FG Prozess- und Anlagentechnik
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The implementation of novel CO2 valorization technologies is one of the most promising approaches towards the achievement of sustainable energy models. This chapter highlights the importance of carbon capture and utilization technologies and proposes novel approaches for the valorization of CO2-rich feedstock derived from thermochemical biomass conversion through the production of syngas mixtures via the Reverse Water Gas Shift reaction. After, this classification of the different types of nonconventional gases and biomass-treatment processes, we have also revised the fundamentals of the Reverse Water Gas Shift reaction and the impact of species commonly present in CO2-rich streams on the performance of the catalytic systems are also reviewed. Finally, a catalytic bi-functionalization approach that ensures larger CO productivity from simulated biomass-derived CO2-rich feedstock is demonstrated.
The reuse potential for the large annual production of spent coffee grounds (SCGs) is underexploited in most world regions. Hydrochars from SCGs produced via hydrothermal carbonization (HTC) have been recognized as a promising solid fuel alternative. To increase demand, optimization of the HTC and two post-treatment processes, washing and agglomeration, were studied to improve hydrochar in terms of energetic properties, minimizing unwanted substances, and better handling. HTC experiments at three scales (1–18.75 L) and varying process conditions (temperature T (160–250 °C), reaction time t (1–5 h), and solid content %So (6–20%) showed that the higher heating value (HHV) can be improved by up to 46%, and most potential emissions of trace elements from combustion reduced (up to 90%). The HTC outputs (solid yield—SY, HHV, energy yield—EY) were modeled and compared to published genetic programming (GP) models. Both model types predicted the three outputs with low error (<15%) and can be used for process optimization. The efficiency of water washing depended on the HTC process temperature and type of aromatics produced. The furanic compounds were removed (69–100%; 160 °C), while only 34% of the phenolic compounds (240 °C) were washed out. Agglomeration of both wet SCG and its hydrochar is feasible; however, the finer particles of washed hydrochar (240 °C) resulted in larger-sized spherical pellets (85% > 2000–4000 µm) compared to SCGs (only 4%).
Catalytic Fast Pyrolysis of Lignocellulosic Biomass: Recent Advances and Comprehensive Overview
(2024)
Using biomass as a renewable resource to produce biofuels and high-value chemicals through fast pyrolysis offers significant application value and wide market possibilities, especially in light of the current energy and environmental constraints. Bio-oil from fast-pyrolysis has various conveniences over raw biomass, including simpler transportation and storage and a higher energy density. The catalytic fast pyrolysis (CFP) is a complex technology which is affected by several parameters, mainly the biomass type, composition, and the interaction between components, process operation, catalysts, reactor types, and production scale or pre-treatment techniques. Nevertheless, due to its complicated makeup, high water and oxygen presence, low heating value, unstable nature, elevated viscosity, corrosiveness, and insolubility within conventional fuels, crude bio-oil has drawbacks. In this context, catalysts are added to reactor to decrease activation energy, substitute the output composition, and create valuable compounds and higher-grade fuels. The study aim is to explore the suitability of lignocellulosic biomasses as an alternative feedstock in CFP for the optimization of bio-oil production. Furthermore, we provide an up-to-date review of the challenges in bio-oil production from CFP, including the factors and parameters that affect its production and the effect of used catalysis on its quality and yield. In addition, this work describes the advanced upgrading methods and applications used for products from CFP, the modeling and simulation of the CFP process, and the application of life cycle assessment. The complicated fluid dynamics and heat transfer mechanisms that take place during the pyrolysis process have been better understood due to the use of CFD modeling in studies on biomass fast pyrolysis. Zeolites have been reported for their superior performance in bio-oil upgrading. Indeed, Zeolites as catalyses have demonstrated significant catalytic effects in boosting dehydration and cracking process, resulting in the production of final liquid products with elevated H/C ratios and small C/O ratios. Combining ex-situ and in-situ catalytic pyrolysis can leverage the benefits of both approaches. Recent studies recommend more and more the development of pyrolysis-based bio-refinery processes where these approaches are combined in an optimal way, considering sustainable and circular approaches.
Promoting the performance of catalytic systems by incorporating small amount of alkali has been proved effective for several reactions whilst controversial outcomes are reported for the synthetic natural gas production. This work studies a series of Ni catalysts for CO2 and CO methanation reactions. In-situ DRIFTS spectroscopy evidenced similar reaction intermediates for all evaluated systems and it is proposed a reaction mechanism based on: i) formate decomposition and ii) hydrogenation of lineal carbonyl species to methane. Compared to bare Ni, the enhanced CO2 methanation rates attained by NiFe/Al and NiFeK/Al systems are associated to promoted formates decomposition into lineal carbonyl species. Also for CO methanation, the differences in the catalysts’ performances were associated to the relative concentration of lineal carbonyl species. Under CO methanation conditions and opposing the CO2 methanation results where the incorporation of K delivered promoted catalytic behaviours, worsened CO methanation rates were discerned for the NiFeK/Al system.
Distributed Energy Systems (DES) can play a vital role as the energy sector faces unprecedented changes to reduce carbon emissions by increasing renewable and low-carbon energy generation. However, current operational DES models do not adequately reflect the influence of uncertain inputs on operational outputs, resulting in poor planning and performance. This paper details a methodology to analyse the effects of uncertain model inputs on the primary output, the total daily cost, of an operational model of a DES. Global Sensitivity Analysis (GSA) is used to quantify these effects, both individually and through interactions, on the variability of the output. A Mixed-Integer Linear Programming model for the DES design is presented, followed by the operational model, which incorporates Rolling Horizon Model Predictive Control. A subset of model inputs, which include electricity and heating demand, and solar irradiance, is treated as uncertain using data from a case study. Results show reductions of minimum 25% in the total annualised cost compared to a traditional design that purchases electricity from the centralised grid and meets heating demand using boilers. In terms of carbon emissions, the savings are much smaller, although the dependency on the national grid is drastically reduced. Limitations and suggestions for improving the overall DES design and operation are also discussed in detail, highlighting the importance of incorporating GSA into the DES framework.
The membrane bioreactor (MBR) is an efficient technology for the treatment of municipal and industrial wastewater for the last two decades. It is a single stage process with smaller footprints and a higher removal efficiency of organic compounds compared with the conventional activated sludge process. However, the major drawback of the MBR is membrane biofouling which decreases the life span of the membrane and automatically increases the operational cost. This review is exploring different anti-biofouling techniques of the state-of-the-art, i.e., quorum quenching (QQ) and model-based approaches. The former is a relatively recent strategy used to mitigate biofouling. It disrupts the cell-to-cell communication of bacteria responsible for biofouling in the sludge. For example, the two strains of bacteria Rhodococcus sp. BH4 and Pseudomonas putida are very effective in the disruption of quorum sensing (QS). Thus, they are recognized as useful QQ bacteria. Furthermore, the model-based anti-fouling strategies are also very promising in preventing biofouling at very early stages of initialization. Nevertheless, biofouling is an extremely complex phenomenon and the influence of various parameters whether physical or biological on its development is not completely understood. Advancing digital technologies, combined with novel Big Data analytics and optimization techniques offer great opportunities for creating intelligent systems that can effectively address the challenges of MBR biofouling.
In this work, a novel approach based on the multistage optimal control formulation of the control loop selection problem is introduced. Currently, state-of-the-art approaches for controller loop design have been focused on data that yield only the pairings between input-output variables, and are not able to incorporate path and end-point constraints. Thus, they only produce the optimal loops for control purposes, without the simultaneous consideration of their optimal tuning. This formulation overcomes these drawbacks by producing an automated integrated solution for the task of control loop design, which also obviates the need for any form of combinatorial optimisastion to be used. To illustrate the procedure, as well as the advantages of the proposed scheme, different practical case studies are discussed and the results compared with those obtained with standard controller loop selection methods and their tuning. The results of the proposed approach show improved performance over previous methodologies found in the literature. Furthermore, the framework is extended to the selection of the control loops that must obey path and end-point constraints imposed by the underlying dynamical process. This task is usually difficult for classical methods, which violate them or exhibit underdamped response in some cases.
In this contribution, the model-based development of a novel process concept for the storage and release of ammonia in solids is proposed. The concept is validated by means of the Aspen Plus® process simulator. As a promising prospect, Hexaaminenickel(II) chloride is selected. After a preparative stage, the process can cycle between the storage and release of energy. The process is split in a reaction and a separation section, in such a way that the same equipment is used for both storage and release steps. Sensitivity analysis and design parameter optimization are used to determine key process parameters. The operation ranges from standard conditions (25 °C and 1 atm) to temperatures not higher than 120 °C. Moreover, the simulation results show that it is possible to store over 50% of the base material in form of ammonia, equivalent to almost 10 wt.% hydrogen, placing the concept within the specific system targets set by the U.S. Department of Energy.
Distributed energy systems (DES) are promising alternative to conventional centralized generation, with multiple financial incentives in many parts of the world. Current approaches
focus on the design optimization of a DES through economic and environmental cost minimization. However, these two criteria alone do not satisfy long-term sustainability priorities of the system. The novelty of this paper is the simultaneous investigation of economic, environmental and exergetic criteria in the modelling of DES through the two most commonly used solution methodologies for solving multi-objective optimization problems – the weighted sum and the epsilon-constraint methods. Out of the set of Pareto optimal solutions, a best-compromised solution is chosen using the fuzzy-based method. Numerical results reveal reduction of around 93% and 89-91% in environmental and primary exergy input, respectively.
Nowadays, the majority of the Reverse Water Gas Shift (RWGS) studies assume somehow model feedstock (diluted CO2/H2) for syngas production. Nonetheless, biogas streams contain certain amounts of CO/H2O which will decrease the obtained CO2 conversion values by promoting the forward WGS reaction. Since the rate limiting step for the WGS reaction concerns the water splitting, this work proposes the use of hydrophobic RWGS catalysts as an effective strategy for the valorization of CO2-rich feedstock in presence of H2O and CO. Over Fe-Mg catalysts, the different hydrophilicities attained over pristine, N- and B-doped carbonaceous supports accounted for the impact on the activity of the catalyst in presence of CO/H2O. Overall, the higher CO productivity (4.12 μmol/(min·m2)) attained by Fe-Mg/CDC in presence of 20% of H2O relates to hindered water adsorption and unveil the use of hydrophobic surfaces as a suitable approach for avoiding costly pre-conditioning units for the valorization of CO2-rich streams based on RWGS processes in presence of CO/H2O.