TY - JOUR A1 - WójciaK, K. A1 - Tokarski, T. A1 - Cios, G. A1 - Winkelmann, A. A1 - Chulist, R. A1 - Nolze, G. T1 - Unconventional Applications of Electron Backscattering Diffraction (EBSD) in Metallic Materials N2 - Electron backscattered diffraction is widely used for phase and orientation imaging of crystalline specimens. Despite the inherent complexity of diffraction images, current analysis methodologies typically focus on the position of Kikuchi bands or direct comparisons between experimental and simulated patterns. These approaches require prior knowledge of the phases to be analyzed, limiting their applicability in certain scenarios. This paper introduces an alternative methodology, crystallographic analysis of lattice metric, which extracts phase and orientation information directly from the registered diffraction pattern without requiring predefined standards. The paper outlines the methodology, discusses limitations, and demonstrates possible application in phase analysis, lattice parameter ratio mapping, and qualitative lattice distortion mapping. KW - EBSD KW - Virtual dark-field imaging KW - Lattice distortion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656014 DO - https://doi.org/10.24425/amm.2025.156241 VL - 70 IS - 4 SP - 1619 EP - 1626 AN - OPUS4-65601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hickel, Tilmann A1 - Waske, Anja A1 - Tehranchi, Ali A1 - Bhattacharya, Biswajit A1 - Stawski, Tomasz M. A1 - Fellinger, Tim-Patrick A1 - Mehmood, Asad A1 - Witt, Julia A1 - Ozcan, Ozlem A1 - Guilherme Buzanich, Ana A1 - Kumar, Sourabh A1 - Mishra, Rajesh Kumar A1 - Holzer, Marco A1 - Stucchi de Camargo, Andrea Simone A1 - Agudo Jácome, Leonardo A1 - Manzoni, Anna A1 - Fantin, Andrea A1 - John, Elisabeth A1 - Hodoroaba, Vasile-Dan A1 - Bührig, Sophia A1 - Murugan, Jegatheesan A1 - Marschall, Niklas A1 - George, Janine A1 - Darvishi Kamachali, Reza A1 - Maaß, Robert A1 - Emmerling, Franziska T1 - Chemically complex materials enable sustainable high-performance materials N2 - Chemically complex materials (CCMats) 􀀀 including high-entropy alloys, oxides, and related multi-principal element systems 􀀀 offer a paradigm shift in materials design by leveraging chemical diversity to simultaneously optimize functional, structural, and sustainability criteria. The vastness of the compositional and structural space in CCMats propels the field into an expanding exploratory state. To reconcile functional and structural performance across this immense parameter space remains an open challenge. This Perspective evaluates the opportunities and challenges associated with harnessing chemical complexity across a broad spectrum of applications, such as hydrogen storage, ionic conductors, catalysis, magnetics, dielectrics, semiconductors, optical materials, and multifunctional structural systems. It is delineated how three central design strategies: targeted substitution (SUB), defect engineering (DEF), and diversity management (DIV) enable the reconciliation of high functional performance with long-term structural stability and environmental responsibility. Advances in computational thermodynamics, microstructure simulations, machine learning, and multimodal characterization are accelerating the exploration and optimization of CCMats, while robust data infrastructures and automated synthesis workflows are emerging as essential tools for navigating their complex compositional space. By fostering cross-disciplinary knowledge transfer and embracing data-driven design, CCMats are poised to deliver next-generation materials solutions that address urgent technological, energy, and environmental demands. KW - Chemically complex materials KW - Structural stability KW - Functional performance KW - Design strategies KW - Sustainability PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655598 UR - https://www.sciencedirect.com/science/article/pii/S1359028626000033?via%3Dihub DO - https://doi.org/10.1016/j.cossms.2026.101256 SN - 1359-0286 VL - 42 SP - 1 EP - 26 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-65559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Rosalie, Julian M. A1 - Pauw, Brian R. A1 - Hohenwarter, Anton T1 - Precipitate size evolution in an ultrafine-grained magnesium-manganese alloy N2 - Precipitate size evolution during room temperature high-pressure torsion (HPT) of a Mg-1.35wt.%Mn alloy was studied using scanning transmission electron microscopy (STEM) and Small-/Wide-angle X-ray scattering (SAXS/WAXS). The volume fraction of the nm-scale α-Mn particles increased with applied strain, however small angle X-ray scattering (SAXS) indicated that the majority of manganese remained in solution even after 10 HPT rotations, indicating that the reaction progress is still limited by the diffusivity of Mn. Analysis of the precipitate size distribution determined that the mean particle size did not increase over the course of HPT. This, in combination with the precipitate size distribution suggested that precipitate growth was subject to interfacial rather than diffusional control. KW - Severe plastic deformation KW - High-pressure torsion KW - Ultrafine-grained alloys KW - Magnesium KW - Grain-boundary pinning KW - Precipitate growth KW - Interface control KW - Diffusional control PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653422 DO - https://doi.org/10.48550/arXiv.2601.05619 SP - 1 EP - 15 AN - OPUS4-65342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferrari, Bruno A1 - Fantin, Andrea A1 - Said, D. A1 - Fitch, A. N. A1 - Suárez Ocano, Patricia A1 - Mishurova, Tatiana A1 - Roveda, Ilaria A1 - Kromm, Arne A1 - Darvishi Kamachali, Reza A1 - Bruno, Giovanni A1 - Evans, Alexander A1 - Requena, G. A1 - Agudo Jácome, Leonardo A1 - Serrano Munoz, Itziar T1 - The impact of scanning strategy on cell structures in PBF-LB/M/IN718: an in situ synchrotron x-ray diffraction study N2 - In additive manufacturing, any change of the process parameters, such as scanning strategy, directly affects the cooling rates, heat accumulation, and overall thermal history of the build. Consequently, parts built with different process parameters tend to have different levels of crystallographic texture, residual stress, and dislocation density. These features can influence the properties of the material and their development during post-processing operations. In this study, IN718 prisms were built by laser powder bed fusion (PBF-LB/M) using two different scanning strategies (continuous 67° rotations around the build direction, ROT, and alternating 0°/67° scans, ALT) to provide two different as-built conditions. In situ time-resolved synchrotron diffraction was performed during a solution heat treatment at 1027 °C for 1 h. Ex situ scanning electron microscopy was used to support and complement the in situ observations. An approach to quantify the effect of elemental microsegregation at the cell walls is developed based on the deconvolution of asymmetric γ-nickel matrix peaks. Following this approach, the scanning strategies are shown to affect the as-built fraction of cell walls in the material, resulting in a difference of approximately 5 %, in weight fraction, between ROT and ALT (19 % vs. 24 %, respectively). This microsegregation was observed to be rapidly homogenized during the heating ramp, and no significant changes to the peak shape in the γ peaks occurred during the isothermal part of the heat treatment, regardless of the scanning strategy. KW - Additive manufacturing KW - Inconel 718 KW - Synchrotron x-ray diffraction KW - Heat treatment KW - Laser powder bed fusion KW - Cellular microstructure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650958 DO - https://doi.org/10.1016/j.jmrt.2025.11.214 SN - 2238-7854 VL - 41 SP - 593 EP - 608 PB - Elsevier B.V. AN - OPUS4-65095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moschetti, Michael A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Porohovoj, Ilja A1 - Göbel, Artur A1 - Pfennig, Anja A1 - Bettge, Dirk A1 - Maaß, Robert T1 - Robot-Assisted Automated Serial-Sectioning and Imaging for 3D Microstructural Investigations N2 - Comprehensive materials characterization requires precise structural knowledge beyond traditional methods. The robot-assisted automated serial-sectioning and imaging (RASI) platform, developed at BAM, provides automated 3D metallographic reconstructions, enabling detailed microstructural analysis of technical materials. This article showcases RASI’s capabilities through several case studies, including characterization of lamellar graphite in gray cast iron, porosity in sintered steel, melt pool morphology in additively manufactured 316L stainless steel, defects in metal-ceramic packages, and oxidation behavior in an Fe-12Cr-2Co alloy. By automating sample handling, mechanical serial-sectioning, etching, and optical imaging, RASI captures complex 3D microstructures with high precision and at high speed. This approach reveals microstructural features missed by 2D analysis, even using stereological assumptions. Specifically, statistically rare and large microstructural features, such as secondary phases or interconnected pores, become apparent, which 2D methods cannot reveal. The generated volumetric data can furthermore serve as quantitative reference datasets (i.e., the ‘ground truth’) essential for validating other 3D characterization techniques and computational models, helping to bridge the gap between predictive simulations and real-world material behavior. RASI’s modular design makes it a flexible tool that provides realistic 3D insights into materials, which can be used for advanced materials research, process optimization, and quality control. KW - 3D metallography KW - Automated microstructure characterization KW - Image segmentation KW - Mechanical polishing based serial-sectioning KW - Process-microstructure-property relationships KW - Quantitative microstructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649614 DO - https://doi.org/10.1002/adem.202502202 SN - 1527-2648 VL - 28 IS - 2 SP - 1 EP - 14 PB - Wiley-VCH GmbH AN - OPUS4-64961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Cyclic Deformation Behavior of Laser Powder Bed Fused Stainless Steel 316L Role of the Manufacturing Induced Cell Structure N2 - The cyclic deformation behavior of an austenitic 316L stainless steel produced by laser powder bed fusion in two heat treated conditions and featuring a low defect population is presented. Strain controlled push/pull tests were performed between room temperature and 600 °C. The PBF‑LB/M/316L exhibits an initial cyclic hardening, followed by a cyclic softening. The grade of softening decreases (i) with increasing test temperature and (ii) after a partial dissolution of its dislocation substructure through heat treatment. The deformation behavior and its dependency on test temperature and heat-treated/microstructural condition are attributed to the slip character and related changes. With either a partially dissolved dislocation substructure or increasing test temperature the material exhibits typical wavy slip characteristics. In the opposite case, the deformation mechanism seems to be rather planar dislocation slip as the formation of slip planes spanning through entire grains was observed, seemingly acting as pathways of easy dislocation movement. T2 - TMS 2025 CY - Las Vegas, Nevada, US DA - 23.03.2025 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - Mikrostruktur KW - 316L PY - 2025 AN - OPUS4-64855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna T1 - High-temperature in-situ investigation of refractory high entropy superalloys N2 - The spinodal decomposition in bcc structured refractory alloys can be used as a potential strengthening mechanism, as has been demonstrated over the last decade in research on high entropy alloys and compositionally complex alloys. Early work from the 1990s already showed the possibility of further enhancing this spinodal decomposition by adding the element Al, which in addition to spinodal decomposition also provides an ordering process in the otherwise disordered bcc phases of the alloy. Nevertheless, the knowledge of refractory high entropy (super)alloy systems, is still in its infancy and requires further research to fully exploit its potential for high temperature applications in the future. Two refractory alloys of the Al-Nb-Ta-Ti-Zr family are investigated via (high temperature in-situ) XRD, in the long run for understanding spinodal decomposition properties. Ex-situ XRD and TEM observations show the formation of at least one bcc phase and an ordered B2 phase. In addition, one or more Al-Zr rich phases are observed, which are not part of the spinodal phases and are unwanted. The high-temperature observations at 1000°C for 60 h show a remarkable increase in peak width up to 2° FWHM that does not disappear after cooling in the furnace. Ex-situ observations after 1000°C for hundreds of hours and subsequent quenching show narrow peaks (max 0,2° FWHM) at the same position. This and several other observations will be presented in this talk and possible explanations are presented. T2 - Euromat 2025 CY - Granada, Spain DA - 14.09.2025 KW - High-entropy alloys KW - Superalloys KW - X-ray diffraction KW - In-situ KW - Scanning electron microscopy PY - 2025 AN - OPUS4-64840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Singh, Shobhit Pratap A1 - Löwe, Peter A1 - Schriever, Sina A1 - Olbricht, Jürgen A1 - Rehmer, Birgit A1 - Nolze, Gert A1 - Skrotzki, Birgit T1 - High-throughput creep evaluation of IN738LC in bending using digital image correlation at 850 °C N2 - High-temperature alloys, when used in structural applications, undergo slow time-dependent deformation known as creep. Assessing creep behavior is critical for estimating the in-service life of these alloys. Conventionally, uniaxial creep tests are widely conducted at elevated temperatures to determine creep rates. In recent years, bending creep of cantilevers, when combined with digital image correlation (DIC), has emerged as a promising high-throughput technique for rapidly estimating creep life. However, the applicability of bending creep above 700 ◦C for high-temperature alloys using DIC has not been fully established. In this work, we compare uniaxial creep rates of the nickel-based superalloy IN738LC with bending creep rates measured at 850 ◦C using high-temperature DIC. The bending creep data show excellent agreement with uniaxial creep results in the stress range of 240–360 MPa. The measured creep xponent, a critical rate-determining parameter, is found to be ~8 for both uniaxial and bending creep, with the rate data scattered within a factor of two. An in-house experimental setup was developed to perform bending creep tests at high temperatures, with strain monitored through DIC. Our results demonstrate that bending creep, combined with DIC, provides a reliable and efficient method for creep testing of high-temperature alloys. Compared to conventional uniaxial creep experiments, this approach requires significantly less time and material, thereby reducing effort, energy, and cost. We anticipate that this technique will serve as a foundation for testing precious high-temperature materials. For instance, in ongoing rapid discoveries of advanced alloys, in-service creep life can be evaluated much faster with reduced material requirements. Moreover, this method holds strong potential for application to high-entropy alloys and additively manufactured alloys designed for demanding high-temperature environments. KW - Digital image correlation KW - Bending creep KW - Nickel-based superalloys KW - High throughput testing KW - High-temperature materials PY - 2025 UR - https://www.sciencedirect.com/science/article/pii/S0921509325017034?via%3Dihub DO - https://doi.org/10.1016/j.msea.2025.149479 VL - 950 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-64814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Nolze, Gert A1 - Malakhov, A. Yu. A1 - Pervukhina, O. L. T1 - Investigation of the Structure of Interfaces Between Metals and Alloys Joined by Explosion Welding N2 - The structure of interfaces in Fe20Cr6Al/Cu, titanium/steel and brass/Invar bimetals obtained by explosion welding from sheet components with a thickness of 1 and 4, 25 and 5, 12 and 8 mm, respectively, was studied using analytical methods of scanning electron microscopy. The wave dimensions (length/height) were approximately 200/50 μm for Fe20Cr6Al/Cu, 700/70 μm for titanium/steel and 350/100 μm for brass/Invar. At the micron scale, mutual penetration of the welded components into each other (trans-interface diffusion) was not detected. In the iron-based plate of Fe20Cr6Al/Cu bimetal, a strong texture and cracks, which are a critical defect, were formed as a result of severe plastic deformation. Less pronounced textures were revealed in the components of titanium/steel bimetal. In titanium/steel bimetal, Laves phase particles Fe2Ti were found near the welded interface, while in brass/Invar bimetal, local contact melting was observed. However, the particles Fe2Ti and local melting areas are not critical defects, as they do not cause unacceptable deterioration in the adhesive strength of the welded joints, which was confirmed by a high shear strength of 500-570 MPa for the brass/Invar bimetal. KW - EBSD KW - Welding KW - Interface PY - 2025 DO - https://doi.org/10.1007/s11665-025-12660-x SN - 1059-9495 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-64732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fayis Kalady, Mohammed A1 - Schultz, Johannes A1 - Weinel, Kristina A1 - Wolf, Daniel A1 - Lubk, Axel T1 - Geometry-dependent localization of surface plasmons on random gold nanoparticle assemblies N2 - Assemblies of plasmonic nanoparticles (NPs) support hybridized modes of localized surface plasmons (LSPs), which delocalize in geometrically well-ordered arrangements. Here, the hybridization behavior of LSPs in geometrically completely disordered two-dimensional arrangements of Au NPs fabricated by an e-beam synthesis method is studied. Employing electron energy loss spectroscopy in a scanning transmission electron microscope and numerical simulations, the disorder-driven spatial and spectral localization of the coupled LSP modes that depends on the NP thickness is revealed. Below a NP thickness of 0.4 nm, localization increases toward higher hybridized LSP mode energies. In comparison, above 10 nm thickness, a decrease of localization toward higher mode energies is observed. In the intermediate thickness regime, a transition of the energy dependence of the localization between the two limiting cases, exhibiting a mode energy with minimal localization, is observed. It is shown that this behavior is mainly driven by the energy and thickness dependence of the polarizability of the individual NPs. KW - Gold Nanoparticles KW - Surface plasmons KW - Electron enerdy loss spectroscopy (EELS) KW - scanning transmission electron microscopy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647230 DO - https://doi.org/10.1103/44nk-6bp2 SN - 2643-1564 VL - 7 IS - 043053 EP - 4 PB - American Physical Society AN - OPUS4-64723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -