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  <doc>
    <id>58466</id>
    <completedYear/>
    <publishedYear>2023</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>10</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>conferenceobject</type>
    <publisherName/>
    <publisherPlace/>
    <creatingCorporation>Wissenschaftliche Gesellschaft Lasertechnik und Photonik e.V.</creatingCorporation>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">In-situ monitoring of the laser powder bed fusion process by thermography, optical tomography and melt pool monitoring for defect detection</title>
    <abstract language="eng">For the wide acceptance of the use of additive manufacturing (AM), it is required to provide reliable testing methods to ensure the safety of the additively manufactured parts. A possible solution could be the deployment of in-situ monitoring during the build process. However, for laser powder bed fusion using metal powders (PBF-LB/M) only a few in-situ monitoring techniques are commercially available (optical tomography, melt pool monitoring), which have not been researched to an extent that allows to guarantee the adherence to strict quality and safety standards.&#13;
In this contribution, we present results of a study of PBF-LB/M printed parts made of the nickel-based superalloy Haynes 282. The formation of defects was provoked by local variations of the process parameters and monitored by thermography, optical tomography and melt pool monitoring. Afterwards, the defects were characterized by computed tomography (CT) to identify the detection limits of the used in-situ techniques.</abstract>
    <parentTitle language="eng">Lasers in Manufacturing Conference 2023</parentTitle>
    <identifier type="url">https://www.wlt.de/lim2023-proceedings/system-engineering-and-process-control</identifier>
    <enrichment key="eventName">Lasers in Manufacturing Conference 2023</enrichment>
    <enrichment key="eventPlace">Munich, Germany</enrichment>
    <enrichment key="eventStart">26.06.2023</enrichment>
    <enrichment key="eventEnd">29.06.2023</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <author>Nils Scheuschner</author>
    <author>F. Heinrichsdorff</author>
    <author>Simon Oster</author>
    <author>E. Uhlmann</author>
    <author>J. Polte</author>
    <author>A. Gordei</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Optical tomography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Melt-pool-monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Haynes 282</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive Manufacturing</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="literaturgattung" number="">Graue Literatur</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>63182</id>
    <completedYear/>
    <publishedYear>2024</publishedYear>
    <thesisYearAccepted/>
    <language>deu</language>
    <pageFirst>67</pageFirst>
    <pageLast>79</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>409</volume>
    <type>conferenceobject</type>
    <publisherName/>
    <publisherPlace/>
    <creatingCorporation>Deutscher Verband für Materialforschung und -prüfung e.V.</creatingCorporation>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="deu">Untersuchung des Potenzials von Kaltgasspritzen für die Reparatur zyklisch belasteter Bauteile</title>
    <title language="eng">Investigation on the capability of cold-spray for repair of cyclically loaded components</title>
    <abstract language="deu">Die Reparatur mittels Kaltgasspritzen ist eine vielversprechende Alternative zum&#13;
teuren Austausch fehlerbehafteter Bauteile in der Luft- und Raumfahrt. Im Rahmen&#13;
dieser Arbeit wurde das Potential des Verfahrens an der hochfesten&#13;
Aluminiumlegierungen Al6061-T6 unter Anwendung von Stickstoff als kostengünstiges&#13;
Prozessgas untersucht. Es wurden quasi-statische Zugversuche und einachsige&#13;
Zeitfestigkeitsversuche mit besonderem Fokus auf das in-situ Kugelstrahlen zur&#13;
Verbesserung der mechanischen Eigenschaften durchgeführt. Im Ergebnis wurde die&#13;
Verbesserung der Adhäsion zwischen Substrat und aufgebautem Werkstoff als&#13;
entscheidendes Kriterium für eine Anwendbarkeit ermittelt. Die Laserstrukturierung&#13;
von Substratoberflächen ist hierfür vielversprechend und wurde im Rahmen der Arbeit&#13;
mittels Adhäsionsversuchen untersucht.</abstract>
    <abstract language="eng">Repair by cold-spray is a promising alternative to the costly replacement of flawed&#13;
components in aerospace applications. In the present work this process was&#13;
investigated on the high-strength aluminum alloy Al6061-T6. For the cold-spray&#13;
process, inexpensive Nitrogen was used as process-gas. Quasi-static tensile and highcycle-&#13;
fatigue tests (HCF) were performed, focusing on in-situ shot peening to improve&#13;
the mechanical properties of the repaired part. An improved adhesion between&#13;
substrate and built-up material was identified as a key-factor for the applicability of the&#13;
process. Under this respect laser-structuring of the substrate surface was applied and&#13;
its effect on the mechanical performance of the restored samples were examined by&#13;
adhesion tests.</abstract>
    <parentTitle language="deu">9. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen</parentTitle>
    <identifier type="doi">10.48447/ADD-2024-BB</identifier>
    <enrichment key="eventName">9. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen</enrichment>
    <enrichment key="eventPlace">Stuttgart, Germany</enrichment>
    <enrichment key="eventStart">06.11.2024</enrichment>
    <enrichment key="eventEnd">07.11.2024</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <author>Tiago Werner</author>
    <author>Tanita Teske</author>
    <author>Kai Hilgenberg</author>
    <author>Madia Mauro</author>
    <author>S. Nielsen</author>
    <author>F. Gärtner</author>
    <author>T. Klassen</author>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Kaltgasspritzen</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>cold-spray</value>
    </subject>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Reparatur</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Repair</value>
    </subject>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Ermüdungsfestigkeit</value>
    </subject>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Fatigue</value>
    </subject>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Luft- und Raumfahrt</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Aerospace</value>
    </subject>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Substratvorbehandlung</value>
    </subject>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Substrate pre-treatment</value>
    </subject>
    <collection role="institutes" number="">5 Werkstofftechnik</collection>
    <collection role="institutes" number="">5.1 Mikrostruktur Design und Degradation</collection>
    <collection role="institutes" number="">6 Materialchemie</collection>
    <collection role="institutes" number="">6.1 Oberflächen- und Dünnschichtanalyse</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.1 Sensorik, mess- und prüftechnische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.4 Integrität von Schweißverbindungen</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="literaturgattung" number="">Graue Literatur</collection>
    <collection role="institutes" number="">9.5 Tribologie und Verschleißschutz</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>60265</id>
    <completedYear/>
    <publishedYear>2024</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>16</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>article</type>
    <publisherName>Springer</publisherName>
    <publisherPlace>Cham, Switzerland</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Thermal history transfer from complex components to representative test specimens in laser powder bed fusion</title>
    <abstract language="eng">Additively manufactured components are characterized by heterogeneous mechanical properties due to variations of the microstructure, flaws and residual stresses resulting from the inhomogeneous fabrication process. The large number of influencing factors poses a further challenge in understanding the correlation between material properties, process parameters and component geometry. Therefore, the qualification of components based on witness specimens produced within the same job is questionable. This work aims to present a new strategy for the characterization of PBF-LB/M components based on representative specimens. The key assumption is the feasibility of a transfer of the thermal history from a component to a specimen. It is assumed that similar material properties are determined for components and specimens produced adopting a similar thermal history. After the definition of a region of interest in the component, a combination of thermal analyses by means of finite elements and in-situ experimental determination of the thermal history through infrared thermography is used to produce test coupons with a similar thermal history. The effectiveness of the procedure is demonstrated on a pressure vessel for applications in the chemical industry.</abstract>
    <parentTitle language="eng">Progress in additive manufacturing</parentTitle>
    <identifier type="doi">10.1007/s40964-024-00689-8</identifier>
    <identifier type="issn">2363-9512</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-602651</identifier>
    <identifier type="issn">2363-9520</identifier>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="date_peer_review">19.06.2024</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Mohsin Ali Chaudry</author>
    <author>Nils Scheuschner</author>
    <author>Sergio Blasón Gonzalez</author>
    <author>Mauro Madia</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Heat accumulation</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermal history</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>In situ monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Process simulation</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Representative specimens</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.4 Integrität von Schweißverbindungen</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/60265/s40964-024-00689-8 (1).pdf</file>
  </doc>
  <doc>
    <id>52924</id>
    <completedYear/>
    <publishedYear>2021</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1063</pageFirst>
    <pageLast/>
    <pageNumber/>
    <edition/>
    <issue>7</issue>
    <volume>11</volume>
    <type>article</type>
    <publisherName>MDPI</publisherName>
    <publisherPlace>Basel, Schweiz</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Process Induced Preheating in Laser Powder Bed Fusion Monitored by Thermography and Its Influence on the Microstructure of 316L Stainless Steel Parts</title>
    <abstract language="eng">Undetected and undesired microstructural variations in components produced by laser powder bed fusion are a major challenge, especially for safety-critical components. In this study, an in-depth analysis of the microstructural features of 316L specimens produced by laser powder bed fusion at different levels of volumetric energy density and different levels of inter layer time is reported. The study has been conducted on specimens with an application relevant build height&#13;
(&gt;100 mm). Furthermore, the evolution of the intrinsic preheating temperature during the build-up of specimens was monitored using a thermographic in-situ monitoring set-up. By applying recently determined emissivity values of 316L powder layers, real temperatures could be quantified. Heat accumulation led to preheating temperatures of up to about 600 °C. Significant differences in the preheating temperatures were discussed with respect to the individual process parameter combinations, including the build height. A strong effect of the inter layer time on the heat accumulation was observed. A shorter inter layer time resulted in an increase of the preheating temperature by more than a factor of 2 in the upper part of the specimens compared to longer inter layer times. This, in turn, resulted in heterogeneity of the microstructure and differences in material properties within individual specimens. The resulting differences in the microstructure were analyzed using electron back scatter diffraction and scanning electron microscopy. Results from chemical analysis as well as electron back scatter diffraction measurements indicated stable conditions in terms of chemical alloy composition and austenite phase content for the used set of parameter combinations. However, an increase of the average grain size by more than a factor of 2.5 could be revealed within individual specimens. Additionally, differences in feature size of the solidification cellular substructure were examined and a trend of increasing cell sizes was observed. This trend was attributed to differences in solidification rate and thermal gradients induced by differences in scanning velocity and preheating temperature. A change of the thermal history due to intrinsic preheating could be identified as the main cause of this heterogeneity. It was induced by critical combinations of the energy input and differences in heat transfer conditions by variations of the inter layer time. The microstructural variations were directly correlated to differences in hardness.</abstract>
    <parentTitle language="eng">Metals</parentTitle>
    <identifier type="doi">10.3390/met11071063</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-529240</identifier>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="date_peer_review">09.08.2021</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Konstantin Sommer</author>
    <author>Tim Knobloch</author>
    <author>Simon Altenburg</author>
    <author>Sebastian Recknagel</author>
    <author>Dirk Bettge</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>In-situ process monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Heat accumulation</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Inter layer time</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Cellular substructure</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">1 Analytische Chemie; Referenzmaterialien</collection>
    <collection role="institutes" number="">1.6 Anorganische Referenzmaterialien und Gasanalytik</collection>
    <collection role="institutes" number="">5 Werkstofftechnik</collection>
    <collection role="institutes" number="">5.1 Mikrostruktur Design und Degradation</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/52924/metals-11-01063-v2.pdf</file>
  </doc>
  <doc>
    <id>51254</id>
    <completedYear/>
    <publishedYear>2020</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>155</pageFirst>
    <pageLast>160</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>94</volume>
    <type>article</type>
    <publisherName>Elsevier B.V.</publisherName>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">In situ heat accumulation by geometrical features obstructing heat flux and by reduced inter layer times in laser powder bed fusion of AISI 316L stainless steel</title>
    <abstract language="eng">Material qualification for laser powder bed fusion (L-PBF) processes are often based on results derived from additively manufactured (AM) bulk material or small density cubes, although it is well known that the part geometry has a tremendous influence on the heat flux and, therefore, on the thermal history of an AM component. This study shows experimentally the effect of simple geometrical obstructions to the heat flux on cooling behavior and solidification conditions of 316L stainless steel processed by L-PBF. Additionally, it respects two distinct inter layer times (ILT) as well as the build height of the parts. The cooling behavior of the parts is in-situ traced by infrared (IR) thermography during the built-up. The IR signals reveal significant differences in cooling conditions, which are correlated to differences in melt pool geometries. The acquired data and results can be used for validation of computational models and improvements of quality assurance.</abstract>
    <parentTitle language="eng">Procedia CIRP</parentTitle>
    <identifier type="doi">10.1016/j.procir.2020.09.030</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-512549</identifier>
    <licence>Creative Commons - CC BY-NC-ND - Namensnennung - Nicht kommerziell - Keine Bearbeitungen 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Nils Scheuschner</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Selective laser beam melting</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Melt pool depth</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Inter layer time</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Ppreheating temperature</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive Manufacturing</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.3 Schweißtechnische Fertigungsverfahren</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="themenfelder" number="">Materialdesign</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/51254/1-s2.0-S2212827120312154-main.pdf</file>
  </doc>
  <doc>
    <id>61038</id>
    <completedYear/>
    <publishedYear>2024</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>301</pageFirst>
    <pageLast>304</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>124</volume>
    <type>article</type>
    <publisherName>Elsevier B.V.</publisherName>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Comparison of NIR and SWIR thermography for defect detection in Laser Powder Bed Fusion</title>
    <abstract language="eng">Since laser powder bed fusion (PBF-LB/M) is prone to the formation of defects during the building process, a fundamental requirement for widespread application is to find ways to assure safety and reliability of the additively manufactured parts. A possible solution for this problem lies in the usage of in-situ thermographic monitoring for defect detection. In this contribution we investigate possibilities and limitations of the VIS/NIR wavelength range for defect detection. A VIS/NIR camera can be based on conventional silicon-based sensors which typically have much higher spatial and temporal resolution in the same price range but are more limited in the detectable temperature range than infrared sensors designed for longer wavelengths. To investigate the influence, we compared the thermographic signatures during the creation of artificially provoked defects by local parameter variations in test specimens made of a nickel alloy (UNS N07208) for two different wavelength ranges (~980 nm and ~1600 nm).</abstract>
    <parentTitle language="eng">Procedia CIRP</parentTitle>
    <identifier type="doi">10.1016/j.procir.2024.08.122</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-610380</identifier>
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Materials &amp; Design 222, doi:10.1016\/j.matdes.2022.111115","DOI":"10.1016\/j.matdes.2022.111115"},{"key":"10.1016\/j.procir.2024.08.122_bib5","doi-asserted-by":"crossref","unstructured":"Zhongshu Ren et al., Machine learning\u2013aided real-time detection of keyhole pore generation in laser powder bed fusion.Science379,89-94(2023).doi:10.1126\/science.add4667","DOI":"10.1126\/science.add4667"},{"key":"10.1016\/j.procir.2024.08.122_bib6","doi-asserted-by":"crossref","unstructured":"Altenburg S., Scheuschner N., Maierhofer C., Mohr G., Hilgenberg K., 2020, Thermography in laser powder bed fusion of metals: time over threshold as feasible feature in thermographic data, Proceedings of Conference QIRT 2020, doi:10.21611\/qirt.2020.005","DOI":"10.21611\/qirt.2020.005"}],"container-title":["Procedia CIRP"],"original-title":[],"language":"en","link":[{"URL":"https:\/\/api.elsevier.com\/content\/article\/PII:S2212827124004761?httpAccept=text\/xml","content-type":"text\/xml","content-version":"vor","intended-application":"text-mining"},{"URL":"https:\/\/api.elsevier.com\/content\/article\/PII:S2212827124004761?httpAccept=text\/plain","content-type":"text\/plain","content-version":"vor","intended-application":"text-mining"}],"deposited":{"date-parts":[[2024,9,11]],"date-time":"2024-09-11T12:47:33Z","timestamp":1726058853000},"score":1,"resource":{"primary":{"URL":"https:\/\/linkinghub.elsevier.com\/retrieve\/pii\/S2212827124004761"}},"subtitle":[],"short-title":[],"issued":{"date-parts":[[2024]]},"references-count":6,"alternative-id":["S2212827124004761"],"URL":"http:\/\/dx.doi.org\/10.1016\/j.procir.2024.08.122","relation":{},"ISSN":["2212-8271"],"issn-type":[{"value":"2212-8271","type":"print"}],"subject":[],"published":{"date-parts":[[2024]]},"assertion":[{"value":"Elsevier","name":"publisher","label":"This article is maintained by"},{"value":"Comparison of NIR and SWIR thermography for defect detection in Laser Powder Bed Fusion","name":"articletitle","label":"Article Title"},{"value":"Procedia CIRP","name":"journaltitle","label":"Journal Title"},{"value":"https:\/\/doi.org\/10.1016\/j.procir.2024.08.122","name":"articlelink","label":"CrossRef DOI link to publisher maintained version"},{"value":"article","name":"content_type","label":"Content Type"},{"value":"\u00a9 2024 The Author(s). Published by Elsevier B.V.","name":"copyright","label":"Copyright"}]}}</enrichment>
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    <licence>Creative Commons - CC BY-NC-ND - Namensnennung - Nicht kommerziell - Keine Bearbeitungen 4.0 International</licence>
    <author>Nils Scheuschner</author>
    <author>Simon Oster</author>
    <author>Gunther Mohr</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>PBF-LB/M</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>NDT</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/61038/1-s2.0-S2212827124004761-main.pdf</file>
  </doc>
  <doc>
    <id>56027</id>
    <completedYear/>
    <publishedYear>2022</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>340</pageFirst>
    <pageLast>344</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>111</volume>
    <type>article</type>
    <publisherName>Elsevier B.V.</publisherName>
    <publisherPlace>Amsterdam</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">In-situ monitoring of the Laser Powder Bed Fusion build process via bi- chromatic optical tomography</title>
    <abstract language="eng">As metal additive manufacturing (AM) is entering industrial serial production of safety relevant components, the need for reliable process qualification is growing continuously. Especially in strictly regulated industries, such as aviation, the use of AM is strongly dependent on ensuring consistent quality of components. Because of its numerous influencing factors, up to now, the metal AM process is not fully controllable. Today, expensive part qualification processes for each single component are common in industry.&#13;
This contribution focusses on bi-chromatic optical tomography as a new approach for AM in-situ quality control. In contrast to classical optical tomography, the emitted process radiation is monitored simultaneously with two temperature calibrated cameras at two separate wavelength bands. This approach allows one to estimate the local maximum temperatures during the manufacturing process, thus increases the comparability of monitoring data of different processes. A new process information level at low investment cost is reachable, compared to, e.g., infrared thermography.</abstract>
    <parentTitle language="eng">Procedia CIRP 2022</parentTitle>
    <identifier type="doi">10.1016/j.procir.2022.08.035</identifier>
    <identifier type="issn">2212-8271</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-560270</identifier>
    <enrichment key="eventName">LANE 2022</enrichment>
    <enrichment key="eventPlace">Fürth, Germany</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="eventEnd">08.08.2022</enrichment>
    <enrichment key="eventStart">04.08.2022</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <licence>Creative Commons - CC BY-NC-ND - Namensnennung - Nicht kommerziell - Keine Bearbeitungen 4.0 International</licence>
    <author>Tina Becker</author>
    <author>Simon Altenburg</author>
    <author>Nils Scheuschner</author>
    <author>Philipp Peter Breese</author>
    <author>C. Metz</author>
    <author>Kai Hilgenberg</author>
    <author>Christiane Maierhofer</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Optical tomography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive Manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>L-PBF</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>In-process monitoring</value>
    </subject>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/56027/1-s2.0-S2212827122009143-main.pdf</file>
  </doc>
  <doc>
    <id>50241</id>
    <completedYear/>
    <publishedYear>2020</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>103</pageFirst>
    <pageLast/>
    <pageNumber/>
    <edition/>
    <issue>1</issue>
    <volume>10</volume>
    <type>article</type>
    <publisherName>MDPI</publisherName>
    <publisherPlace>Basel, Schweiz</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">In-Situ Defect Detection in Laser Powder Bed Fusion by Using Thermography and Optical Tomography—Comparison to Computed Tomography</title>
    <abstract language="eng">Among additive manufacturing (AM) technologies, the laser powder bed fusion (L-PBF) is one of the most important technologies to produce metallic components. The layer-wise build-up of components and the complex process conditions increase the probability of the occurrence of defects. However, due to the iterative nature of its manufacturing process and in contrast to conventional manufacturing technologies such as casting, L-PBF offers unique opportunities for in-situ monitoring. In this study, two cameras were successfully tested simultaneously as a machine manufacturer independent process monitoring setup: a high-frequency infrared camera and a camera for long time exposure, working in the visible and infrared spectrum and equipped with a near infrared filter. An AISI 316L stainless steel specimen with integrated artificial defects has been monitored during the build. The acquired camera data was compared to data obtained by computed tomography. A promising and easy to use examination method for data analysis was developed and correlations between measured signals and defects were identified. Moreover, sources of possible data misinterpretation were specified. Lastly, attempts for automatic data analysis by data Integration are presented.</abstract>
    <parentTitle language="eng">Metals</parentTitle>
    <identifier type="doi">10.3390/met10010103</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-502417</identifier>
    <enrichment key="date_peer_review">26.03.2020</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Simon Altenburg</author>
    <author>Alexander Ulbricht</author>
    <author>Ph. Heinrich</author>
    <author>D. Baum</author>
    <author>Christiane Maierhofer</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion (L-PBF)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Selective laser melting (SLM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing (AM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Process monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Infrared thermography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Optical tomography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Computed tomography (CT)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Data fusion</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Lack-of-fusion</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.3 Schweißtechnische Fertigungsverfahren</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/50241/In-Situ Defect Detection in Laser Powder Bed Fusion.pdf</file>
  </doc>
  <doc>
    <id>50330</id>
    <completedYear/>
    <publishedYear>2020</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>101080-1</pageFirst>
    <pageLast>101080-13</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>32</volume>
    <type>article</type>
    <publisherName>Elsevier</publisherName>
    <publisherPlace>Amsterdam</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Effects of inter layer time and build height on resulting properties of 316L stainless steel processed by laser powder bed fusion</title>
    <abstract language="eng">Laser powder bed fusion (L-PBF) is the most prominent additive manufacturing (AM) technology for metal part production. Among the high number of factors influencing part quality and mechanical properties, the inter layer time (ILT) between iterative melting of volume elements in subsequent layers is almost completely unappreciated in the relevant literature on L-PBF. This study investigates the effect of ILT with respect to build height and under distinct levels of volumetric energy density (VED) using the example of 316L stainless steel. In-situ thermography is used to gather information on cooling conditions during the process, which is followed by an extensive metallographic analysis. Significant effects of ILT and build height on heat accumulation, sub-grain sizes, melt pool geometries and hardness are presented. Furthermore, the rise of defect densities can be attributed to a mutual interplay of build height and ILT. Hence, ILT has been identified as a crucial factor for L-PBF of real part components especially for those with small cross sections.</abstract>
    <parentTitle language="eng">Additive manufacturing</parentTitle>
    <identifier type="doi">10.1016/j.addma.2020.101080</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-503300</identifier>
    <identifier type="issn">2214-8604</identifier>
    <enrichment key="date_peer_review">07.05.2020</enrichment>
    <licence>Creative Commons - CC BY-NC-ND - Namensnennung - Nicht kommerziell - Keine Bearbeitungen 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Simon Altenburg</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion (L-PBF)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser beam melting (LBM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Selective laser melting (SLM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Dwell-time</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.3 Schweißtechnische Fertigungsverfahren</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/50330/Mohr_Altenburg_Hilgenberg_Effects_of_Inter_Layer_Times_LPBF.pdf</file>
  </doc>
  <doc>
    <id>51614</id>
    <completedYear/>
    <publishedYear>2020</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1546</pageFirst>
    <pageLast/>
    <pageNumber/>
    <edition/>
    <issue>11</issue>
    <volume>10</volume>
    <type>article</type>
    <publisherName>MDPI</publisherName>
    <publisherPlace>Basel, Schweiz</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Experimental Determination of the Emissivity of Powder Layers and Bulk Material in Laser Powder Bed Fusion Using Infrared Thermography and Thermocouples</title>
    <abstract language="eng">Recording the temperature distribution of the layer under construction during laser powder bed fusion (L-PBF) is of utmost interest for a deep process understanding as well as for quality assurance and in situ monitoring means. While having a notable number of thermal monitoring approaches in additive manufacturing (AM), attempts at temperature calibration and emissivity determination are relatively rare. This study aims for the experimental temperature adjustment of an off-axis infrared (IR) thermography setup used for in situ thermal data acquisition in L-PBF processes. The temperature adjustment was conducted by means of the so-called contact method using thermocouples at two different surface conditions and two different materials: AISI 316L L-PBF bulk surface, AISI 316L powder surface, and IN718 powder surface. The apparent emissivity values for the particular setup were determined. For the first time, also corrected, closer to real emissivity values of the bulk or powder surface condition are published. In the temperature region from approximately 150 °C to 580 °C, the corrected emissivity was determined in a range from 0.2 to 0.25 for a 316L L-PBF bulk surface, in a range from 0.37 to 0.45 for 316L powder layer, and in a range from 0.37 to 0.4 for IN718 powder layer.</abstract>
    <parentTitle language="eng">Metals</parentTitle>
    <identifier type="doi">10.3390/met10111546</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-516148</identifier>
    <enrichment key="date_peer_review">17.12.2020</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Susanna Nowakowski</author>
    <author>Simon Altenburg</author>
    <author>Christiane Maierhofer</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Emisssivity</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser Powder Bed Fusion (L-PBF)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Selective Laser Melting (SLM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive Manufacturing (AM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Process monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Infrared thermography</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.3 Schweißtechnische Fertigungsverfahren</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/51614/metals-10-01546.pdf</file>
  </doc>
  <doc>
    <id>58655</id>
    <completedYear/>
    <publishedYear>2023</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>10</pageLast>
    <pageNumber/>
    <edition/>
    <issue>4</issue>
    <volume>35</volume>
    <type>article</type>
    <publisherName/>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">On the limitations of small cubes as test coupons for process parameter optimization in laser powder bed fusion of metals</title>
    <abstract language="eng">The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF LB/M) process. Development of material and machine specific process parameters is commonly based on results acquired from small cubic test coupons of about 10 mm edge length. Such cubes are usually used to conduct an optimization of process parameters to produce dense material. The parameters are then taken as the basis for the manufacturing of real part geometries. However, complex geometries go along with complex thermal histories during the manufacturing process, which can significantly differ from thermal conditions prevalent during the production of simply shaped test coupons. This may lead to unexpected and unpredicted local inhomogeneities of the microstructure and defect distribution in the final part and it is a root cause of reservations against the use of additive manufacturing for the production of safety relevant parts. In this study, the influence of changing thermal conditions on the resulting melt pool depth of 316L stainless steel specimens is demonstrated. A variation of thermo-graphically measured intrinsic preheating temperatures was triggered by an alteration of inter layer times and a variation of cross section areas of specimens for three distinct sets of process parameters. Correlations between the preheating temperature, the melt pool depth, and occurring defects were analyzed. The limited expressiveness of the results of small density cubes is revealed throughout the systematic investigation. Finally, a clear recommendation to consider thermal conditions in future process parameter optimizations is given.</abstract>
    <parentTitle language="eng">Journal of Laser Applications</parentTitle>
    <identifier type="doi">10.2351/7.0001080</identifier>
    <identifier type="issn">1042-346X</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-586558</identifier>
    <enrichment key="eventName">Icaleo 2023</enrichment>
    <enrichment key="eventPlace">Chicago, IL, USA</enrichment>
    <enrichment key="eventStart">16.10.2023</enrichment>
    <enrichment key="eventEnd">19.10.2023</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="date_peer_review">26.10.2023</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Gunther Mohr</author>
    <author>Simon Altenburg</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Heat accumulation</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermal history</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>In situ monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Representative specimens</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/58655/042029_1_7.0001080.pdf</file>
  </doc>
  <doc>
    <id>58024</id>
    <completedYear/>
    <publishedYear>2023</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>8</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>conferenceobject</type>
    <publisherName/>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">On critical shifts of the process window due to heat accumulation in laser powder bed fusion</title>
    <abstract language="eng">Safety-critical applications of products manufactured by laser powder bed fusion (PBF-LB/M) are still limited to date. This is mainly due to a lack of knowledge regarding the complex relationship between process, structure, and resulting properties. The assurance of homogeneity of the microstructure and homogeneity of the occurrence and distribution of defects within complexly shaped geometries is still challenging. Unexpected and unpredicted local inhomogeneities may cause catastrophic failures. The identification of material specific and machine specific process parameter windows for production of fully dense simple laboratory specimens is state of the art. However, the incorporation of changing thermal conditions that a complexly shaped component can be faced with during the manufacturing process is often neglected at the stage of a process window determination. This study demonstrates the tremendous effect of changing part temperatures on the defect occurrence for the broadly used stainless steel alloy AISI 316L. Process intrinsic variations of the surface temperature are caused by heat accumulation which was measured by use of a temperature adjusted mid-wavelength infrared (MWIR) camera. Heat accumulation was triggered by simple yet effective temporal and geometrical restrictions of heat dissipation. This was realized by a variation of inter layer times and reduced cross section areas of the specimens. Differences in surface temperature of up to 800 K were measured. A severe development of keyhole porosity resulted from these distinct intrinsic preheating temperatures, revealing a shift of the process window towards unstable melting conditions. The presented results may serve as a warning to not solely rely on process parameter optimization without considering the actual process conditions a real component is faced with during the manufacturing process. Additionally, it motivates the development of representative test specimens.</abstract>
    <parentTitle language="eng">Proceedings of the 76th IIW Annual Assembly and International Conference On Welding And Joining (IIW 2023)</parentTitle>
    <enrichment key="eventName">The 76th IIW Annual Assembly and International Conference On Welding And Joining (IIW 2023)</enrichment>
    <enrichment key="eventPlace">Singapore, Singapore</enrichment>
    <enrichment key="eventStart">16.07.2023</enrichment>
    <enrichment key="eventEnd">21.07.2023</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <author>Gunther Mohr</author>
    <author>Simon Altenburg</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laboratory specimens</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Process parameter optimization</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Heat accumulation</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Keyhole porosity</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Infrared thermography</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="literaturgattung" number="">Graue Literatur</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>52535</id>
    <completedYear/>
    <publishedYear>2021</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>11</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>11743</volume>
    <type>conferenceobject</type>
    <publisherName>SPIE -  The international society for optics and photonics</publisherName>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Investigation of the thermal history of L-PBF metal parts by feature extraction from in-situ SWIR thermography</title>
    <abstract language="eng">Laser powder bed fusion is used to create near net shape metal parts with a high degree of freedom in geometry design. When it comes to the production of safety critical components, a strict quality assurance is mandatory. An alternative to cost-intensive non-destructive testing of the produced parts is the utilization of in-situ process monitoring techniques. The formation of defects is linked to deviations of the local thermal history of the part from standard conditions. Therefore, one of the most promising monitoring techniques in additive manufacturing is thermography. In this study, features extracted from thermographic data are utilized to investigate the thermal history of cylindrical metal parts. The influence of process parameters, part geometry and scan strategy on the local heat distribution and on the resulting part porosity are presented. The suitability of the extracted features for in-situ process monitoring is discussed.</abstract>
    <identifier type="doi">10.1117/12.2587913</identifier>
    <identifier type="isbn">978-1-5106-4324-6</identifier>
    <enrichment key="eventName">Thermosense: Thermal Infrared Applications XLIII</enrichment>
    <enrichment key="eventPlace">Online meeting</enrichment>
    <enrichment key="eventStart">12.04.2021</enrichment>
    <enrichment key="eventEnd">16.04.2021</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="date_peer_review">23.09.2021</enrichment>
    <author>Simon Oster</author>
    <author>Christiane Maierhofer</author>
    <author>Gunther Mohr</author>
    <author>Kai Hilgenberg</author>
    <author>Alexander Ulbricht</author>
    <author>Simon Altenburg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>SWIR camera</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing (AM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Selective laser melting (SLM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser beam melting (LBM)</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>In-situ monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Infrared thermography</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="literaturgattung" number="">Graue Literatur</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>52014</id>
    <completedYear/>
    <publishedYear>2020</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>5</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>conferenceobject</type>
    <publisherName>QIRT Council</publisherName>
    <publisherPlace>Quebec, Canada</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Thermography in laser powder bed fusion of metals: time over threshold as feasible feature in thermographic data</title>
    <abstract language="eng">Thermography is one on the most promising techniques for in-situ monitoring of metal additive manufacturing processes. Especially in laser powder bed fusion processes, the high process dynamics and the strong focus of the laser beam cause a very complex thermal history within the produced specimens, such as multiple heating cycles within single layer expositions. This complicates data interpretation, e.g., in terms of cooling rates. A quantity that is easily calculated is the time a specific area of the specimen is at a temperature above a chosen threshold value (TOT). Here, we discuss variations occurring in time-over-threshold-maps during manufacturing of an almost defect free cuboid specimen.</abstract>
    <parentTitle language="eng">Proceedings of Conference QIRT 2020</parentTitle>
    <identifier type="doi">10.21611/qirt.2020.005</identifier>
    <enrichment key="eventName">15th Quantitative InfraRed Thermography conference</enrichment>
    <enrichment key="eventPlace">Online meeting</enrichment>
    <enrichment key="eventStart">21.09.2020</enrichment>
    <enrichment key="eventEnd">30.09.2020</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <author>Simon Altenburg</author>
    <author>Nils Scheuschner</author>
    <author>Christiane Maierhofer</author>
    <author>Gunther Mohr</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive Manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Process monitoring</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Thermography</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>L-PBF</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Time over threshold</value>
    </subject>
    <collection role="ddc" number="62">Ingenieurwissenschaften</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.3 Schweißtechnische Fertigungsverfahren</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="literaturgattung" number="">Graue Literatur</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>52042</id>
    <completedYear/>
    <publishedYear>2020</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst/>
    <pageLast/>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>lecture</type>
    <publisherName/>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Monitoring additive manufacturing processes by using NDT methods</title>
    <abstract language="eng">In this presentation we discuss the online monitoring of metallic AM parts produced by the Laser Powder Bed Fusion (LPBF) process by using optical, thermographic and electromagnetic methods. In a first approach we present the detection of defects generated during the process and discuss how to improve these methods for the optimization of design and production of metallic AM parts.</abstract>
    <enrichment key="eventName">ABENDI - Workshop</enrichment>
    <enrichment key="eventPlace">Online meeting</enrichment>
    <enrichment key="eventStart">19.11.2020</enrichment>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="opus.doi.autoCreate">false</enrichment>
    <enrichment key="opus.urn.autoCreate">true</enrichment>
    <enrichment key="InvitedTalks">0</enrichment>
    <author>Pedro Dolabella Portella</author>
    <author>Alexander Ulbricht</author>
    <author>Alexander Evans</author>
    <author>Simon Altenburg</author>
    <author>Henrik Ehlers</author>
    <author>Kai Hilgenberg</author>
    <author>Gunther Mohr</author>
    <subject>
      <language>deu</language>
      <type>uncontrolled</type>
      <value>Additive Fertigung</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">5 Werkstofftechnik</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.4 Akustische und elektromagnetische Verfahren</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="literaturgattung" number="">Präsentation</collection>
    <collection role="institutes" number="">5.0 Abteilungsleitung und andere</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>64210</id>
    <completedYear/>
    <publishedYear>2025</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>14</pageLast>
    <pageNumber/>
    <edition/>
    <issue>4</issue>
    <volume>37</volume>
    <type>article</type>
    <publisherName>American Institute of Physics Publishing</publisherName>
    <publisherPlace>New York</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>0</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Reduction of extraneous variance in powder bed fusion with laser beam of metals by means of advanced digital preprocessing</title>
    <abstract language="eng">Data-driven quality assurance and reproducibility are critical for advancing the industrial maturity of Powder Bed Fusion with Laser Beam of Metals (PBF-LB/M). This study addresses the extraneous variance in scan vectors that arises even for identical cross sections of nominally identical components but located at different positions on the build platform. This inherent variance, common across most PBF-LB/M machines, is caused by scan vector computation relative to the machine coordinate origin and subsequent projection of the resulting pattern onto individual component cross sections. In this work, scan vectors are computed still following conventional slicing, but relative to the workpiece origin of each component, using an EOS M 300-4. This digital preprocessing approach homogenizes fabrication conditions, ensuring that anomalies, such as scan vector overlaps, occur consistently across identical components. The impact during fabrication is assessed through powder bed imaging, melt pool monitoring, and operational data from the multilaser PBF-LB/M machine. Components are manufactured from AlSi10Mg for each scan vector computation origin and subsequently qualified using x-ray computed tomography, optical coordinate measurement, and optical surface measurement. A comprehensive evaluation is conducted, comparing the results in terms of component density, geometric accuracy, and surface roughness to those obtained using conventional preprocessing. Based on these findings, practical recommendations are provided, focusing on achieved quality criteria to identify potential drawbacks, while also considering the life cycle analysis of fabrication. Finally, the study emphasizes the significance of consistent scan vector provisioning for identical components placed at different build platform positions, assuming no roll or pitch during nesting.</abstract>
    <parentTitle language="eng">Journal of Laser Applications</parentTitle>
    <identifier type="issn">1042-346X</identifier>
    <identifier type="doi">10.2351/7.0001890</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-642104</identifier>
    <enrichment key="opus_doi_flag">true</enrichment>
    <enrichment key="local_crossrefDocumentType">journal-article</enrichment>
    <enrichment key="local_crossrefLicence">https://creativecommons.org/licenses/by/4.0/</enrichment>
    <enrichment key="local_import_origin">crossref</enrichment>
    <enrichment key="eventName">ICALEO</enrichment>
    <enrichment key="eventPlace">Orlando, FL, USA</enrichment>
    <enrichment key="eventStart">13.10.2025</enrichment>
    <enrichment key="eventEnd">16.10.2025</enrichment>
    <enrichment key="opus.source">doi-import</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Konstantin Poka</author>
    <author>Sozol Ali</author>
    <author>Alexander Ulbricht</author>
    <author>Jakob Schröder</author>
    <author>Jiganesh Khambayat</author>
    <author>Maik Scholz</author>
    <author>Waleed Saeed</author>
    <author>Benjamin Merz</author>
    <author>Martin Epperlein</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Quality assurance</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Data management</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>3D printing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser fabrication</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Life cycle analysis</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/64210/Reduction_of_extraneous_variance_in_PBF_LB_M_M_by_means_of_advanced_digital_pre_processing.pdf</file>
  </doc>
  <doc>
    <id>65016</id>
    <completedYear/>
    <publishedYear>2025</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>20</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>article</type>
    <publisherName>Springer Nature</publisherName>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Numerical and experimental analysis of temperature compensation for eddy current testing during laser powder bed fusion</title>
    <abstract language="eng">The quality of parts produced via laser powder bed fusion (PBF-LB/M) can be affected by microstructural defects inherent to the process. In-situ monitoring technologies are crucial for ensuring consistent component quality. Eddy current testing (ECT) offers a viable method for real time monitoring during the PBF-LB/M build cycle. However, complex temperature fields arising during manufacturing significantly impact electrical conductivity, posing a challenge for ECT accuracy. Thus, precise temperature distribution prediction is essential for reliable flaw detection. This study develops a Finite Element (FE) model to predict the temperature field in multi-part build cycles. Scan vectors are grouped into clusters based on their timestamps, enabling the homogenization of thermal loads from multiple scan vectors. This approach allows for optimizing the trade-off between modeling accuracy and computational efficiency in a multi-part build. The study assesses the prediction accuracy required for ECT and investigates the appropriate level of homogenization needed to achieve it. Model predictions are validated through comparisons with thermography images and thermocouple measurements conducted during the manufacturing of 316L steel components.</abstract>
    <parentTitle language="eng">Progress in Additive Manufacturing</parentTitle>
    <identifier type="doi">10.1007/s40964-025-01429-2</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-650165</identifier>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="date_peer_review">15.12.2025</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Tagir Iskhakov</author>
    <author>Philipp Breese</author>
    <author>Simon Altenburg</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>PBF-LB/M</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>FEM</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Heat accumulation</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Eddy current testing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>316L</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.3 Thermografische Verfahren</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/65016/Iskhakov_et_al-2025-Progress_in_Additive_Manufacturing.pdf</file>
  </doc>
  <doc>
    <id>51937</id>
    <completedYear/>
    <publishedYear>2021</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst/>
    <pageLast/>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume>121</volume>
    <type>article</type>
    <publisherName>Elsevier</publisherName>
    <publisherPlace>Amsterdam</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Damage tolerant design of additively manufactured metallic components subjected to cyclic loading: State of the art and challenges</title>
    <abstract language="eng">This article is an outcome of a workshop on Fatigue of Additive Manufactured Metallic Components jointly organized by the Federal Institute for Materials Research and Testing (BAM) Berlin, Germany and the National Institute of Standards and Technology (NIST) Boulder, CO, U.S.A. The aim of the workshop was a comprehensive discussion of the specific aspects of additively manufactured (AM) components in regard to failure under cyclic loading. Undoubtedly, a better understanding and the further development of approaches for damage tolerant component design of AM parts are among the most significant challenges currently facing the use of these new technologies.&#13;
This article presents a thorough overview of the workshop discussions. It aims to provide a review of the parameters affecting the damage tolerance of AM parts with special emphasis on the process parameters intrinsic to the AM technologies, the resulting defects and residual stresses. Based on these aspects, concepts for damage tolerant component design for AM are reviewed and critically discussed.</abstract>
    <parentTitle language="eng">Progress in materials science</parentTitle>
    <identifier type="issn">0079-6425</identifier>
    <identifier type="doi">10.1016/j.pmatsci.2021.100786</identifier>
    <enrichment key="date_peer_review">12.08.2021</enrichment>
    <author>Uwe Zerbst</author>
    <author>Giovanni Bruno</author>
    <author>J.-Y. Buffière</author>
    <author>T. Wegener</author>
    <author>T. Niendorf</author>
    <author>T. Wu</author>
    <author>X. Zhang</author>
    <author>N. Kashaev</author>
    <author>G. Meneghetti</author>
    <author>Nik Hrabe</author>
    <author>Mauro Madia</author>
    <author>Tiago Werner</author>
    <author>Kai Hilgenberg</author>
    <author>M. Koukolikova</author>
    <author>R. Prochazka</author>
    <author>J. Dzugan</author>
    <author>B. Möller</author>
    <author>S. Beretta</author>
    <author>Alexander Evans</author>
    <author>R. Wagener</author>
    <author>K. Schnabel</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Fatigue loading</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Component assessment</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Damage tolerance</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Defects</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Residual stresses</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.4 Integrität von Schweißverbindungen</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei im Netzwerk der BAM verfügbar ("Closed Access")</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
  </doc>
  <doc>
    <id>52582</id>
    <completedYear/>
    <publishedYear>2021</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>709</pageFirst>
    <pageLast/>
    <pageNumber/>
    <edition/>
    <issue>5</issue>
    <volume>11</volume>
    <type>article</type>
    <publisherName>MDPI</publisherName>
    <publisherPlace>Basel</publisherPlace>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Towards a Methodology for Component Design of Metallic AM Parts Subjected to Cyclic Loading</title>
    <abstract language="eng">The safe fatigue design of metallic components fabricated by additive manufacturing (AM) is still a largely unsolved problem. This is primarily due to (a) a significant inhomogeneity of the material properties across the component; (b) defects such as porosity and lack of fusion as well as pronounced surface roughness of the asuilt components; and (c) residual stresses, which are very often present in the as‐built parts and need to be removed by post‐fabrication treatments. Such morphological and microstructural features are very different than in conventionally manufactured parts and play a much bigger role in determining the fatigue life. The above problems require specific solutions with respect to the identification of the critical (failure) sites in AM fabricated components. Moreover, the generation of representative test specimens characterized by similar temperature cycles needs to be guaranteed if one wants to reproducibly identify the critical sites and establish fatigue assessment methods taking into account the effect of defects on crack initiation and early propagation. The latter requires fracture mechanics‐based approaches which, unlike common methodologies, cover the specific characteristics of so‐called short fatigue cracks. This paper provides a discussion of all these aspects with special focus on components manufactured by laser powder bed fusion (L‐PBF). It shows how to adapt existing solutions, identifies fields where there are still gaps, and discusses proposals for potential improvement of the damage tolerance design of L‐PBF components</abstract>
    <parentTitle language="eng">Metals</parentTitle>
    <identifier type="doi">10.3390/met11050709</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-525822</identifier>
    <enrichment key="opus.source">publish</enrichment>
    <enrichment key="date_peer_review">05.07.2021</enrichment>
    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Uwe Zerbst</author>
    <author>Mauro Madia</author>
    <author>Giovanni Bruno</author>
    <author>Kai Hilgenberg</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>L‐PBF</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Fatigue</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Fracture</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Defects</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="institutes" number="">9.4 Integrität von Schweißverbindungen</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="themenfelder" number="">Degradationsmechanismen</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
    <file>https://opus4.kobv.de/opus4-bam/files/52582/Methology for Damage Tolerance of AM Metals.pdf</file>
  </doc>
  <doc>
    <id>59931</id>
    <completedYear/>
    <publishedYear>2024</publishedYear>
    <thesisYearAccepted/>
    <language>eng</language>
    <pageFirst>1</pageFirst>
    <pageLast>17</pageLast>
    <pageNumber/>
    <edition/>
    <issue/>
    <volume/>
    <type>article</type>
    <publisherName>Wiley</publisherName>
    <publisherPlace/>
    <creatingCorporation/>
    <contributingCorporation/>
    <belongsToBibliography>1</belongsToBibliography>
    <completedDate>--</completedDate>
    <publishedDate>--</publishedDate>
    <thesisDateAccepted>--</thesisDateAccepted>
    <title language="eng">Tensile and Low‐Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature</title>
    <abstract language="eng">This study investigates the room‐ and high‐temperature (650 °C) tensile and low‐cycle‐fatigue behavior of Inconel 718 produced by laser powder bed fusion (PBF‐LB/M) with a four‐step heat treatment and compares the results to the conventional wrought material. The microstructure after heat treatment is characterized on different length scales. Compared to the wrought variant, the elastic and yield properties are comparable at both test temperatures while tensile strength, ductility, and strain hardening capacity are lower. The fatigue life of the PBF‐LB/M variant at room temperature is slightly lower than that of the wrought material, while at 650 °C, it is vice versa. The cyclic stress response for both material variants is characterized by cyclic softening, which is more pronounced at the higher test temperature. High strain amplitudes (≥0.7%) at room temperature and especially a high testing temperature result in the formation of multiple secondary cracks at the transitions of regions comprising predominantly elongated grain morphology and columns of stacked grains with ripple patterns in the PBF‐LB/M material. This observation and pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients and local crystallite clusters.</abstract>
    <parentTitle language="eng">Advanced Engineering Materials</parentTitle>
    <identifier type="doi">10.1002/adem.202302122</identifier>
    <identifier type="issn">1527-2648</identifier>
    <identifier type="urn">urn:nbn:de:kobv:b43-599316</identifier>
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    <licence>Creative Commons - CC BY - Namensnennung 4.0 International</licence>
    <author>Nadja Sonntag</author>
    <author>Benjamin Piesker</author>
    <author>Luis Ávila Calderón</author>
    <author>Gunther Mohr</author>
    <author>Birgit Rehmer</author>
    <author>Leonardo Agudo Jácome</author>
    <author>Kai Hilgenberg</author>
    <author>Alexander Evans</author>
    <author>Birgit Skrotzki</author>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Additive manufacturing</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Fatigue damage</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Heat treatment</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Inconel 718</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Laser powder bed fusion</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Low-cycle fatigue</value>
    </subject>
    <subject>
      <language>eng</language>
      <type>uncontrolled</type>
      <value>Tensile strength</value>
    </subject>
    <collection role="ddc" number="620">Ingenieurwissenschaften und zugeordnete Tätigkeiten</collection>
    <collection role="institutes" number="">5 Werkstofftechnik</collection>
    <collection role="institutes" number="">5.1 Mikrostruktur Design und Degradation</collection>
    <collection role="institutes" number="">5.2 Metallische Hochtemperaturwerkstoffe</collection>
    <collection role="institutes" number="">8 Zerstörungsfreie Prüfung</collection>
    <collection role="institutes" number="">8.5 Röntgenbildgebung</collection>
    <collection role="institutes" number="">9 Komponentensicherheit</collection>
    <collection role="themenfelder" number="">Material</collection>
    <collection role="literaturgattung" number="">Verlagsliteratur</collection>
    <collection role="fulltextaccess" number="">Datei für die Öffentlichkeit verfügbar ("Open Access")</collection>
    <collection role="unnumberedseries" number="">Wissenschaftliche Artikel der BAM</collection>
    <collection role="institutes" number="">9.6 Additive Fertigung metallischer Komponenten</collection>
    <collection role="themenfelder" number="">Additive Fertigung</collection>
    <thesisPublisher>Bundesanstalt für Materialforschung und -prüfung (BAM)</thesisPublisher>
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