Dokument-ID Dokumenttyp Autoren/innen Persönliche Herausgeber/innen Haupttitel Abstract Auflage Verlagsort Verlag Herausgeber (Institution) Erscheinungsjahr Titel des übergeordneten Werkes Jahrgang/Band ISBN Veranstaltung Veranstaltungsort Beginndatum der Veranstaltung Enddatum der Veranstaltung Ausgabe/Heft Erste Seite Letzte Seite URN DOI Lizenz Datum der Freischaltung OPUS4-52453 Zeitschriftenartikel Gottu Mukkula, A. R.; Kern, Simon; Salge, M.; Holtkamp, M.; Guhl, Svetlana; Fleischer, C.; Meyer, Klas; Remelhe, M.; Maiwald, Michael; Engell, S. An Application of Modifier Adaptation with Quadratic Approximation on a Pilot Scale Plant in Industrial Environment The goal of this work is to identify the optimal operating input for a lithiation reaction that is performed in a highly innovative pilot scale continuous flow chemical plant in an industrial environment, taking into account the process and safety constraints. The main challenge is to identify the optimum operation in the absence of information about the reaction mechanism and the reaction kinetics. We employ an iterative real-time optimization scheme called modifier adaptation with quadratic approximation (MAWQA) to identify the plant optimum in the presence of plant-model mismatch and measurement noise. A novel NMR PAT-sensor is used to measure the concentration of the reactants and of the product at the reactor outlet. The experiment results demonstrate the capabilities of the iterative optimization using the MAWQA algorithm in driving a complex real plant to an economically optimal operating point in the presence of plant-model mismatch and of process and measurement uncertainties. Amsterdam Elsevier 2020 IFAC-PapersOnLine 53 2 11773 11779 urn:nbn:de:kobv:b43-524531 10.1016/j.ifacol.2020.12.685 https://creativecommons.org/licenses/by-nc-nd/4.0/deed.de 2021-04-19 OPUS4-44847 Zeitschriftenartikel Kern, Simon; Meyer, Klas; Guhl, Svetlana; Gräßer, Patrick; Paul, Andrea; King, R.; Maiwald, Michael Online low-field NMR spectroscopy for process control of an industrial lithiation reaction—automated data analysis Monitoring specific chemical properties is the key to chemical process control. Today, mainly optical online methods are applied, which require time- and cost-intensive calibration effort. NMR spectroscopy, with its advantage being a direct comparison method without need for calibration, has a high potential for closed-loop process control while exhibiting short set-up times. Compact NMR instruments make NMR spectroscopy accessible in industrial and rough environments for process monitoring and advanced process control strategies. We present a fully automated data analysis approach which is completely based on physically motivated spectral models as first principles information (Indirect Hard Modelling - IHM) and applied it to a given pharmaceutical lithiation reaction in the framework of the European Union's Horizon 2020 project CONSENS. Online low-field NMR (LF NMR) data was analysed by IHM with low calibration effort, compared to a multivariate PLS-R (Partial Least Squares Regression) approach, and both validated using online high-field NMR (HF NMR) spectroscopy. Berlin, Heidelberg Springer 2018 Analytical and Bioanalytical Chemistry 410 14 3349 3360 10.1007/s00216-018-1020-z 2018-05-07 OPUS4-48062 Zeitschriftenartikel Kern, Simon; Wander, Lukas; Meyer, Klas; Guhl, Svetlana; Gottu Mukkula, A. R.; Holtkamp, M.; Salge, M.; Fleischer, C.; Weber, N.; Engell, S.; Paul, Andrea; Pereira Remelhe, M.; Maiwald, Michael Flexible automation with compact NMR spectroscopy for continuous production of pharmaceuticals Modular plants using intensified continuous processes represent an appealing concept for the production of pharmaceuticals. It can improve quality, safety, sustainability, and profitability compared to batch processes; besides, it enables plug-and-produce reconfiguration for fast product changes. To facilitate this flexibility by real-time quality control, we developed a solution that can be adapted quickly to new processes and is based on a compact nuclear magnetic resonance (NMR) spectrometer. The NMR sensor is a benchtop device enhanced to the requirements of automated chemical production including robust evaluation of sensor data. Beyond monitoring the product quality, online NMR data was used in a new iterative optimization approach to maximize the plant profit and served as a reliable reference for the calibration of a near-infrared (NIR) spectrometer. The overall approach was demonstrated on a commercial-scale pilot plant using a metal-organic reaction with pharmaceutical relevance. Heidelberg Springer Nature 2019 Analytical and Bioanalytical Chemistry 411 14 3037 3046 urn:nbn:de:kobv:b43-480623 10.1007/s00216-019-01752-y https://creativecommons.org/licenses/by/4.0/deed.de 2019-05-27