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The circular economy is calling for the rapid use of already-developed renewable energies. However, the successful implementation of those new fuels is limited by economic and political issues. For instance, in the Brandenburg region, Germany, biogas production from anaerobic digestion of biomass and wastes is a current alternative. However, the upgrading biogas to biomethane is still challenging and the economic viability is unknown. Therefore, we performed an economic analysis for biogas upgrading to biomethane in the Brandenburg region. Five biogas plant sizes were analyzed by the method of discounted cash flow. This method yields the net present value of the projects, thus revealing the profitability or non-profitability of the plants. Results indicate profitable outputs for medium and large plants, with net present values between 415 and 7009 k€. However, the smallest plants have net present values from -4250 to -3389 k€, thus needing further economic efforts or subsidies to reach profitability. Indeed, biomethane prices should range between 52.1 and 95.6 €/MWh to make these projects profitable. Combinations of 50% of investment subsidized and 11.5 €/MWh feed-in tariffs subsidies could make the projects reach profitability. These findings reveal that political actions such as green policies and subsidies are needed to implement green energy. This case study should serve as a potential tool for policy-makers toward a sustainable bioeconomy.
For a bio-economy establishment, understanding the energy consumption needs to produce solid biofuels is a key point. Herein, olive tree pruning was treated by both dry (pyrolysis and torrefaction) and wet (hydrothermal carbonization) thermal treatments. Product yield, solid quality and energy consumption were assessed. The solids were characterized by means of chemical and thermogravimetric analysis. For all treatments, coal-like solid products were obtained, with higher heating values (HHV) of almost 30 MJ kg−1 in most of the conditions evaluated. Chars from pyrolysis presented the greater carbon content (between 76 and 85 wt%) but also the higher ash content (ranging from 6 to 9 wt%). From an energy consumption perspective, torrefaction registered the lowest energy consumption (between 5.85 and 20.76 MJ kg−1 char). The highest energy contents per kilogram of char produced were also reflected in torrefaction samples, with values around 11 MJ kg−1 char. Although the obtained HHVs were greater for pyrolysis chars the higher mass yields obtained in torrefaction makes it more profitable. The least severe conditions allowed to obtain a positive energy balance only with the solid phase considered. Nonetheless, further room for improvement is possible since the gas and liquid phases may also be valorised.
Profitability studies are needed to establish the potential pathways required for viable biomethane production in the Brandenburg region of Germany. This work study the profitability of a potential biomethane production plant in the eastern German region of Brandenburg, through a specific practical scenario with data collected from a regional biogas plant located in Alteno (Schradenbiogas GmbH & Co. KG). Several parameters with potential economic influence such as distance of the production point to the grid, waste utilization percentage, and investment, were analyzed. The results illustrate a negative overall net present value with the scenario of no governmental investment, even when considering trading the CO2 obtained throughout the process. Subsidies needed to reach profitability varied with distance from 13.5 €/MWh to 19.3 €/MWh. For a fixed distance of 15 kms, the importance of percentage of waste utilization was examined. Only 100% of waste utilization and 75% of waste utilization would reach profitability under a reasonable subsidies scheme (16.3 and 18.8 €/MWh respectively). Concerning the importance of investment, a subsidized investment of at least 70% is demanded for positive net present values. Besides, the sensitivity analysis remarks the energy consumption of the biogas upgrading stage, the electricity price, and the energy consumption of biogas production as major parameters to be tackled for the successful implementation of biogas upgrading plants. The results here obtained invite to ponder about potential strategies to further improve the economic viability of this kind of renewable projects. In this line, using the CO2 separated to produce added-value chemicals can be an interesting alternative.
This study delivers useful understanding towards the design of effective catalytic systems for upgrading real CO2erich residual streams derived from biomass valorization. Within this perspective, a catalysts' series based on (5 wt%) Cu - (X wt%) Mn/Al2O3with X¼0, 3, 8, and 10 is employed. The improved catalyst performance achieved through Mn incorporation is ascribed to enhanced Cu dispersions and promoted surface basic concentrations. Under standard RWGS conditions, the highest reaction rates achieved by(5 wt%) Cu - (8 wt%) Mn/Al2O3catalyst were associated to improved Cu dispersions along with the constitution of highly active Cu-MnOxdomains. Remarkably, variations on the optimal Cu to Mn ratios were detected as a function of the RWGS reaction conditions. Thus, under simulated CO2-rich residual feedstock's, i.e., in presence of CO and CH4, the further promotion on the Cu dispersion attained by the larger amounts of MnOxrendered the (5 wt%) Cu - (10 wt%) Mn/Al2O3catalyst as the best performing sample. Overall, the presented outcomes underline operative strategies for developing catalytic systems with advanced implementation potentialities.
In this work the economic performance of valorizing the gaseous stream coming from hydrothermal carbonization (HTC) of olive tree pruning is presented as a novel strategy to improve the competitiveness of HTC. The valorization of the commonly disregarded gaseous stream produced in this thermochemical treatment was proposed via the Reverse Water–Gas Shift reaction. This allows to obtain syngas for selling and therefore improving the overall economic performance of the process. To this end, three plant sizes were selected (312.5, 625 and 1250 kg/h of biomass processing). The parameters with a higher share in the total cost distribution along with the revenues from the hydrochar and the syngas selling were further evaluated. The results evidenced that with the assumptions taken, the overall process is still not profitable. To reach profitability, syngas selling prices between 2.2 and 3.4 €/m3 are needed, revealing that this proposal is not economically attractive. Alternatively, a lack of competitiveness in the current market is revealed with hydrochar selling prices between 0.41 and 0.64 €/kg to make the project profitable. The catalyst cost, sharing approximately 20% of the total cost, is the parameter with the highest impact in the total economics of the process. The second one is the hydrogen price production, representing almost 16% of the total. Investment subsidies are also examined as a potential tool to cover part of the initial investment. These results evidenced that further efforts and measures are needed to push forward in the path towards circular economy societies.
Promoting the performance of catalytic systems by incorporating small amount of alkali has been proved effective for several reactions whilst controversial outcomes are reported for the synthetic natural gas production. This work studies a series of Ni catalysts for CO2 and CO methanation reactions. In-situ DRIFTS spectroscopy evidenced similar reaction intermediates for all evaluated systems and it is proposed a reaction mechanism based on: i) formate decomposition and ii) hydrogenation of lineal carbonyl species to methane. Compared to bare Ni, the enhanced CO2 methanation rates attained by NiFe/Al and NiFeK/Al systems are associated to promoted formates decomposition into lineal carbonyl species. Also for CO methanation, the differences in the catalysts’ performances were associated to the relative concentration of lineal carbonyl species. Under CO methanation conditions and opposing the CO2 methanation results where the incorporation of K delivered promoted catalytic behaviours, worsened CO methanation rates were discerned for the NiFeK/Al system.
Compared to a Reverse Water Gas Shift (RWGS) process carried out under ideal conditions, the valorization of CO2-rich residues involve additional challenges. Indeed, for an ideal RWGS reaction unit, the CO2 methanation reaction and the constitution of carbon deposits via Boudouard reaction are the main side reactions to take into consideration. For CO2-rich residues derived from biomass treatment and heavy metal industries, the presence of CH4 and CO species (among others) constitute an, although often disregarded, much complex panorama where side reactions like CO methanation, dry reforming of methane, the forward Water Gas Shift reaction and the decomposition of CO and CH4 resulting in carbon deposits, are occurring to some extent within the catalytic reactor. This work aimed at designing advanced catalytic systems capable of converting the CO2/CO/CH4 feedstocks into syngas mixtures. Thus, with the RWGS reaction considered as the major process, this work focusses on the side reactions involving CO/CH4 species. In this context, a series Cu-MnOx/Al2O3 spinel derived catalysts were optimized for syngas production in presence of CO and CH4 fractions. Once the optimal active phase was determined, the optimal Cu contents and the impact of the support nature (Al2O3, SiO2-Al2O3 and CeO2-Al2O3) was evaluated for the valorization of realistic CO2-rich feedstocks. Remarkably, the obtained outcomes underline operative strategies for developing catalytic systems with advanced implementation potential. For that aim, the catalyst design should present, along with an active and selective phase for RWGS reaction, superior cooking resistances, activities towards methane reforming and low tendencies towards the forward WGS reaction. Further developments should tackle difficult tasks like improving the RWGS reaction rate while inhibiting the forwards WGS reaction as well as improving the CH4 conversion to CO without affecting the process selectivity. Strategies towards advancing catalytic systems capable of operating under variable conditions also arise as appealing routes.
Herein we study the economic performance of hydrochar and synthetic natural gas co-production from olive tree pruning. The process entails a combination of hydrothermal carbonization and methanation. In a previous work, we evidenced that standalone hydrochar production via HTC results unprofitable. Hence, we propose a step forward on the process design by implementing a methanation, adding value to the gas effluent in an attempt to boost the overall process techno-economic aspects. Three different plant capacities were analyzed (312.5, 625 and 1250 kg/hr). The baseline scenarios showed that, under the current circumstances, our circular economy strategy in unprofitable. An analysis of the revenues shows that hydrochar selling price have a high impact on NPV and subsidies for renewable coal production could help to boost the profitability of the process. On the contrary, the analysis for natural gas prices reveals that prices 8 times higher than the current ones in Spain must be achieved to reach profitability. This seems unlikely even under the presence of a strong subsidy scheme. The costs analysis suggests that a remarkable electricity cost reduction or electricity consumption of the HTC stage could be a potential strategy to reach profitability scenarios. Furthermore, significant reduction of green hydrogen production costs is deemed instrumental to improve the economic performance of the process. These results show the formidable techno-economic challenge that our society faces in the path towards circular economy societies.