Dokument-ID Dokumenttyp Autoren/innen Persönliche Herausgeber/innen Haupttitel Abstract Auflage Verlagsort Verlag Herausgeber (Institution) Erscheinungsjahr Titel des übergeordneten Werkes Jahrgang/Band ISBN Veranstaltung Veranstaltungsort Beginndatum der Veranstaltung Enddatum der Veranstaltung Ausgabe/Heft Erste Seite Letzte Seite URN DOI Lizenz Datum der Freischaltung OPUS4-39138 Posterpräsentation Guhl, Svetlana; Meyer, Klas; Kern, Simon Process monitoring of an intensified continuous production unit with compact NMR spectroscopy Monitoring chemical reactions is the key to chemical process control. Today, mainly optical online methods are applied. NMR spectroscopy has a high potential for direct loop process control. Compact NMR instruments based on permanent magnets are robust and inexpensive analysers, which feature advantages like low maintenance, ease of use, and cryogen-free operation. Instruments for online NMR measurements equipped with a flow-through cell, possessing a good signal-to-noise-ratio, robustness, and meeting the requirements for integration into industrial plants (i.e., explosion safety and fully automated data analysis) are currently not available off the rack. Intensified continuous processes are in focus of current research. Flexible (modular) chemical plants can produce different products using the same equipment with short down-times between campaigns and quick introduction of new products to the market. In continuous flow processes online sensor data and tight closed-loop control of the product quality are mandatory. Otherwise there is a huge risk of producing large amounts of out-of-spec (OOS) products. This is addressed in the European Union's Research Project CONSENS by development and integration of smart sensor modules for process monitoring and control within such modular plant setups. The presented NMR module is provided in an explosion proof housing with a module size of 57 x 57 x 85 cm and involves a compact 43.5 MHz NMR spectrometer together with an acquisition unit and a programmable logic controller for automated data preparation (phasing, baseline correction) and evaluation. Indirect Hard Modeling (IHM) was selected for data analysis of the low-field NMR spectra. A set-up for monitoring continuous reactions in a thermostated 1/8" tubular reactor using automated syringe pumps was used to validate the IHM models by using high-field NMR spectroscopy as analytical reference method. 2017 Workshop for Process Industry - Tackling the Future of Plant Operation Frankfurt am Main, Germany 25.01.2017 25.01.2017 urn:nbn:de:kobv:b43-391386 http://creativecommons.org/licenses/by-nc-nd/3.0/de/deed.de 2017-02-10 OPUS4-40229 Beitrag zu einem Tagungsband Kern, Simon; Guhl, Svetlana; Meyer, Klas; Paul, Andrea; Wander, Lukas; Gräßer, Patrick; Maiwald, Michael Design and Validation of a Compact NMR Analyser Monitoring chemical reactions is the key to chemical process control. Today, mainly optical online methods are applied. NMR spectroscopy has a high potential for direct loop process control. Compact NMR instruments based on permanent magnets are robust and relatively inexpensive analysers, which feature advantages like low cost, low maintenance, ease of use, and cryogen-free operation. Instruments for online NMR measurements equipped with a flow-through cell, possessing a good signal-to-noise-ratio, sufficient robustness, and meeting the requirements for integration into industrial plants (i.e., explosion safety and fully automated data analysis) are currently not available off the rack. Intensified continuous processes are in focus of current research. Flexible (modular) chemical plants can produce different products using the same equipment with short down-times between campaigns and quick introduction of new products to the market. In continuous flow processes online sensor data and tight closed-loop control of the product quality are mandatory. If these are not available, there is a huge risk of producing large amounts of out-of-spec (OOS) products. This is addressed in the European Unionʼs Research Project CONSENS (Integrated Control and Sensing) by development and integration of smart sensor modules for process monitoring and control within such modular plant setups. The presented NMR module is provided in an explosion proof housing of 57 x 57 x 85 cm module size and involves a compact 43.5 MHz NMR spectrometer together with an acquisition unit and a programmable logic controller for automated data preparation (phasing, baseline correction) and evaluation. Indirect Hard Modeling (IHM) was selected for data analysis of the low-field NMR spectra. A set-up for monitoring continuous reactions in a thermostated 1/8" tubular reactor using automated syringe pumps was used to validate the IHM models by using high-field NMR spectroscopy as analytical reference method. Frankfurt a. M. DECHEMA e. V., Frankfurt 2017 Processdings of 4th European Conference on Process Analytics and Control Technology (EuroPACT 2017) 4th European Conference on Process Analytics and Control Technology (EuroPACT 2017) Potsdam, Germany 10.05.2017 12.05.2017 72 73 2017-05-15 OPUS4-45901 Beitrag zu einem Tagungsband Guhl, Svetlana; Kern, Simon; Meyer, Klas; Wander, Lukas; Bornemann-Pfeiffer, Martin; Maiwald, Michael Produzieren Sie schon oder kalibrieren Sie noch? - Online-NMR-Spektrometer als Smarte Feldgeräte Der Vortrag zeigt allgemeine Anforderungen an "smarte Feldgeräte" und deren Entwicklung in den vergangenen Jahren. Am Beispiel eines smarten Online-NMR-Sensors, der in einem EU-Projekt von der BAM entwickelt wurde, wird die Umsetzung der Anforderung aufgezeigt. Schließlich werden weitere Technologieanforderungen und Lösungsansätze vorgestellt. Weinheim Wiley-VCH Verlag GmbH & Co. KGaA DECHEMA, Gesellschaft für Chemische Technik und Biotechnologie e.V. 2018 Chemie Ingenieur Technik 90 ProcessNet-Jahrestagung und 33. DECHEMA-Jahrestagung der Biotechnologen Aachen, Germany 10.09.2018 13.09.2018 9 1236 1236 10.1002/cite.201855229 2018-09-12 OPUS4-45902 Beitrag zu einem Tagungsband Gottu Mukkula, A. R.; Engell, S.; Kern, Simon; Guhl, Svetlana; Meyer, Klas; Maiwald, Michael PAT-basierte iterative Optimierung der Fahrweise eines kontinuierlichen organischen Syntheseprozesses Im Zuge der Digitalisierung der Prozessindustrie werden zunehmend modellbasiere Echtzeitoptimierungsverfahren eingesetzt, sog. „Advanced Process Control". Mithilfe der sogenannten Modifier-Adaptation ist eine iterative Betriebspunktoptimierung auch mit ungenauen Modellen möglich, sofern zuverlässige Prozessdaten zur Verfügung stehen. Am Beispiel eines smarten Online-NMR-Sensors, der in einem EU-Projekt von der BAM entwickelt wurde, konnte das Konzept in einer modularen Produktionsanlage zur Herstellung eines pharmazeutischen Wirkstoffs erfolgreich getestet werden. Weinheim Wiley-VCH Verlag GmbH & Co. KGaA DECHEMA, Gesellschaft für Chemische Technik und Biotechnologie e.V. 2018 Chemie Ingenieur Technik 90 ProcessNet-Jahrestagung und 33. DECHEMA-Jahrestagung der Biotechnologen Aachen, Germany 10.09.2018 13.09.2018 1237 1237 10.1002/cite.201855233 2018-09-12