untersuchungsmerkmal bestand in der vorliegenden Arbeit bei der Untersuchung des doppelten Anlassvorganges bzw. der Simulation der interkritischen WEZ (IKWEZ), die sich beim Mehrlagenschweißen ausbildet. Ergeb-nisse haben gezeigt, dass der Effekt unterschiedlicher Mikrolegierungsrouten einen signifikanten Einfluss auf die Ausbildung der einzelnen WEZ-Bereiche aufweist. Insbesondere haben Einflüsse, wie die thermische Stabilität der Ausscheidungen wie Ti- oder Nb-Karbonitride und Synergieeffekte zwischen anderen Elementen wie Mo eine Wirkung auf die Phasenumwandlung in der WEZ. Die Ergebnisse lassen sich gut mit den realen Schweißungen kongruieren und stellen hier eine systematische Validierung und einen umsetzbaren Wissenstransfer in die Entwicklung der Stahlherstellung und ihrer fügetechnischen Verarbeitung dar. T2 - DVS CONGRESS 2024 CY - Erfurt, Germany DA - 16.09.2024 KW - WEZ-Erweichung KW - Mikrolegierungseinflüsse KW - Dilatometrie PY - 2024 SP - 1 EP - 9 AN - OPUS4-61379 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Reichel, Levin A1 - Kannengießer, Thomas T1 - Beanspruchungsgerechte Reparatur von Schweißverbindungen bei der Fertigung von Bauteilen aus hochfesten Feinkornbaustählen N2 - Zunehmende Anlagengrößen im Bereich Windenergie erfordern hochfeste Stähle, um vorhandene Leichtbaupotenziale auszuschöpfen. An die schweißtechnische Verarbeitung dieser Stahlgüten werden hohe Anforderungen gestellt. Bei mittels zerstörungsfreier Prüfung festgestellten Fehlstellen empfehlen geltende Verarbeitungsrichtlinien lokales Ausfugen und Reparaturschweißen. Degradationen der speziellen hochfesten Gefüge und Werkstoffeigenschaften sowie hohe Schrumpfbehinderungen der umliegenden Struktur ausgefugter Bereiche erhöhen das Risiko erneuter Schweißdefekte, insbesondere durch Überlagerung von globalen und lokalen schweißbedingten Eigenspannungen nach dem Reparaturschweißen. Fehlende Informationen über geeignete Reparaturkonzepte in den Regelwerken können dazu führen, dass reparaturbedingte Beanspruchungen unzureichend berücksichtigt werden. Das FOSTA-Vorhaben P1311 (IGF20162N) fokussiert das Reparaturschweißen zweier hochfester Stähle: S500MLO für Offshore-Anwendungen und S960QL für Errichterstrukturen, z. B. Mobilkräne. Simulationen von Einspannbedingungen und Bauteilanalysen sowie Versuche mit anwendungs- bzw. realitätsnahen Bauteilstrukturen ließen sich auftretende schweißbedingte Beanspruchungen mittels Röntgendiffraktometrie (XRD), Härtemessungen und metallografischer Untersuchungen ermitteln. In diesem Beitrag steht die Interaktion aus Wärmeführung und konstruktiver Steifigkeit als Einfluss auf die entstehenden Beanspruchungen bei einfacher und mehrfacher Reparatur im Vordergrund. Die Ergebnisse zeigen, dass sich risskritische Eigenspannungen durch adaptierte Wärmeführungskonzepte vermeiden lassen, und dass dies eine Grundlage für Verarbeitungsempfehlungen und für normative Vorgaben ist. Dies kann insbesondere kleine und mittelständischen Unternehmen bei einer wirtschaftlichen, beanspruchungsgerechten Reparatur hochfester geschweißter Bauteilen unterstützen. T2 - DVS Innovationstage 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Mod. Sprühlichtbogen KW - Reparaturschweißen KW - Thermisches Ausfugen KW - Offshore KW - P1311 PY - 2024 SP - 120 EP - 126 AN - OPUS4-61931 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, Ronny A1 - Hälsig, Andre A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen N2 - Additive Fertigungsverfahren wie das Direct Energy Deposition-Arc (DED-Arc) oder Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Herstellung gewichtsoptimierter, endkonturnaher Bauteile im modernen Stahlbau. Steigerungen der Effizienz können durch den Einsatz hochfester Stähle erreicht werden, insbesondere durch Verringerung von Wandstärken und Bauteilgewicht sowie signifikante Einsparung von Kosten, Zeit und Ressourcen. DED-Arc Schweißzusatzwerkstoffe sind bereits auf dem Markt verfügbar, allerdings fehlen Richtlinien und quantitative Kenntnisse über die schweißbedingte Beanspruchung während der Fertigung und im Betrieb, welche den industriellen Einsatz stark limitieren. In einem gemeinsamen Projekt der BAM und der Technischen Universität Chemnitz wurden die wesentlichen Einflüsse und komplexen Wechselwirkungen von Werkstoff, Fertigungsverfahren, Konstruktion und Bearbeitungsschritten auf die Eigenspannungen untersucht. Ziel war es, den stahlverarbeitenden Anwendern, insbesondere KMU, eine risssichere und beanspruchungsgerechte Herstellung und Modifizierung von Bauteilen und Halbzeugen aus hochfesten Feinkornbaustahl unter Verwendung MSG-basierter generativer Verfahren zu ermöglichen. T2 - DVS Innovationstage 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Wire Arc Additive Manufacturing (WAAM) KW - Feinkornbaustähle KW - Additive Fertigung KW - Kaltrisssicherheit KW - Direct Energy Deposition-Arc (DED-Arc) PY - 2024 SP - 96 EP - 104 AN - OPUS4-61932 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Feldkamp, Martin A1 - Linnemann, Konrad A1 - Wille, Frank T1 - Transport of HLW canisters on sea vessels N2 - Germany had been transporting spent fuel to the reprocessing plant in Sellafield and La Hague for decades until around 2005. Resulting from the obligation to take back the vitrified high-level waste from reprocessing six CASTOR® HAW28M filled with 168 canisters with radioactive waste in vitrified form were transported from Sellafield to the interim storage facility Biblis in 2020. Rail wagons were used for the transport to the port in Barrow-in-Furness, where they were loaded into a dedicated seagoing vessel, certified as INF Class 3 according to the INF Code. This was the first time that vitrified high level waste with considerable heat load was transported under a German design approval certificate. BAM was involved in the authority assessment of the conditions for the sea transport. For the first transport BAM required among others, assessment of temperature distribution during transport, logging of temperatures of cargo bays and graphical imaging of temperatures of the bay with the cask in order to ensure compliance with temperature specifications, e.g. maximal neutron absorber and gasket temperatures. Special interest was taken in the identification of possible events exceeding the specified temperatures considering the different philosophies of IMDG code and its supplement INF code regarding temperature control of hatches. Results show compliance with assumed conditions. T2 - RAMTrans 2024 CY - London, United Kingdom DA - 14.05.2024 KW - Transport KW - Spent nuclear fuel KW - Ship KW - Sea KW - High level waste PY - 2024 SP - 1 EP - 8 AN - OPUS4-60092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Heimann, Jan A1 - Duffner, Eric A1 - Charmi, Amir A1 - Schukar, Marcus A1 - Hashemi, Seyedreza A1 - Prager, Jens T1 - Towards predictive maintenance of hydrogen pressure vessels based on multi-sensor data fusion and digital twin modeling N2 - Hydrogen pressure vessels are among the most essential components for reliable hydrogen technology. Under current regulations, a mostly conservative strategy is employed, restricting the usage time of hydrogen pressure vessels without providing information on the real remaining lifetime. During the service life, pressure vessels are inspected periodically. However, no established method that can provide continuous monitoring or information on the remaining safe service life of the vessel. In this paper, we propose a sensor network for Structural Health Monitoring (SHM) of hydrogen pressure vessels where data from all sensors are collected and centrally evaluated. Specifically, we integrate three different SHM sensing technologies namely Guided Wave ultrasonics (GW), Acoustic Emission testing (AT), and distributed Fiber Optic Sensing (FOS). This integrated approach offers significantly more information and could therefore enable a transition from costly and time-consuming periodic inspections to more efficient and modern predictive maintenance strategies, including Artificial Intelligence (AI)-based evaluation. This does not only have a positive effect on the operational costs but enhances safety through early identification of critical conditions in the overall system in real-time. We demonstrate an experimental set-up of a lifetime test where a Type IV Composite Overwrapped Pressure Vessel (COPV) is investigated under cyclic loading instrumented with AT, FOS, and GW methods. We acquired data from the sensor network until the pressure vessel failed due to material degradation. The data collected using the three different SHM sensor technologies is planned to be evaluated individually, using data fusion, and AI. In the future, we aim to integrate the measurement setup into a hydrogen refueling station with the data stream implemented into a digital signal processing chain and a digital twin. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Acoustic emission KW - Ultrasonic guided waves KW - Fiber optic sensors KW - Hydrogen KW - Pressure vessels KW - Structural health monitoring KW - Machine learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602764 UR - https://www.ndt.net/search/docs.php3?id=29702 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Duffner, Eric A1 - Ulbricht, Alexander A1 - Prager, Jens A1 - Krebber, Katerina T1 - Structural health monitoring of hydrogen pressure vessels using distributed fiber optic sensing N2 - We report on distributed fiber optic sensing-based monitoring of hydrogen composite overwrapped pressure vessels (COPV) to simultaneously increase the operational lifespan and mitigate maintenance costs. Our approach represents, to the best of our knowledge, the first application of distributed fiber optic sensing for COPV Type IV monitoring, where the sensing fibers are attached to the surface, rather than integrated into the composite material. Specifically, we attach an optical fiber of 50 m to the pressure vessel's surface, covering both the cylindrical and dome sections. We note that our fiber optic sensing technique relies on swept wavelength interferometry providing strain information along the entire length of the optical fiber with high spatial resolution even at the millimeter scale. When the vessel is pressurized, the sensing optical fiber shows a linear strain response to pressure at every position along the fiber. After thousands of load cycles, the vessel finally fails with the optical fiber detecting and precisely localizing the damage in the vessel’s blind dome area. Furthermore, we discuss the potential of state-of-the-art signal processing methods and machine learning for advancing predictive maintenance. This could reduce the number of regular inspections, mitigate premature maintenance costs, and simultaneously increase the vessel’s remaining safe service life. We believe that the structural health monitoring of hydrogen pressure vessels with fiber optic sensors can enhance trust in hydrogen technology contributing to the energy transition in the future. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Hydrogen KW - Fiber optic sensors KW - Composites KW - Machine learning KW - Structural health monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602731 UR - https://www.ndt.net/search/docs.php3?id=29701 SP - 1 EP - 7 PB - NDT.net AN - OPUS4-60273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero Navarrete, J. A. T1 - Assesing rail damage in turns due to lateral load transfer N2 - A testing procedure is proposed and used, to estimate the rail damage potentials of variations in both, the height of the cargo´s center of gravity and the railway car suspension´s spring constant. The experimental setup consist ed of a tilt table that slowl y exer ted an increasing lateral acceleration on a two axle bog ie type vehicle equipped with a spring supported container. The potential damaging effect derived from the resulting lateral load transfer, was assessed on the basis of the fourth power law. Results suggest that the cargo having a higher center of gravity could be more damagi ng to the outside rail when compared with the effect of the shorter center of gravity of the cargo, in a range from 0.94% to 3.17%, as a function of the spring constant of the suspension. Consequently and comparatively there would be a long term damaging effect on the rail when having a cargo with a high er center of gravity, so that specific cargo, having a high center of would be more aggressive to the infrastructure On the other hand for the range of time rate changes of the lateral acceleration, it was not found a consisten t trend regarding the effect of the value of the spring constant on the magnitude of the load transfers . T2 - IMECE 2024 CY - Portland, Oregon, USA DA - 17.11.2024 KW - Railway damage KW - Load transfer KW - Fourth power law KW - Experimental methods KW - Center of gravity KW - Tilt table KW - Suspension spring constant PY - 2024 SN - 978-0-7918-8869-8 SP - 1 EP - 4 PB - ASME AN - OPUS4-61785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gook, Sergej A1 - El-Sari, Bassel A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Biegler, Max T1 - Kombination des Laserhybridschweißens und UP-Engspaltschweißens für dickwandige Bauteile zur Erhöhung der Wirtschaftlichkeit N2 - Dieser Beitrag befasst sich mit der Entwicklung eines wirtschaftlichen und robusten Verfahrens zum Schweißen dicker Stahlbleche. Es werden Ergebnisse für das Fügen von Blechen im Dickenbereich von 25 mm bis 80 mm vorgestellt. Die 30 mm dicken Schweißnähte konnten im Stumpfstoß in zwei Durchgängen unter Verwendung des Laserhybridschweißens und des Unterpulverschweißens (UP) geschweißt werden. Das Laserhybridschweißen wird als Einschweißung mit einer Tiefe von ca. 25 mm ausgeführt. Die UP-Lagen werden auf der gegenüberliegenden Seite des Blechs aufgebracht. Bei richtiger Wahl der Schweißparameter wird der Nahtquerschnitt durch eine sichere Überlappung beider Lagen geschlossen. Bei Blechdicken über 30 mm ist eine Kantenvorbereitung erforderlich, die eine Ausführung der UP-Fülllagen in Engspalttechnik ermöglicht. Die Vorteile der vorgeschlagenen Prozesskombination liegen darin, dass die Nahtwurzel der Laserhybridnaht nicht geformt werden muss. Defekte in der Wurzel der Laserhybrideinschweißung können durch die UP-Lagen effektiv beseitigt werden. Das Verfahren bietet eine hohe Stabilität des Schweißprozesses in Bezug auf die Qualität der Blechkanten. Plasmageschnittene Kanten konnten ohne Bindefehler geschweißt werden. Die erreichte Nahtqualität wurde durch zerstörende und zerstörungsfreie Prüfungen bestätigt. T2 - Innovationstag 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Laserhybridschweißen KW - Windturm KW - Dickblech KW - Unterpulverschweißen PY - 2024 SN - 978-3-96144-253-9 VL - 391 SP - 186 EP - 194 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60031 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, R. A1 - Osayi, J. A1 - Kmieciak, S. A1 - Biegler, M. A1 - Rethmeier, Michael T1 - Verschleißschutz einer Schneckengeometrie durch funktional gradierte Materialien N2 - Hochbelastete Stahlbauteile lassen sich durch Auftragen von Kobalt-Chrom Legierungen vor Verschleiß schützen. Die plötzliche Änderung der Materialeigenschaften führt jedoch zu Spannungen und Rissen im Anbindungsbereich. Daraus resultierende Abplatzungen stellen eine Gefahr für die Funktionsfähigkeit der Maschine und damit für Mensch und Umwelt dar. Um die Belastbarkeit der Schutzschicht zu verbessern, kann die Anbindung durch einen gradierten Materialübergang optimiert werden. Diese funktional gradierten Materialien können mittels pulverbasiertem Directed Energy Deposition aufgetragen werden. Die Methodik zum Aufbau und zur Qualitätssicherung solcher Materialien wurde in vorangegangenen Arbeiten für dickwandige Geometrien gezeigt. Für dünnwandige Geometrien ist die Anwendbarkeit bisher unzureichend untersucht worden. Diese Arbeit zeigt am Beispiel einer dünnwandigen gradierten Schneckengeometrie die Einsatzfähigkeit der Methodik. Dafür wird die Gefügestruktur der Gradierung auf Fehler untersucht und der Härteverlauf gemessen. Außerdem wird die relative Dichte anhand eines bereits trainierten neuronalen Netzes vorhergesagt und mit einer Porositätsuntersuchung verglichen. T2 - 14. Tagung Verschleiß- und Korrosionsschutz von Bauteilen durch Auftragschweißen CY - Halle a. d. Saale, Germany DA - 12.06.2024 KW - Directed Enery Deposition KW - Funktionally Graded Material KW - Additive Manufacturing KW - DED KW - FGM KW - AM PY - 2024 SP - 1 EP - 7 PB - SLV Halle AN - OPUS4-60721 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Parametric study of the laser energy absorption in high-power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Multiphysics modeling KW - Parametric study KW - Weld pool PY - 2024 SP - 1 EP - 8 AN - OPUS4-61629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - El-Sari, Bassel A1 - Biegler, Max A1 - Gook, Sergej T1 - AI-based welding process monitoring for quality control in the manufacture of large-diameter pipes N2 - The paper presents the experimental results into the development of a multi-channel system for monitoring and quality assurance of the multi-wire submerged arc welding (SAW) process for the manufacture of large diameter pipes. Process signals such as welding current, arc voltage and the acoustic signal emitted from the weld zone are recorded and processed to provide information on the stability of the welding process. It was shown by the experiments that the acoustic pattern of the SAW process in a frequency range between 30 Hz and 2.5 kHz contains the most diagnostic information. In the spectrogram of the acoustic signal, which represents the time course of the frequency spectrum of the welding process, the formation of weld irregularities such as undercuts could be reliably identified. The on-line quality assessment of the weld seam produced is carried out in combination with methods of artificial intelligence (AI). From the results obtained, it can be concluded that the use of the latest concepts in welding and automation technology, combined with the high potential of AI, can achieve a new level of quality assurance in pipe manufacturing. T2 - Pipeline Technology Conference 2024 CY - Berlin, Germany DA - 08.04.2024 KW - Process monitoring KW - Submerged arc welding KW - Acoustic signal KW - Artificial intelligence PY - 2024 UR - https://www.pipeline-conference.com/abstracts/ai-based-welding-process-monitoring-quality-control-large-diameter-pipe-manufacturing SP - 1 EP - 9 AN - OPUS4-62226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Akyel, Fatma A1 - Gook, Sergej A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Brunner-Schwer, Christian A1 - Rethmeier, Michael T1 - Hochleistungs-Lichtbogenschweißen von dicken Stahlblechen mit elekt-romagnetischer Schweißbadunterstützung N2 - Das Unterpulverschweißen (UP) ist das Lichtbogenschweißverfahren mit der höchsten Abschmelzrate. Beim Schweißen von dicken Blechen ist dieses Verfahren jedoch besonders für die Wurzellage von Nachteil. Voll-ständiges Umschmelzen ohne extremen Wurzeldurchhang oder ein Austropfen der Schmelze ist ohne weitere Hilfsmittel schwer zu erreichen. Aus diesem Grund werden Pulver-, Kupfer-, keramische Badstützen oder Ble-che zur Vermeidung des Wurzeldurchhangs verwendet. Bei der Verwendung von Kupfer- oder Keramikstützen beeinflusst beispielsweise die Diffusion chemischer Elemente in die Schweiß- oder Schmelzlinie die mecha-nischen Eigenschaften der Schweißnaht. All diese Badstützen erfordern zusätzliche Schritte zur Vorbereitung und Entfernung sowie zur Reinigung der Schweißwurzel. Die Verwendung einer elektromagnetischen Bad-stütze hat dagegen viele Vorteile. Der Magnet kommt nicht mit dem Werkstück in Kontakt, sodass ein zusätz-licher Schritt des Entfernens nicht erforderlich ist. Versuche mit Laserstrahlschweißen oder Laserhybrid-schweißen haben bereits erstmalig gezeigt, dass Blechdicken bis 30 mm einlagig einseitig geschweißt werden können und zusätzlich ein Spalt oder Kanterversatz von bis zu 2 mm überbrückt werden können. In dieser Arbeit wird die elektromagnetische Badstütze für den UP-Prozess eingesetzt. Die Wurzellage wird an 15 mm dicken Blechen mit einer Spaltgröße von 2 mm geschweißt. Die Verwendung eines elektromagnetischen Sys-tems stellt hier sicher, dass die Schmelze nach oben gedrückt und in Position gehalten wird. Ferner kann die Schweißtiefe entsprechend den magnetischen Parametern angepasst werden. Dieses Verfahren kann die Produktivität im Schweißbereich von vielen Betrieben deutlich steigern und Kosten gleichzeitig senken und kann dazu beitragen, diese Arbeitsplätze in Deutschland zu sichern. T2 - DVS CONGRESS 2024 Große Schweißtechnische Tagung CY - Erfurt, Germany DA - 16.09.2024 KW - Unterpulverschweißen KW - Hochleistungs-Lichtbogenschweißen PY - 2024 SN - 978-3-96144-269-0 VL - 395 SP - 134 PB - DVS Media CY - Düsseldorf AN - OPUS4-61613 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eiz Eddin, Ahmad A1 - Merz, P. A1 - Dombrowski, M. A1 - Loutfi, J. A1 - Zeitler, B. T1 - Building acoustic analysis of doubly curved beam-like shell floors made of CFRP prestressed concrete and its integration into an interdisciplinary optimisation tool N2 - An optimisation tool was developed to reduce the embodied carbon of floor systems. The considered system consists of a doubly curved beam-like shell made of carbon-fibre-reinforced polymer (CFRP) prestressed concrete and an infill layer. The thin-walled design of the system makes it susceptible to sound excitation. Therefore, the optimisation tool considers the static ultimate and serviceability limit states and the sound insulation aspect. Due to a lack of experience with the building acoustic properties of this floor system, it is, in practice, often simplified as a homogeneous floor. This paper aims to investigate its acoustic behaviour in more detail using numerical simulations and to integrate the gained knowledge into the optimisation tool. For this purpose, a simulation concept is set up and implemented. Simulations are carried out for different combinations of geometry and material parameters of the floor system. The data obtained is summarised into linear regression equations that estimate the weighted airborne sound reduction index and the weighted equivalent normalised impact sound pressure level of the system. The optimisation results based on these equations show a clear difference compared to those based on the above-mentioned simplified approach. T2 - IASS 2024 Annual Symposium: Redefining the Art of Structural Design CY - Zurich, Switzerland DA - 26.08.2024 KW - Building acoustic simulation KW - Impact sound pressure level KW - Airborne sound reduction index KW - Doubly curved beam-like shells KW - CFRP KW - Interdisciplinary optimisation PY - 2024 SP - 2752 EP - 2761 PB - International Association for Shell and Spatial Structures (IASS) CY - Zürich, Schweiz AN - OPUS4-63089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Cano Murillo, Natalia A1 - Hashimoto, H. A1 - Aoyagi, A. A1 - Dobbelaar, E. T1 - On the way to sustainable and hydrogen compatible sealing materials N2 - In this contribution, the sliding performance of newly formulated polymer materials with improved sustainability are investigated and compared with conventional materials. Tribological tests were performed in hydrogen at ambient temperature as well as cryogenic medium. The samples were arranged in a pin-on-disk configuration with a flat pin sliding against a rotating austenitic steel disk. The friction and wear mechanisms are described and discussed by means of surface analyses. T2 - PolyTrib 2024 CY - Portoroz, Slowenia DA - 03.10.2024 KW - High-performance polymers KW - Sliding wear KW - Hydrogen KW - Cryogenic PY - 2024 SP - 1 EP - 2 AN - OPUS4-61421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Hongyi A1 - Hofmann-Böllinghaus, Anja ED - Makovická Osvaldová, L. ED - Hasburgh, L. E. ED - Das, O. T1 - Applying experimental determined kinetic parameters to the simulation of vegetation fire in the Fire Dynamics Simulator N2 - Although intense wildfire research has been done in the US and in Australia, it cannot be transferred directly to the situation in Europe as the local vegetation has a significant influence on the fire spread. The EU-funded project TREEADS and the so-called German pilot within the project are concentrating on wildfire in Europe. Extensive experimental research is done on local vegeta-tion in Germany and the experimental results are used to adjust the Fire Dynam-ics Simulator (FDS) to local vegetation as a fuel in the calculations. The particle model and the boundary fuel model are developed for the simulation of forest fires. Both models require the kinetic input for the dehydration, pyrolysis, and char oxidation process. This three-step simplified model describes the basic fuel combustion kinetic. Most published simulations use the default kinetic input of pine needles from FDS user manual. To adjust the simulation to local vegetation, the corresponding kinetic parame-ters have been experimental investigated. Samples of pine needles, moss and other falling leaves were collected, air dried and grinded into powder. The TG analysis of all these samples were done under different heating rate of 5, 10 and 20K/min. The activation energy and the corresponding pre-exponential factor were calcu-lated. The results show that fire spread depends significantly on the vegetation and comparison with small scale experiments show good agreement using the new kinetic parameters. The new model is applied to a larger scenario and will be compared to the results of large-scale experiments for further validation of the model. T2 - Wood and Fire Safety 2024 CY - Štrbské Pleso, Slovakia DA - 12.05.2024 KW - Forest KW - Simulation KW - FDS KW - Vegetation fire KW - Fire Dynamics Simulator KW - Kinetic parameters PY - 2024 SN - 978-3-031-59177-8 DO - https://doi.org/10.1007/978-3-031-59177-8_45 SP - 389 EP - 396 PB - Springer CY - Cham AN - OPUS4-60252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Hongyi A1 - Hofmann-Böllinghaus, Anja T1 - TREEADS - Experimente und numerische Simulation zur Brandausbreitung von Vegetationsbränden N2 - Um die Ausbreitungsmechanismen von Vegetationsbränden und besonders bei Bodenbränden besser zu verstehen, wurden die Einflussfaktoren auf die Brandausbreitung näher untersucht. Da die Brandausbreitung auch in starkem Maße von der lokalen Vegetation abhängt, war eine Charakterisierung der lokalen Vegetation und der Bodenverhältnisse wichtig. Die Wetterverhältnisse spielen einerseits im Vorfeld des Brandes durch längere Dürreperioden als auch während des Brandes, z.B. durch den Windeinfluss, zusätzlich eine große Rolle. Durch die numerische Simulation kann eine größere Variation der Einflussgrößen abgebildet werden als durch die zeitlich und finanziell begrenzten experimentellen Möglichkeiten. Für die Berechnungen wird der Fire Dynamic Simulators (FDS) mit dem Paket WFDS verwendet. Dadurch kann mit einem vereinfachten 3-Phasen-Reaktionskinetikmodell, bestehend aus Dehydrierung, Pyrolyse, Kohleoxidation, die Ausbreitung von Vegetationsbränden verschiedener Waldbodenarten untersucht werden. Es wurden dazu 6 typische Pflanzenarten und Bodenproben aus Kiefern-, Buchen und Eichenbeständen ausgewählt. Die gesammelten Waldbodenproben wurden alle hinsichtlich des Wassergehalts, des organischen Gehalts, der Packungsdichte, der Dichte und der statistisch ermittelten Pflanzenartenverteilung charakterisiert. Das kinetische Abbrandverhalten wurde durch Thermogravimetrische Analyse (TGA) untersucht. Alle diese Daten wurden als Eingabeparameter für die Simulation verwendet. Die numerischen Simulationen werden mit Experimenten im kleinen, mittleren und Real-Maßstab validiert. T2 - 70. Jahresfachtagung der Vereinigung zur Förderung des Deutschen Brandschutzes CY - Magdeburg, Germany DA - 06.05.2024 KW - Waldbrand KW - Simulation KW - FDS PY - 2024 SN - 978-3-936050-38-7 SP - 321 EP - 336 PB - VdS CY - Köln ET - 2 AN - OPUS4-60258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikoonasab, Ali A1 - Müller, Thoralf A1 - Gluth, Gregor T1 - Study of steel behavior in synthetic pore solutions of GGBFS-containing cements using EIS N2 - Steel corrosion in sulfide-containing solutions presents a challenge in a number of environments and appli¬cations, such as the kraft process, the oil and gas industry, and reinforced concrete structures. In concrete, sulfides are introduced by ground granulated blast-furnace slag (GGBFS), which is a widespread component of standard cements and which can also be utilized in the production of alkali-activated materials (AAMs). However, a knowledge gap exists concerning the compositions of pore solutions in GGBFS-containing cements, especially regarding sulfur and its various species and understanding how these sulfur species affect the surface layer and the corrosion behavior of steel in such environments. The present study employed electrochemical impedance spec¬tros-copy to study the behavior of steel in synthetic solutions representing GGBFS-containing cements and AAMs. The electrochemical behavior of steel in sulfide-containing solutions differs from that observed in ordinary Portland cement solutions, generally exhibiting lower open circuit potentials and polarization resistances in the former environments. This suggests that the criteria or standards used to assess the probability of steel corrosion in Portland cement concrete are not applicable to GGBFS-containing concrete due to differences of their pore solution compositions. T2 - International Workshop on Impedance Spectroscopy – IWIS 2024 CY - Chemnitz, Germany DA - 24.09.2024 KW - Cement KW - Ground granulated blast-furnace slag KW - Sulfide KW - Steel corrosion KW - Impedance spectroscopy PY - 2024 DO - https://doi.org/10.1109/IWIS63047.2024.10847235 SP - 44 EP - 48 PB - IEEE AN - OPUS4-61221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor ED - Rogge, Andreas ED - Meng, Birgit T1 - Dauerhaftigkeit von Betonen auf Basis klimafreundlicher Bindemittel N2 - Aus Gründen des Klimaschutzes werden in den kommenden Jahren mehr Zemente mit verringertem Klinkerfaktor und alternative Bindemittel (klimafreundliche Bindemittel) zum Einsatz kommen. Für ihre sichere und zuverlässige Verwendung ist ein umfangreiches Verständnis der Einflüsse auf die Dauerhaftigkeit der aus ihnen hergestellten Betone notwendig. Der vorliegende Beitrag gibt einen kurzen Überblick über einige jüngere Entwicklungen und Forschungsergebnisse auf dem Gebiet. Der Fokus liegt auf Ergebnissen der Arbeiten von Technischen Komitees der RILEM sowie der EFC und eigenen Forschungsergebnissen. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Klimafreundliche Bindemittel KW - Betone PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612872 SN - 978-3-9818564-7-7 SP - 22 EP - 29 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61287 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sittner, Jonathan A1 - Hoffmann, T. A1 - Bertmer, M. A1 - Neubert, M. A1 - Schuster, T. A1 - Gluth, Gregor ED - Rogge, Andreas ED - Meng, Birgit T1 - Optimizing calcination methods towards a more sustainable production of calcined clays N2 - Calcined clays are emerging as sustainable alternatives for cement production due to their potential to reduce carbon footprint and energy consumption. This study investigates the calcination of low-grade kaolinitic clays, using rotary kiln and fluidized bed. The calcined clays from the rotary kiln showed enhanced performance in the cement paste. The fluidized bed method demonstrated the potential for significant energy savings, achieving near-complete dehydroxylation with just 30 minutes of calcination. These findings highlight the promise of fluidized bed calcination for efficient clay activation, though further optimization is needed. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Calcination methods KW - Optimizing KW - Blended cement pastes KW - XRD results KW - Thermogravimetric analysis (TGA) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612891 SN - 978-3-9818564-7-7 SP - 37 EP - 45 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor ED - Rogge, Andreas ED - Meng, Birgit T1 - Alkalisch aktivierte Bindemittel mit hohem Säurewiderstand für die Kanalsanierung N2 - Die biogene Schwefelsäurekorrosion (BSK) von Betonbauteilen in Abwassersystemen verursacht weltweit hohen Reparaturbedarf. Um zukünftigen Reparaturbedarf zu minimieren, werden für Neubau- und Sanierungsmaßnahmen z. T. Materialien mit besonders hohem Widerstand gegen BSK benötigt. Der vorliegende Beitrag beschreibt Forschungen zu alkalisch aktivierten Bindemitteln, die bei geeigneter Formulierung einen hohen Widerstand gegen BSK bzw. Säureangriff aufweisen. Zusätzlich werden jüngste Fortschritte bei der Bewertung von Methoden zur Prüfung des Widerstands gegen BSK dargestellt. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Säurewiderstand KW - Betonbauteile KW - Abwassersystemen PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613141 SN - 978-3-9818564-7-7 SP - 90 EP - 93 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61314 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikoonasab, Ali A1 - Müller, Thoralf A1 - Licht, M. A1 - Raupach, M. A1 - Gluth, Gregor ED - Rogge, Andreas ED - Meng, Birgit T1 - Sulfides in the pore solutions of GGBFS-containing concretes - Influence on the corrosion of reinforcing steel N2 - Steel corrosion in sulfide-containing solutions is a challenge in various environments, such as reinforced concrete structures. In concrete, sulfides are introduced by ground granulated blast-furnace slag (GGBFS), used in standard cements and alkali-activated materials (AAMs), affecting steel corrosion. This study examined steel in synthetic GGBFS-containing cement pore solutions using electrochemical techniques. Compared to Portland cement solutions, steel in sulfide-containing solutions exhibits lower open circuit potentials and polarisation resistances. Thus, Portland cement concrete corrosion assessment standards are unsuitable for GGBFScontaining concrete. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Corrosion KW - Reinforcing steel PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612963 SN - 978-3-9818564-7-7 SP - 55 EP - 59 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Law, D. W. A1 - Sturm, Patrick A1 - Gluth, Gregor A1 - Gunasekara, C. A1 - Yamchelou, M. T. ED - Banthia, N. ED - Soleimani-Dashtaki, S. ED - Mindess, S. T1 - Characteristics of high calcium fly ash geopolymer mortar N2 - Portland cement is one of the principal sources of anthropomorphic CO2 emissions. It is estimated that cement production contributes up to 10% of greenhouse gas emissions and annual cement production over 4 billion tons. This has led to the development of a range of alkali activated materials (AAM), the most common precursor materials being class F fly ash and blast furnace slag. At present Class C Fly Ash is not widely utilized as an AAM due to the chemical composition and activation requirements. However, initial research on high Calcium German Class C Fly Ash suggests that the material may have potential for application as an AAM. This paper reports the development of ambient cured alkali activated mortar optimised by varying the alkali modulus and w/b ratio. The evolution of the mechanical and microstructural properties is reported over the initial 28 day period. Compressive strength in excess of 10 MPa at 7 days and 15 MPa at 28 days was achieved at ambient temperature. Similar strengths were observed for both 10% and 15% dosage but as dosage increases the optimal Alkali Modulus reduces. T2 - 77th RILEM Annual Week and the 1st Interdisciplinary Symposium on Smart & Sustainable Infrastructures (ISSSI 2023) CY - Vancouver, BC, Canada DA - 04.09.2023 KW - Alkali-activated materials KW - Brown Coal Fly Ash KW - Lignite Coal PY - 2024 SN - 978-3-031-53388-4 SN - 978-3-031-53389-1 DO - https://doi.org/10.1007/978-3-031-53389-1_8 SN - 2211-0844 SN - 2211-0852 VL - 48 SP - 82 EP - 92 PB - Springer CY - Cham AN - OPUS4-59578 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Holzwarth, Marcel A1 - Mayer, Uwe ED - Vormwald, Michael T1 - Untersuchung des Master Curve-Konzepts für ferritisches Gusseisen mit Kugelgraphit: Versuchswerkstoff und erste Ergebnisse an SE(B)140-Großproben N2 - In einem laufenden Kooperationsprojekt zwischen der BAM Berlin und der MPA Stuttgart wird das probabilistische Master Curve (MC) Konzept nach ASTM E1921 hinsichtlich seiner Übertragbarkeit auf ferritisches Gusseisen mit Kugelgraphit (DCI) untersucht. Zielsetzung ist die Bereitstellung einer Vorgehensweise zur Bestimmung und Bewertung der dynamischen Bruchzähigkeit von DCI im Übergangsbereich. In diesem Beitrag wird der Versuchswerkstoff der Festigkeitsklasse GJS-400 näher vorgestellt. Ferner werden erste Ergebnisse von zwei bruchmechanischen Versuchsserien an SE(B)140-Großproben bei Belastungsraten von ca. 6∙104 MPa√ms-1 bei -40 °C und -60 °C präsentiert. T2 - 56. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Kassel, Germany DA - 20.02.2024 KW - Dynamische Beanspruchung KW - Bruchmechanik KW - Master Curve-Konzept KW - Gusseisen mit Kugelgraphit PY - 2024 DO - https://doi.org/10.48447/BR-2024-BB SP - 49 EP - 58 PB - DVM-Verlag CY - Berlin AN - OPUS4-59518 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, Marcel A1 - Baer, Wolfram A1 - Mayer, Uwe A1 - Weihe, Stefan ED - Vormwald, Michael T1 - Untersuchung des Master Curve-Konzepts für ferritisches Gusseisen mit Kugelgraphit: Kritische Belastungsrate und erste Ergebnisse an C(T)-Proben N2 - Im laufenden Verbundprojekt MCGUSS untersuchen dieProjektpartner MPA Stuttgart und BAM Berlin das probabilistische Master Curve (MC) Konzept nach ASTM E1921 hinsichtlich seiner Übertragbarkeit auf ferritisches Gusseisen mit Kugelgraphit (DCI). Ziel des Projektes ist die Entwicklung einer Methode zur Bestimmung und Bewertung der dynamischen Bruchzähigkeit von DCI im Übergangsbereich. In diesem Beitrag werden die Eigenschaften des verwendeten Werkstoffs der Festigkeitsklasse GJS-400 vorgestellt und die sich daraus ergebenden Probenentnahmestellen näher erläutert. Weiterhin werden erste Ergebnisse der C(T)25-Versuchsserien vorgestellt, die bei Belastungsraten von ca. 5∙103 MPa√ms-1, 5∙104 MPa√ms-1 und 5∙105 MPa√ms-1 und einer Temperatur von -40 °C durchgeführt wurden. T2 - 56. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Kassel, Germany DA - 20.02.2024 KW - Dynamische Belastung KW - Master Curve KW - Gusseisen KW - C(T)-Proben PY - 2024 SP - 37 EP - 47 PB - DVM Verlag CY - Berlin AN - OPUS4-59519 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, Marcel A1 - Mayer, Uwe A1 - Baer, Wolfram A1 - Weihe, Stefan T1 - Investigation of the Master Curve Concept for Ferritic Ductile Cast Iron N2 - Within fracture mechanics safety assessment for steels in nuclear technology, the probabilistic master curve (MC) concept according to ASTM E1921 is currently used for quasi-static loading conditions as a supplement to the established deterministic ASME reference curve concept. However, for ductile cast iron (DCI), a systematic review of potential modifications to the assumptions and the procedure according to ASTM E1921 and an associated validation are still lacking. For this reason, the application of the fracture mechanics MC concept to ferritic ductile cast iron is being investigated in a joint research project between MPA Stuttgart and BAM Berlin. According to Hojo et al. (2008) the MC concept is already in use for the brittle fracture safety assessment of ferritic forged steel containers, which would suggest an extension to ductile cast iron containers. In compliance with IAEA SSG-26, the safety assessment of DCI containers for transport as well as storage of radioactive materials is based on the fracture mechanics criterion of general exclusion of crack initiation. Within this context, the focus of the current research project is on the further development of brittle fracture safety assessment methods. Therefore, a methodology shall be established to determine and assess dynamic fracture toughness values of DCI in the ductile-to-brittle transition regime, using only a low number of small fracture mechanics test specimens extracted from a component. For the experimental program, a DCI material of grade GJS-400 (GGG-40) has been produced as it is generally used for transport and storage containers for nuclear material. A basic mechanical-technological material characterization consisting of tensile, Charpy, and Pellini tests has been planned and a comprehensive fracture mechanics test program was compiled covering dynamic testing of DC(T)9, C(T)25, C(T)50, SE(B)10, SE(B)25, and SE(B)140 specimens at various loading rates and temperatures. The specimen testing is divided between the project partners based on specimen geometry. MPA Stuttgart has been tasked with the testing of the C(T), DC(T) and Pellini specimens, while BAM Berlin was assigned the SE(B), Charpy and tensile tests. These tests allow for the determination of the loading rate relevant for brittle fracture via C(T)25 specimens and an assessment of size effects by transferring the relevant loading rate to other specimen geometries and sizes. Numerical analyses of different specimen geometries and test setups are planned to investigate the influence of stress triaxiality and loading rate. Furthermore, the time-dependent course of the Weibull stress is assessed via these numerical analyses. Throughout the experimental program, the microstructure-property relationship will also be investigated based on quantitative metallographic and fractographic analyses like scanning electron microscope images and metallographic sections. With the acquired experimental database fundamental assumptions of the MC concept, like the weakest link model and the Weibull distribution, will be assessed for the application to DCI. In the end, the applicability of the MC concept will be evaluated and if necessary, modifications to the MC concept for DCI will be proposed. This paper will present the preliminary results of the GJS400 material characterization and the related selection of test specimen extraction points. First results of the C(T)25 and SE(B)140 specimen testing will also be discussed supported by first metallographic analyses. T2 - SMiRT27 Conference CY - Yokohama, Japan DA - 03.03.2024 KW - Ductile Cast iron KW - Dynamic Fracture Toughness KW - Safety Assessment KW - Master Curve Concept PY - 2024 SP - 1 EP - 10 AN - OPUS4-59302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Wernicke, Pascal A1 - Hufschläger, Daniel T1 - Pulse compression for air-coupled ferroelectret and thermoacoustic transducers N2 - The main advantage of air-coupled ultrasonic testing is the absence of a liquid couplant, which can damage some materials. However, most air-coupled testing scenarios have the challenge of low signals and a signal-to-noise ratio (SNR) several orders of magnitude lower than with couplant-assisted tech-niques. Since this challenge of small SNR also exists in radar technology, the pulse compression used there was adapted and applied to the physical conditions of air-coupled ultrasonic testing. This paper presents ultrasonic transmission measurements on a carbon-fibre-reinforced polymer plate using two experimental setups: 1) a thermoacoustic transmitter and an optical microphone and 2) a pair of ferroe-lectret transducers as transmitter and receiver. Thermoacoustic transmitters convert electrical energy to heat, which causes the air to expand thus producing acoustic waves. The optical microphone is based on a Fabry-Perot interferometer. Ferroelectrets are charged cellular polymers, having piezoelectric proper-ties and excellent acoustic matching to air. Both thermoacoustic transmitters and ferroelectrets are non-linear regarding the relationship between the excited sound pressure and the excitation voltage. Due to these physical boundary conditions, unipolar coding was used to modulate the excitation signals. Vari-ous codes were tested, and parameters of the excitation pulses were varied to find the optimal combina-tion for each experimental setup. The application of pulse compression to the combination of thermo-acoustic transmitter and optical microphone increased the signal-to-noise ratio by up to 16 dB and for the ferroelectret transducers by up to 23 dB. T2 - 30th International Congress on Sound and Vibration CY - Amsterdam, The Netherlands DA - 08.07.2024 KW - Pulse compression KW - Air-coupled ultrasonic transducers KW - Ferroelectret KW - Thermoacoustics PY - 2024 SN - 978-90-90-39058-1 SP - 1 EP - 7 AN - OPUS4-60725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Auersch, Lutz T1 - Reduction of ground-induced building vibrations by kinematic and inertial soil-structure interac-tion and by base isolation N2 - Many buildings on the soil have been measured and the transfer function freefield-to-building is ana-lysed. In general, an amplification at low frequencies, an amplification for the floor resonances, and a reduction for higher frequencies can be observed. Most of the measurement examples show a flexible behaviour along the height of the buildings. The prediction of building vibration consists typically of three steps. At first, the dynamic stiffness of the foundation and secondly the kinematic soil-structure interaction has to be calculated for example by the combined finite-element boundary-element meth-od. The stiffness of the foundation reduces the incoming waves (the kinematic interaction). Finally, the inertial interaction of the building with the foundation soil is calculated by the conventional finite ele-ment method where the dynamic foundation stiffness from the first step is added at the bottom of the building. The building on the compliant soil has a fundamental vertical resonance usually below 10 Hz. A parametrical variation clearly shows the influence of the elasticity of the building on this reso-nance frequency and amplitude. Moreover for column-type office buildings, the low-frequency floor resonances can further reduce this fundamental frequency. A 1-dimensional model has been estab-lished which can well approximate the behaviour of the 3-dimensional building models. It is used to demonstrate the effect of a base isolation with soft elements at the foundation. A rigid building model clearly over-estimates the isolation effect, which is smaller for a model with flexible walls, columns and floors. An even simpler model of an infinitely high building is suggested for the mitigation effect, and the resonance frequency of the rigid building should be replaced by a better performance indica-tor, which is based on the impedance ratio of the isolation and the wall and which can be also ex-pressed as a characteristic frequency. T2 - 30th International Congress on Sound and Vibration CY - Amsterdam, Netherlands DA - 08.07.2024 KW - Building vibrations KW - Base isolation KW - Foundation stiffness KW - Kinematic soil-structure interaction KW - Transfer functions of flexible buildings PY - 2024 SN - 978-90-90-39058-1 SN - 2329-3675 SP - 1 EP - 8 AN - OPUS4-61245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank ED - Di Benedetto, Almerinda T1 - Experimental Research Of A Tank For A Cryogenic Fluid With A Wall Rupture In A Fire Scenario N2 - In the course of decarbonizing the energy industry, cryogenic energy carriers as liquefied hydrogen (LH2) and liquefied natural gas (LNG) are seen as having great potential. In technical applications, the challenge is to keep these energy carriers cold for a long time. This is achieved in the road transport sector and also stationary applications by thermal super insulations (TSI) which based on double-walled tanks with vacuum and multilayer insulation (MLI) in the interspace. This study focuses on the behaviour of widely used combustible MLI in a fire scenario, at vacuum and atmospheric pressure conditions. The former corresponds to the typical design condition and the latter to the condition after an outer hull rapture of a tank. Furthermore, two fire scenarios were taken into account: a standard-oriented approach and a hydrocarbon fire-oriented approach. For the study, a test rig was applied that allows testing of TSI at industrial conditions and subsequent analysis of TSI samples. The test rig allows thermal loading and performance analysis of TSI samples at the same time. Comparing the tests, the samples degraded differently. However, no sudden failure of the entire MLI was observed in any test. These results are relevant for the evaluation of incidents with tanks for the storage of cryogenic fluids and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures. T2 - 15th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE) CY - Neapel, Italy DA - 10.06.2024 KW - Liquefied hydrogen KW - Liquefied natural gas KW - Cryogenic storage tank KW - Fire KW - Thermal insulation KW - Multi-Layer Insulation PY - 2024 SP - 707 EP - 717 AN - OPUS4-60460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Davenport, John A1 - Lorek, Andreas A1 - Garland, Stephen A1 - Schwanke, Volker A1 - Wernecke, Roland T1 - Gasfeuchtemessung in der Normung N2 - Schwefelhexafluorid (SF6) ist ein 22.800-mal stärkeres Treibhausgas als CO2, wird aber aufgrund seiner isolierenden Eigenschaften in Mittel- und Hochspannungssystemen wie Schaltanlagen eingesetzt. Voraussetzung für die Durchschlagfestigkeit ist ein geringer Wasserdampfgehalt. Viele aktuelle Feuchtigkeitssensoren zeigen jedoch eine Querempfindlichkeit gegenüber CO2. Diese Richtlinienarbeit zielt darauf ab, den aktuellen Stand der Technik zu erweitern und neue Erkenntnisse zu gewinnen. Abschließend erfolgt eine Erweiterung der Richtlinie zur Gasfeuchte-Messung VDI/VDE 3514. T2 - GMA/ITG – Fachtagung Sensoren und Messsysteme 2024 CY - Nuremberg, Germany DA - 11.06.2024 KW - Gassensorik KW - Industrienormen KW - SF6 PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604597 DO - https://doi.org/10.5162/sensoren2024/P32 SP - 547 EP - 549 PB - GMA/ITG – Fachtagung Sensoren und Messsysteme 2024 CY - Nürnberg AN - OPUS4-60459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Emmerling, Franziska ED - Rogge, Andreas ED - Meng, Birgit T1 - Exploring new materials for Green Intelligent Building - How can our BAMline help? N2 - In the scope of exploring and characterizing new materials related to Green Intelligent Building (GIB), we will provide an overview of the X-ray spectroscopy and diffraction analytical methods available at the BAMline /1/. and Myspot beamlines. These are two universal beamlines at the Berlin Synchrotron BESSY-II, where BAM has access and supervision role. Overarching electronic and structural properties at different time and length scales, such measurements enable a real-time characterization of materials properties. We will show-case in situ and ex situ deterioration and hydration studies on cement-based constructure materials. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - BAMline KW - Scope of exploring KW - Green intelligent building PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612882 SN - 978-3-9818564-7-7 SP - 30 EP - 36 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hajhariri, Aliasghar ED - Eberwein, Robert ED - Perrone, Luca pakj ED - Cozzani, Valerio ED - Otremba, Frank ED - Seidlitz, Holger T1 - Study the Impact of Spacer at Thermal Degradation Process of MLI-based Insulation in Fire Condition N2 - To reduce carbon dioxide emissions, energy carries such as hydrogen consider to be a solution. Consumption of hydrogen as a fuel meets several restrictions such as its low volumetric energy density in gas phase. To tackle this problem, storage as well as transportation in liquid phase is recommended. To be able to handle this component in liquid phase, an efficient thermal insulation e.g., MLI insulation is required. Some studies have been revealed vulnerability of this type of insulation against high heat flux, for instance a fire accident. Some investigations have been depicted the importance of consideration of the MLI thermal degradation in terms of its reflective layer. However, limited number of studies have been focused on the thermal degradation of spacer material and its effect on the overall heat flux. In this study, through systematic experimental measurements, the effect of thermal loads on glass fleece, glass paper as well as polyester spacers are investigated. The results are reported in various temperature and heat flux profiles. Interpreting the temperature profiles revealed as the number of spacers in the medium increases, the peak temperature detectable by the temperature sensor on the measurement plate decreases. Moreover, the contribution of each individual spacer in all cases regarding the experimental temperature range is assessed to be around 8%. This value may increase to around 50% for glass paper and polyester spacers, and to around 25% for glass fleece spacers as the number of spacer layers increases up to six layers. To utilize the outcomes of the experiment later and integrate the results into numerical and CFD simulations, a model is proposed for the mentioned experimental temperature range up to 300°C to predict a heat flux attenuation factor. The model proposes a fitting factor that can reproduce the least square fitted line to the experimental data. T2 - 15th International Symposium on Hazards, Prevention, and Mitigation of Industrial Explosions Naples (ISHPMIE) CY - Naples, Italy DA - 10.06.2024 KW - Multi-Layer Insulation KW - Cryogenics KW - Liquid Hydrogen KW - Heat Transfer KW - Hydrogen Storage PY - 2024 SP - 744 EP - 755 AN - OPUS4-60461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank T1 - Lh2 Tanks In Fire Incidents - The Cryogenic High Temperature Thermal Vacuum Chamber Enables In-Depth Insights N2 - Liquefied Hydrogen (LH2) and Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Their storage requires tanks with thermal super-insulations to keep them at cryogenic conditions for a long time. These insulation systems have proven itself in various applications over a long time. However, these insulations are still new in land transportation, where accidents involving collisions, fires, and their combination are to be expected. This study summarizes the results of the ongoing research program in which insulations commonly used in industry were analysed through experimental and numerical studies under fire-like conditions. It was found that there are strong differences among the various insulation systems. Several safety concerns and research gaps exists for layered insulations, which are typically used in land transport. To further analyse these insulation systems, a new test concept called Cryogenic High Temperature Thermal Vacuum Chamber (CHTTVC) was developed and manufactured. This concept enables the testing of large insulation samples under industrial conditions and the consideration of cryogenic conditions relevant for the investigation of various phenomena. The results are important for the evaluation of accident scenarios, the improvement of thermal super-insulations, and the development of emergency measures. T2 - IMECE 2024 CY - Oregon, Portland, USA DA - 17.11.2024 KW - LH2 KW - LNG KW - Fire KW - Insulation KW - Safety PY - 2024 SN - 978-0-7918-8869-8 SP - 1 EP - 7 PB - ASME AN - OPUS4-61751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, Marcel A1 - Mayer, Uwe A1 - Baer, Wolfram T1 - Investigating the Applicability of the Master Curve Concept for Ductile Cast Iron – Early Results for 2 Different Test Temperatures N2 - Based on the state-of-the-art research and regulations, the application of the fracture mechanics master curve (MC) concept to ferritic ductile cast iron (DCI) is being investigated in a joint research project between MPA Stuttgart and BAM Berlin. This paper outlines the research approach, the planned investigations and first results of the experimental program. T2 - 8th SEDS Workshop: Safety of Extended Dry Storage CY - Garching, Germany DA - 15.05.2024 KW - Dynamic fracture KW - Brittle fracture KW - Ductile cast iron KW - Master Curve PY - 2024 SP - 1 EP - 4 AN - OPUS4-60013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Goral, Milan A1 - Sagradov, Ilja A1 - Wolff, Dietmar A1 - Völzke, Holger T1 - Aging investigations of metal seals used in containers for interim storage of spent fuel N2 - For bolted casks for used fuel and high level waste the sealing system has an important impact of ensuring safe enclosure of the inventory The used metal seals show some changes over time which have been addressed for nearly 15 years in running experiments at BAM The observed changes are temperature de pendent and therefore it is expected that test s at higher temperature allow for an acceleration of the effects and ideally the proposal of an ageing model covering the expected time of use . Nevertheless, questions concerning the influence of the experimental approach on the results and effects taking place at the initial days of ageing remain. To address these a new project was launched to give a better understanding of the seal behavior. T2 - PVP2024, Pressure Vessels & Piping Conference CY - Bellevue, WA, USA DA - 29.07.2024 KW - Metal seal KW - Aging KW - Interim storage PY - 2024 SN - 978-0-7918-8851-3 SP - 1 EP - 4 PB - ASME AN - OPUS4-61357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, Torsten A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - High Temperature Fatigue Crack Growth in Nickel-Based Alloys Refurbished by Additive Manufacturing N2 - Hybrid additive manufacturing plays a crucial role in the restoration of gas turbine blades, where, e.g., the damaged blade tip is reconstructed by the additive manufacturing process on the existing blade made of a parent nickel-based alloy. However, inherent process-related defects in additively manufactured material, along with the interface created between the additively manufactured and the cast base material, impact the fatigue crack growth behavior in bi-material components. This study investigates the fatigue crack growth behavior in bi-material specimens of nickel-based alloys, specifically, additively manufactured STAL15 and cast alloy 247DS. The tests were conducted at 950 °C with stress ratios of 0.1 and −1. Metallographic and fractographic investigations were carried out to understand crack growth mechanisms. The results revealed significant retardation in crack growth at the interface. This study highlights the potential contributions of residual stresses and microstructural differences to the observed crack growth retardation phenomenon, along with the conclusion from an earlier study on the effect of yield strength mismatch on crack growth behavior at a perpendicular interface in bi-material specimens. T2 - Superalloys 2024 Conference CY - Champion, Pennsylvania, USA DA - 08.09.2024 KW - Fatigue crack growth KW - Bi-material structure KW - Additive manufacturing KW - Nickel-based alloys PY - 2024 SN - 978-3-031-63937-1 DO - https://doi.org/10.1007/978-3-031-63937-1_92 SN - 2367-1181 SN - 2367-1696 VL - 15th SP - 994 EP - 1001 PB - Springer CY - Cham AN - OPUS4-60907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian A1 - Hirsch, Philipp Daniel A1 - Wassermann, Jonas A1 - Heckel, Thomas T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the position of the physical probe with the position used in the digital model. For common industrial tools, the tool center point (TCP) is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the position and orientation of the ultrasonic probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data based on the actual ultrasound characteristics of the probe. Given a coarse pre-definition of the tool position and the known target test block, minimal human interaction is required to supervise the adjustment method, leading to higher quality reconstructions than with manual adjustment. T2 - 20th World Conference On Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Testing KW - Automation KW - NDT 4.0 KW - Robotics KW - Ultrasonic PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616387 UR - https://www.ndt.net/search/docs.php3?id=30309 SN - 1435-4934 SP - 1 EP - 9 PB - NDT.net AN - OPUS4-61638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Ricci, M. A1 - Laureti, S. A1 - Ziegler, Mathias ED - Maldague, X. T1 - Practical study on the thermographic detectability of internal defects using temporally structured laser heating N2 - Modern laser systems have proven to be highly versatile heat sources for active thermographic testing. Compared to more traditional light sources, e.g. flash or halogen lamps, their output power can be easily modulated at high rates, allowing a wide variety of complex excitations to be realized. Although their total optical output power can be theoretically scaled to arbitrary values, the maximum output power is practically limited by many factors: the maximum power that the sample under test can absorb without altering the lighted surface itself, the trade-off between irradiance and inspected area, the cost of the laser system, etc. Furthermore, when working with spatial modulator systems, the output power must be limited to avoid damaging such devices. Nevertheless, to guarantee a sufficient amount of heating even for highly thermally conductive materials and/or deeply buried defects, the heating times can be extended, e.g., either by using step heating, long pulse thermography, or by lock-in thermography with a continuously modulated heating. However, for all these approaches, the ranging capabilities of the thermographic defect detection are reduced due to the limited frequency content of the excitation. To tackle this problem, i.e. to increase the excitation energy while preserving its frequency content, new approaches have been developed in the last two decades, among them the use of coded excitations in combination with pulse-compression, and the use of multiple lock-in analysis or a frequency modulated excitation signal. The challenges of such temporally structured heating techniques are manifold, for example, the DC component inherent in optical heating must be taken into account. In general, a wider frequency bandwidth or greater variability of the frequency components also means greater complexity for signal generation and data processing. In this paper, temporally structured excitation schemes with different degrees of complexity are compared on a high-power laser system. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermography KW - Laser KW - NDT KW - Coded excitation KW - Defect identification PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653790 DO - https://doi.org/10.21611/qirt-2024-077 SN - 2371-4085 SP - 1 EP - 9 PB - QIRT Council AN - OPUS4-65379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel A1 - Kunji Purayil, Sruthi Krishna A1 - Lecompagnon, Julien A1 - Pech May, Nelson Wilbur A1 - Ziegler, Mathias ED - Maldague, X. T1 - Robotic-Assisted 3D Scanning and Laser Thermography for Crack Inspection on Complex Components N2 - The integration of automation and robotics into non-destructive testing (NDT) marks a significant advancement in evaluating complex components. This paper introduces a novel approach using robotic-assisted laser thermography combined with automated 3D scanning to detect and analyze cracks in complex structures. The system uses an integrated line scanner with a robotic arm to capture high-resolution data, creating detailed 3D models for adaptive path planning and precise alignment correction. Laser thermography, based on localized heating and the "flying spot" approach, detects surfacenear cracks with high precision. Crack detection is achieved using the Canny algorithm optional on Fourier-transformed thermograms, offering robust results with minimal computation. This study highlights the potential of robotic-assisted 3D scanning and laser thermography as efficient and precise methods for crack inspection, advancing NDT technologies and ensuring the structural integrity of modern components. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermography KW - Non-destructive testing KW - Laser line KW - Robotic arm KW - Defect identification KW - Crack detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653809 DO - https://doi.org/10.21611/qirt-2024-078 SP - 1 EP - 8 PB - QIRT Council AN - OPUS4-65380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayi, Sruthi Krishna A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien T1 - Anisotropy investigation of a single crystal superalloy using laser-spot infrared thermography N2 - Thermal property investigation of anisotropic materials such as single crystal superalloys are still in interest of practical and fundamental reasons but remains challenging using conventional testing methods. In this study, a single crystal superalloy is tested using laser-spot thermography, and its thermal anisotropy is investigated. Determining anisotropic thermal conductivity at microscopic scales is challenging, as it appears isotropic at the macroscopic scale. Infrared thermography is one of the best-known techniques for measuring material heat transfer properties and facilitating visualization of temperature distribution through the specimen. The proposed study uses the active thermography method of laser-spot infrared thermography, in which a laser spot is focused onto the sample surface and the thermal response is captured from the surface of the specimen with an infrared camera. A detailed analysis of temperature gradients and heat diffusion patterns aids in the measurement of thermal conductivity values along the sample's different crystallographic directions. The directional bonding characteristics and inherent crystallographic structure of the alloy account for the inplane thermal conductivities calculated from experimental thermal measurements. The laser-spot thermography method has proven to be an effective tool for mapping the material's thermal conductivity anisotropy with high sensitivity and high spatial and temporal resolution. The investigation into the anisotropy of the material provides an insight into heat flow in the structure and helps in optimizing the design and overall performance of the material system. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2025 KW - Infrared thermography KW - Anisotropy KW - Laser-spot thermography PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653877 DO - https://doi.org/10.21611/QIRT-2024-075 SP - 1 EP - 6 PB - QIRT Council AN - OPUS4-65387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Q. A1 - Bäßler, Ralph A1 - Hertwig, Andreas A1 - Rehfeldt, Rainer A1 - Hidde, Gundula A1 - Otremba, Frank T1 - Investigation of Mechanical Stress and B10 Exposure on FKM Polymer N2 - Mechanical stress often accelerates the failure of polymer materials. The aim of this research is to study the interaction between the sealing material FKM and biofuels B10 (heating oil with 10% biodiesel). The mechanical stress test was carried out in a special apparatus. Both mechanical and non-mechanical stress tests were conducted on specimens at 20, 40, and 70 °C for 28 days to document changes in mass, volume, and tensile properties. Both increasing temperature and mechanical stress have a significant effect on the tensile strength of the FKM polymer when exposed to B10. The combination of increasing temperature and mechanical stress induced rupture within 2 h. It was also established that FKM polymer with pre-exposure in B10 survived longer during mechanical stress compared to specimens exposed only to air. With the support of infrared (IR) spectroscopy, we were able to confirm the penetration of B10 into the FKM polymer. T2 - TMS 2024 Annual Meeting & Exhibition Teilnahme mit Präsentation CY - Orlando-Florida / USA DA - 03.03.2024 KW - Biofuels KW - Sealing materials KW - Mechanical stress KW - Change in tensile properties PY - 2024 SN - 978-3-031-50349-8 DO - https://doi.org/10.1007/978-3-031-50349-8_108 SP - 1253 EP - 1261 PB - Springer CY - Orlando-Florida / USA AN - OPUS4-59638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Asante, Bright A1 - Soria-Castro, M. A1 - Schmidt, Wolfram ED - Rogge, Andreas ED - Meng, Birgit T1 - Influence of aquacultural and agricultural bio-admixtures and binder components on yield stress and strength of cementitious systems N2 - Abstract: This study investigates the influence of bio-admixtures and bio-ashes from agricultural and aquaculture residues on the workability and strength of cement mortars. While bio-admixtures at low concentrations can enhance the strength, they create similar or lower yield stress as the reference. Bio ash, particularly at a 10% replacement level, maintained good strength, but higher replacements led to significant reductions in both strength and workability. These findings highlight the potential of sustainable construction materials but emphasize the need to balance performance specifications. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Agricultural bio-admixture KW - Aquacultural bio-admixture KW - Binder component PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612955 SN - 978-3-9818564-7-7 SP - 46 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Cunnigham, P. R. A1 - Shaba, A. F. A1 - Olonade, K. A. A1 - Ndawula, J. A1 - Tawiah, A. T. A1 - Marangu, J. M. A1 - Tlhatlha, Pheladi A1 - Obeng, E. ED - Banhia, N. T1 - Informal Sector Inclusion in Sustainable Concrete Construction in Africa N2 - Concrete used as a construction material is inevitable in Africa’s rapid urban growth, despite its significant contribution to carbon emissions. Hence, best practice concrete with reduced Portland cement clinker needs to be applied. The highly informal nature ofAfrica’s construction sector could impede the implementation of sustainable concrete construction. Although urgent need for economisation unintentionally often leads informal actors to operate according to circularity principles, the sector lacks awareness of climate challenges and incentives for adopting climate-friendly materials and technologies. In addition, the informal sector is prone to fraudulent adulterated materials and components causing challenges for safe and durable construction. The authors elaborate on the crucial role of the informal sector in driving sustainable construction forward, despite the lack of policies and disinterest from regulatory bodies. Solutions through education, communication, and quality control are proposed and discussed. T2 - 77th RILEM Annual Week and the 1st Interdisciplinary Symposium on Smart & Sustainable Infrastructures (ISSSI 2023) CY - Vancouver, Canada DA - 04.09.2023 KW - Cement testing KW - Hydration KW - Economic development KW - Informal sector KW - Cement chemistry PY - 2024 SN - 978-3-031-53391-4 DO - https://doi.org/10.1007/978-3-031-53389-1_47 VL - 48 SP - 506 EP - 520 PB - Springer Nature Switzerland AG CY - Schweiz AN - OPUS4-61586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Kamashanju, Kabibi Charles ED - Rogge, Andreas ED - Meng, Birgit T1 - Circular, bio-based, intelligent ecosystems for climate friendly construction materials supplies N2 - Abstract: Concrete is a major contributor to global energy demand and CO2-emissions, necessitating mitigation strategies. Utilising bio-based resources like polysaccharides, pozzolanic ashes from agricultural waste, and bio-based fibres and aggregates can reduce carbon footprints. However, implementation is hindered by stand- ards favouring scarce and traditionally European materials like fly ash and slag. This highlights the need to diversify resource streams to benefit the global South's abundance of bio-based resources and arable land. An inclusive approach recognizing bio-based resources is required through innovation and regional adaptation. T2 - 63. Forschungskolloquium Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Intelligent ecosystems KW - CO2-emissions PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613160 SN - 978-3-9818564-7-7 SP - 102 EP - 113 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tlhatlha, Pheladi A1 - Schmidt, Wolfram ED - Rogge, Andreas ED - Meng, Birgit T1 - Policies and codes for sustainable cement and concrete technologies in the Global South N2 - Abstract: This paper explores three primary pathways for improving sustainable cement and concrete technologies: cement production, concrete production, and recycling technologies. It underscores the importance of policy frameworks for transitioning from prescriptive to performance-based standards to foster innovation and support low-carbon technologies, while also addressing the economic, political, and social drivers that shape policy and industry practices. The research questions the replication of Global North standards in the Global South, advocating for locally adapted, unique regional policies. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Sustainable cement KW - Concrete technologies PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613170 SN - 978-3-9818564-7-7 SP - 114 EP - 122 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezhov, Alexander A1 - Schmidt, Wolfram ED - Rogge, Andreas ED - Meng, Birgit T1 - Rheologie von Bindemittelsuspensionen in Gegenwart von Biopolymeren N2 - Zusatzmittel sind unverzichtbarer Bestandteil von modernem Beton. Ihr Einsatz ist nicht nur technisch und wirtschaftlich sinnvoll, sondern auch notwendig, um Beton umweltfreundlicher zu machen. In diesem Zusammenhang gewinnen nachhaltige Biopolymere zunehmend an Bedeutung, sie weisen jedoch eine große Vielfalt an Molekularstrukturen auf, die zu Unverträglichkeiten mit anderen - wie z.B. Fließmitteln - führen können. In dieser Arbeit werden die Auswirkungen des kombinierten Einsatzes verschiedener Zusatzmittel im Hinblick ihres Einflusses auf die Zementhydratation und den Strukturaufbau von Zementpasten untersucht. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Rheologie KW - Bindemittelsuspension KW - Biopolymer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613089 SN - 978-3-9818564-7-7 SP - 147 EP - 152 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61308 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wöhlecke, Andreas ED - Al-Akel, Said T1 - Aktuelle Diskussionen aus dem Fachbeirat der BAM N2 - Im Folgenden soll über aktuelle Diskussionen und Arbeitsschwerpunkte im Fachbeirat der BAM und von der Zulassungsstelle berichtet werden. Es werden Änderungen im Zusammenhang mit der Zulassungsrichtlinie für Kunststoffdichtungsbahnen vorgestellt. Es wird über die aktuelle Diskussion über die Anforderungen z. B. an metallische Sensoren für Dichtungskontrollsysteme berichtet. Änderungen der Fremdprüfung von sogenannten Sandschutzmatten, des Standards zur Qualitätsüberwachung (SQÜ) von Kunststoff Dränelementen (KDE) und der Anpassung der Formulierungen zum Überbau der in Abdichtungen verwendeten Produkte werden aufgezeigt. T2 - 20. Leipziger Deponiefachtagung CY - Leipzig, Germany DA - 12.03.2024 KW - Dichtungskontrollsystem KW - Deponie KW - Kunststoffdichtungsbahn PY - 2024 SN - 978-3-943443-54-7 VL - 20 SP - 16 EP - 23 CY - Leipzig AN - OPUS4-59893 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalbe, Ute A1 - Schröder, Simon Alexander A1 - Richter, Matthias A1 - Horn, Wolfgang A1 - Stephan, Ina A1 - Hohmann, Gloria A1 - Ziegert, Christof T1 - Identifikation und Einordnung von historischen Lehmbauteilen für die Wiederverwendung hinsichtlich Anreicherung von Schadstoffen und bauschädlichen Salzen T1 - Identification and classification of historical earth construction elements for recycling in respect of accumulation of pollutants and structurally damaging salts N2 - Lehmbaustoffe, einschließlich Lehm aus dem historischen Baubestand, bieten ein hohes Potenzial für ihre Wiederverwendbarkeit und die Schonung natürlicher Ressourcen. Zur Bewertung des Wiederverwendungspotenzials gibt es nur wenige Studien hinsichtlich der Schadstoffbelastung und der Anreicherung von Salzen in Gebäuden aus dem historischen Bestand. Tonminerale, die in Lehmbaustoffen als Bindemittel fungieren, können Schadstoffe binden. Die Region Mitteldeutschland ist geprägt durch jahrzehntelange Einwirkung erheblicher Schadstoffemissionen aus der Chemie- und Braunkohleindustrie. Der Eintrag von Schadstoffen in Lehmbaustoffe ist außerdem aus geogenen Hintergrundbelastungen denkbar, z. B. in Auenböden beeinflusst durch Einträge aus dem Erzbergbau. Salzbildende Anionen wie Chloride oder Nitrate können aufgrund ihrer hohen Löslichkeit mittels kapillarer Kräfte durch die Porenstruktur transportiert werden. In Lehmwänden können sie vor allem in oberflächennahen Lagen, in denen höhere Verdunstungsraten vorherrschen, durch Bindung mit in Lösung vorliegenden oder baustoffeigenen Kationen auskristallisieren und bauschädliche Salze ausbilden. Auch durch spezifische Nutzungen akkumulierte Schadstoffe, z. B. durch die Einwirkung von Tabakrauch, könnten theoretisch einer Wiederverwendung von Lehm entgegenstehen. In Anbetracht der Herausforderungen hinsichtlich der klimatischen und gesellschaftlichen Veränderungen, sind wissenschaftliche Erkenntnisse im Lehmbau erforderlich, die eine Integration in eine nachhaltige Kreislaufwirtschaft ermöglichen. Bei bisherigen Gesetzgebungsverfahren zu rezyklierten Baustoffen wurden Lehmbaustoffe noch nicht berücksichtigt. Ziel einer Vorstudie im Rahmen der WIR!-Initiative GOLEHM ist die Überprüfung der Wiederverwendbarkeit Wiederverwendbarkeit von Lehmbaustoffen aus historischen Bauten an Stichproben hinsichtlich der Umwelt- und Nutzerverträglichkeit. Für den Raum Mitteldeutschland können damit Anhaltspunkte darüber gegeben werden, welche Schadstoffe und bauschädlichen Salze in welchem Maße in Lehmbaustoffen aus dem Gebäudebestand erwartet werden können. Daraus können Hinweise zum Umgang mit Lehmbaustoffen aus historischen Gebäuden abgeleitet werden. Darüber hinaus wurden exemplarisch an zwei Gebäuden mikrobiologische Untersuchungen zur Ermittlung einer möglichen Belastung mit Schimmelpilzen vorgenommen. N2 - Earth construction materials, including earth from historical building stock, offer high potential in terms of their recyclability and sparing use of natural resources. Yet, only a few studies have been conducted on the levels of pollutants and the accumulation of salts in buildings from the historical building stock to enable an assessment of the potential for recycling. The aim of a preliminary study as part of the GOLEHM Initiative from WIR! is to use spot checks to review the recyclability of earth construction materials from historical buildings in terms of environmental impact and tolerance by users. This could provide indicators for the Central Germany region on which pollutants and structurally damaging salts can be expected in earth construction materials from the building stock and to what extent, allowing conclusions to be drawn on how to manage earth construction materials from historical buildings. Additionally, microbiological inspections of two sample buildings were performed to assess a potential contamination with mould. T2 - Lehm 2024 Fachtagung CY - Weimar, Germany DA - 27.09.2024 KW - Lehm KW - Wiederverwendung KW - Kreislaufwirtschaft KW - Schadstoffe KW - Bauschädliche Salze PY - 2024 SP - 1 EP - 8 CY - Weimar AN - OPUS4-61883 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -