TY - CONF A1 - Rübner, Katrin T1 - Comparative study of lightweight expanded aggregates made from masonry rubble or clay N2 - Lightweight aggregates can be manufactured from masonry rubble by a thermal expanding process pursuing the idea of feedstock recycling. Throughout a series of research projects, the manufacturing process has been developed, optimized and scaled up. Various test results prove that the engineering properties of the new expanded masonry rubble aggregates are similar to those of traditional expanded clays. The aggregates show a heterogeneous and macroporous pore structure. The grains consist of cracks, cavities, large bulky pores and a solid skeleton containing small capillary pores as well as partly melted areas. But which differences and similarities exist to expanded clay aggregates, which are made from a relatively homogeneous clayey raw material? To answer this question, comparative studies on the chemical, physical, mineralogical and microstructural characteristics of expanded masonry rubble aggregates and commercial expanded clay aggregates have been conducted. In our contribution, results of particle shape and porosity measurements, mercury intrusion porosimetry and electron microscopy are presented. The microstructural characteristics are correlated with engineering properties, such as water absorption and particle strength. T2 - V International Conference Progress of Recycling in the Built Environment CY - Weimar, Germany DA - 10.10.2023 KW - Lightweight aggregates KW - Expanded aggregates KW - Expanded clay KW - Masonry rubble KW - Chemical recycling PY - 2023 AN - OPUS4-64754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abilio, André T1 - Expert System for Screening Microbiologically Influenced Corrosion asInternal Failure Cause in Oil and Gas Upstream Pipelines N2 - The analysis of pipeline failures due to Microbiologically Influenced Corrosion (MIC) is challenging due to the complex interaction of many influencing parameters including pipeline operation conditions, fluid chemistry and microbiology, as well as the analysis of corrosion features and products. To help address this challenge, an expert system was developed to assist non-specialists in screening internal pipeline corrosion failures due to MIC related threats. To accomplish this, 15 MIC subject matter experts (with a total of 355 man-years of accumulated MIC based experience) were recruited to evaluate a total of 65 MIC failure cases based on real-life scenarios. These case study parameters and the expert elicited results were input into an Artificial Neural Network (ANN) model to create a model system which can screen whether a given failure scenario is one of three outcomes: a) failure is likely due to MIC, b) failure is likely not due to MIC, or c) the conclusion is inconclusive (analysis needs more data/information). The model system had an overall accuracy of 74.8%and it showcases that knowledge from subject matter experts can be captured in a reasonably effective way to screen for possible MIC failures. Based on that, this presentation will provide details of the model development process and key results to date. Important considerations regarding the level of confidence of the diagnoses and variation between expert opinion will also be discussed alongside with ideas on how to improve the model for field applicability. T2 - ISMOS 9 CY - Edinburgh, United Kingdom DA - 27.06.2023 KW - Expert System KW - Microbiologically Influenced Corrosion (MIC) KW - Oil and Gas Upstream KW - Artificial neural networks (ANNs) KW - Failure analysis PY - 2023 AN - OPUS4-64602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hothan, Sascha T1 - Durability of Intumescent Coatings - Experimental investigations and test concepts for a working life of more than 10 years N2 - Intumescent coatings are subjected to ageing effects caused by climatic influences. The established European regulations to assess the durability of intumescent coatings are limited to a working life of 10 years. In the presentation experimental investigations and test concepts to extend the working life to 25 years are shown. In addition, a new in-situ testing method to assess the performance of applied intumescent coatings that have undergone ageing processes is presented. T2 - Annual Meeting of ECCS TC3 CY - Online meeting DA - 25.09.2023 KW - Intumescent coatings KW - Experimental investigations KW - In-situ testing PY - 2023 AN - OPUS4-63979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocaño, Patricia A1 - Agudo Jácome, Leonardo T1 - Oxidation Behavior of the AlMo0.5NbTa0.5TiZr Chemically Complex Alloy N2 - The chemically complex alloys that contain mostly refractory elements (rCCAs), may be highly resistant to heat and load, which makes them attractive candidates for use at extremely high temperatures associated with technological applications such as aeroengine turbines. However, the oxidation behavior remains an emerging field within the CCA community. The fully heat treated AlMo0.5NbTa0.5TiZr rCCA contains a dual-phase microstructure that resembles the γ/ γ’ pattern of the well-known Ni-base superalloys, however with a continuous Al-Zr-Ti-rich B2 ordered matrix embedding Mo-Nb-Ta-rach bcc precipitates. The question thus arises what is the oxidation behavior of this rCCA alloy? In this study, this question is addressed via in situ and ex situ X-ray diffraction (XRD) in dry and humid air in the 800–1000 °C regime. Electron microscopic investigations complement the findings. In situ synchrotron experiments were carried out at the KMC2 beamline of the Helmholtz Zentrum Berlin (HZB), with a wavelength of 1.5418 Å at 800 and 950 °C under dry and humid (≈ 40% rH, laboratory air) air for 12 h. Scanning and transmission electron microscopy was performed before and after exposure to spatially resolve the scale development ex situ. In general, 12 h exposure led to an oxide scale which internal oxidation reaches several tens of microns, and which is dominated by Zr-, Ti- and Mo-containing oxides although aluminum oxide was also always present. Main differences are observed between temperatures, while the humidity played a lesser role. T2 - International Conference on High Entropy Materials (ICHEM) 2023 CY - Knoxville, TN, USA DA - 18.06.2023 KW - High entropy superalloy KW - High temperature oxidation KW - In situ synchrotron diffraction KW - Electron microscopy PY - 2023 AN - OPUS4-63857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmusto, Juho T1 - The effect of humidity on the initial oxidation of the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr N2 - Unlike conventional alloys, which typically consist of one main element, high-entropy alloys (HEAs) contain five or more principal elements. When compared with conventional alloys, HEAs may possess desirable properties such as improved strength/hardness, remarkable wear resistance, high structural stability, and notable oxidation resistance. However, due to the numerous possibilities of alloy composition, only a small fraction of HEAs has been characterized in terms of their mechanical and chemical properties. A refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr, with its superalloy-like microstructure, belongs to the first group of a subclass of such Al-containing refractory HEAs that has recently drawn attention. The alloy has a nanoscale microstructure consisting of B2 and bcc phases, enabling high-temperature compressive strengths beyond conventional Ni-based alloys. This feature could improve turbine efficiency in the aerospace and power production industries. However, the microstructure has been reported to be sensitive to heat treatment after which it loses mechanical performance when the intragranular hexagonal Al-Zr-based intermetallic forms. This might be connected with the phase stability in the material. Then again, the addition of Al has been reported to improve the oxidation resistance of the material, but also that HEA materials tend to show pronounced zones of internal aging caused by diffusion during oxidation. These previous results imply that further research on the thermodynamic stability of the alloy is required. Furthermore, the oxidation behavior (both external and internal) and the role of humidity in the process are not fully understood. With such a multi-component material, the grain boundaries are expected to play a key role in the oxidation process, serving as short-circuit pathways for diffusion. To shed more light on the oxidation behavior of the AlMo0.5NbTa0.5TiZr alloy, experiments were carried out for 24 hours at 800 °C under both dry (21% O2 + 79% N2) and humid (8% O2 + 74% N2 + 18% H2O) atmospheres. After the experiments, the samples were characterized with XRD, SEM-EDS, and EPMA. The alloy oxidized rapidly under both studied atmospheres, resulting in a visibly oxidized region with a thickness of around 1.5 microns (dry) and 3.8 microns (humid). The porosity of the oxidized regions differs from one another: a thin layer of pores was detected in the outermost part of the oxidized zone under dry conditions, whereas the pores were distributed throughout the oxidized zone under humid conditions. Furthermore, the presence of humidity affected the phase formation. The grain boundaries, while still recognizable, differed visually from the grains in the as-received material, indicating the active role of grain boundaries during the oxidation. In addition, in the exposed samples, cracks along the grain boundaries were detected. Interestingly, cracks were also located within the grains. This could originate from the diffusion of species from the grains to the grain boundaries, which has changed the composition of grains. As a consequence, cracks formed most likely during cooling due to the Pilling-Bedworth effect. The formation of cracks suggested that the macro-scale homogeneity of the material may change during operation at high temperatures due to the active grain boundaries. T2 - High Temperature Corrosion and Oxidation 2023 Workshop CY - Marktheidenfeld, Germany DA - 25.09.2023 KW - High-Entropy superalloy KW - Oxidation behavior KW - Grain boundaries KW - Microstructure Evolution KW - High-Temperature Performance PY - 2023 AN - OPUS4-63850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - Emissivity Prediction of Rough Cast Iron for Laser Thermography N2 - This study presents a method for predicting the emissivity of rough cast iron surfaces to enhance the accuracy of laser thermography in industrial non-destructive testing (NDT). Traditional emissivity measurements are impractical in industrial settings due to environmental interference and equipment limitations. The proposed approach replaces complex setups like integrating spheres with a simplified illumination unit and reflection measurements. By leveraging known material properties and surface characteristics, an algorithm predicts directional emissivity. Experimental results of an initial feasibility study show strong agreement between predicted and measured values, demonstrating the method’s potential for real-time emissivity correction in industrial thermographic inspections. T2 - Advanced Infrared Technology and Applications (AITA) 2023 CY - Venice, Italy DA - 10.09.2023 KW - Thermography KW - Laser KW - NDT KW - Cast iron PY - 2023 AN - OPUS4-63121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible magnetoresistive sensors for novel electromagnetic testing capabilities N2 - Doctoral seminar showing the results obtained in the first year of research. The initial prototype for the scanning of a flat ferromagnetic sample with flexible magnetic sensors is presented, together with a quick introduction to anisotropic magnetoresistive sensors and their fabrication process. T2 - BAM Doktorandenseminar - Department 8 CY - Berlin, Germany DA - 11.05.2023 KW - Magnetic Sensors KW - Non-destructive Testing KW - Magnetic Flux Leakage Testing KW - Flexible Magnetoresistive Sensors KW - Defect Detection PY - 2023 AN - OPUS4-62682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 CY - Senlis, France DA - 29.11.2023 KW - Crack growth KW - Fatigue KW - NDT KW - Welded PY - 2023 AN - OPUS4-62374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dalgic, Mete-Sungur T1 - Einfluss der Konformation auf das Ionisationsverhalten in MALDI-TOF MS N2 - MALDI-TOF Massenspektrometrie ist eine wichtige Methode zur Bestimmung von Molekulargewichten von Polymeren. Jedoch wird die quantitative Analyse von Polymeren durch verschiedene Faktoren erschwert. In dieser Präsentation wird unter anderem der Einfluss der molaren Massen auf die Massenspektren näher betrachtet. Dabei werden Konturplots von ternären PMMA- und PS-Mischungen gezeigt. T2 - 27. Kolloquium - Massenspetrometrische von Polymeren CY - Berlin, Germany DA - 09.05.2023 KW - MALDI-TOF MS KW - Ternäre Polymermischungen KW - PMMA und PS PY - 2023 AN - OPUS4-62214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Breaking the wall of circular plastics economy N2 - Traditional mechanical recycling cannot process most plastic waste streams and most of the plastic waste currently goes to landfills or incineration. Chemical recycling is a promising technology to mitigate this but is hindered by high costs (due to high process temperatures and production of solvent waste). We developed a cost-efficient technology for chemical recycling of plastic waste that reduces greenhouse gas emissions and minimizes energy consumption. It is based on solvent-free mechanochemistry for depolymerization of plastic polymers at ambient conditions. T2 - 2023 Falling Walls Science Summit CY - Berlin, Germany DA - 07.11.2023 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2023 AN - OPUS4-62102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -