FG Flug-Triebwerksdesign
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Pressure gain combustors (PGCs) have demonstrated significant advantages over conventional combustors in gas turbine engines by increasing the thermal efficiency and reducing the pollution emission level. PGCs use shock waves to transfer energy which contributes to the increase in outlet total pressure. One of the major obstacles in the actual implementation of PGCs in the gas turbine cycle is the exploitation of the highly unsteady flow of the combustor outlet with the downstream turbine. Because of the higher outlet temperature from the PGCs, the turbine blade cooling becomes essential. Due to the highly fluctuating unsteady flow of PGCs, 3D CFD simulation of turbines becomes very expensive. In this work, an alternative approach of using a 1D unsteady Euler model for the turbine is proposed. One of the novel aspects of this paper is to implement the turbine blade cooling in the unsteady 1D Euler model. The main parameters required for the turbine blade cooling are the cooling air mass flow rate, temperature, and pressure. Due to the introduction of coolant flow, the blades are no longer adiabatic and the mass flow rate across the turbine is not constant. Comparing the 1D Euler results against zero-dimensional calculation and 3D CFD approach showed a very good match for both steady and unsteady simulations confirming the applicability of the 1D method.
This work introduces a new approach of analyzing convective heat transfer in porous medium by considering the foam structure as a type of fin. It provides the resulting heat transfer characteristics for the design of a longitudinally flowed tube bundle reformer used for the Micro Gas Turbine Solid Oxide Fuel Cell (MGT-SOFC) hybrid process. Owing to a limited experimental database available in literature for the above-mentioned situation, a physical model is initially introduced for a channel flow configuration between two large flat plates using a commercial PDE solver. This model is then validated with experimental results available in literature. A comparison with theoretical solutions is also conducted. Later, this model is modified/adapted for a pipe flow configuration. The physical model for a channel with representative cross-section shape of a longitudinally flowed tube bundle is more complex and is therefore built in a commercial CFD-Solver. A comparative study of the heat transfer behavior in channels of different cross-sections is performed based on a new dimensionless correlation, whose physical coherence with fin efficiency is explained and mathematically proved. The applicability of the heat transfer correlation from one cross-sectional shape to the other are discussed. The proposed new treatment of the porous medium as a fin structure considerably simplifies the heat transfer analysis in porous medium by the clear physical meaning behind fin efficiency and Biot number. This relationship contributes to a better understanding of the heat heat transfer characteristics in porous media in contrast to the correlation between Nusselt number and Reynolds number. Furthermore, this correlation enables a direct comparison between foam structures of different parameters because the fin efficiency is always between 0 and 1. The strong physical background of new correlations also enhances the reliability and plausibility at characterizing and designing the metal foam for heat transfer enhancement.
The utilization of hybrid electric propulsion concept in aviation offers a viable solution to address the limitations posed by the relatively low energy density of batteries in fully electric aviation. These hybrid systems enable the aircraft to achieve a significant range while simultaneously minimizing carbon emissions. While the individual components of a Hybrid Electric Propulsion (HEP) system, such as electric motors and batteries, are designed with high efficiency, their integration presents a significant challenge in the realm of thermal management. Designing an efficient system for managing the substantial waste heat generated by heat sources and effectively transferring it to heat sinks during various flight phases is a complex task. This challenge becomes even more critical as the design must adhere to system weight limits and prioritize aviation safety considerations. In this review article, we performed a systematic review of the challenges related to the key elements in a thermal management system. These elements encompass every component or subsystem that contributes to the thermal management of a generic hybrid-electric propulsion system. This includes electric motors and generators, batteries, heat exchangers, power transmission systems, power distribution systems, storages, fuel cells, cooling fluids and pipes, control system, pumps and fans. Following the identification of the challenges, the paper provides a comprehensive summary of the existing solutions that have been offered and pursued by the community to address the challenges. Furthermore, the paper also discusses emerging technologies related to each element, highlighting their potential in overcoming these challenges.
Leading-edge protuberances inspired by humpback whales have been proven to be effective in delaying dynamic stall and post-stall regime of two-dimensional airfoils while causing a performance penalty in the pre-stall regime. Basically, this leading-edge modification acts as a vortex generator to split the separation region over the blade into multiple smaller regions. In this work, different sinusoidal wavy leading shapes are applied to a transonic compressor rotor blade row to evaluate the technique’s effectiveness from a compressor performance point of view. The compressor characteristic maps have been compared to the baseline case, which shows how the compressor pressure ratio and efficiency are affected by the leading-edge modifications. The compressor stability margin has also been studied, and a detailed discussion of the flow over the compressor blades is provided.
The permanent magnet synchronous motor (PMSM) can be a suitable candidate for electrified propulsion in aviation. Despite the very high efficiency, heat dissipation during operation leads to performance limitations. Elevated temperatures in the electrical insulations and the magnets pose a potential safety risk that must be reduced by selective cooling. A comprehensive review is conducted to capture current research interests in cooling methods in PMSM. Cooling methods are described according to their heat transfer mechanism, grouped, and assigned to the components within the motor. Key findings of the literature reviewed are described in the context of PMSM cooling. Information on cooling media and potential combinations of cooling methods in components is gathered. Assessment parameters such as safety, weight, effectiveness, integrability, complexity and cost are defined to enable a subsequent qualitative analysis for six selected cooling methods. A point-weighted evaluation approach, according to VDI 2225, was applied to identify the most promising cooling approach for successful implementation in aviation.
As the issue of pollutant emissions from aviation propulsion escalates, research into alternative powertrains is gaining momentum. Two promising technologies are the Hybrid Electric Propulsion System (HEPS) and Pressure Gain Combustion (PGC). HEPS is expected to reduce pollutant emissions by decreasing fuel consumption, whereas PGC uses detonation in the combustor to increase the thermal efficiency of engines by elevating the total pressure during combustion. This study extensively explores the integration of these two emerging technologies, thoroughly assessing the advantages that arise from their combination. First, the renowned turboprop engine PW127 is benchmarked and modeled using Gasturb software. The model is integrated into Simulink using the T-MATS tool, with HEPS and pressure gain components added to analyze the thermodynamics of various configurations under different pressure gain values and HEPS parameters. The analysis, conducted up to the cruise phase of the baseline aircraft, reveals that applying pressure gain combustion through Rotating Detonation Combustion (RDC) results in a more significant increase in efficiency and decrease in fuel consumption compared to HEPS with conventional gas turbines. However, HEPS helps maintain a more uniform combustor inlet condition and reduces the Turbine Inlet Temperature (TIT) at the takeoff phase, where the highest TIT otherwise occurs. The results suggest that integrating HEPS with PGC can be beneficial in maintaining optimal combustor conditions and mitigating turbine efficiency degradation.
Future regional aircraft and propulsion systems will have to address both a growing market and stricter environmental constraints. Besides the increase of component efficiencies, the technological transformation from conventional to (hybrid)-electric propulsion systems represents a paradigm shift with great potential for the aviation industry. In this context, economic, market-relevant as well as technological boundary conditions for the electrical and mechanical components are developed in this paper for a reference regional aircraft and are based on current research results from different institutions. The propulsion performance analysis of a conventional turboprop is compared and evaluated with a serial-hybrid and a fully-electric configuration (both battery-electric), status today as well as status ~2035, as an example, whereby the presented process can also be applied to other hybrid configurations too. An energy-optimised propulsion and operating concept is derived with regard to minimum resulting system weight. The results of this analysis help to define necessary boundary conditions for future subsystem investigations and identify key research items, especially in the field of the battery.
The thermal management system represents a major challenge for a sustainable transformation of aviation industry from conventional to (hybrid)-electric propulsion. Although component efficiencies of motors, generators, power electronics and batteries are much higher compared to conventional gas turbines, heat dissipation is a challenge if flight characteristics are not to be compromised by massive drag growth. One solution is provided by structural surface heat exchangers, which use the aircraft's wetted surface to reject heat to the environment. Using the temperature-sensitive battery, the potential for fuselage-integrated surface heat exchangers will be evaluated. For this purpose, different flight conditions: take-off, climb, cruise and descent; operational concepts: battery-assisted take-off, battery-assisted climb and recuperative descent, and normal and hot day flight cycles will be investigated using a battery-hybridized reference flight of a Saab 340. A method for calculating reversible and irreversible heat fluxes in the battery is presented and used as a quantitative measure. The theoretical suitability of surface heat exchangers for battery heat rejection can be demonstrated for various flight conditions. Critical design points are not only the take-off but also the battery-assisted climb as well as a too power demanding recuperation during descent. The findings obtained are suitable for use in optimizing operating concepts, identifying suitable charging currents, and for transferability to different aircraft sizes as a function of their take-off weight.
The motivation for designing variable pitot inlets for future supersonic transport (SST) is explained. A comprehensive overview of existing technological solutions for variable leading edges of aircraft wings and engine inlets is given. The advantages and limitations of over 80 solutions, as well as their relevance for application on variable pitot inlets for SST are described. The challenges of existing solution options concerning design methodologies, level of detail, and experience with a technology are identified.