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- Additive manufacturing Multiphase alloys Trajectory optimization Powder bed fusion printing Heat simulation Linear-quadratic control (1)
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Shape from Shading (SFS) is a fundamental task in computer vision. By given information about the reflectance of an object’s surface and the position of the light source, the SFS problem is to reconstruct the 3D depth of the object from a single grayscale 2D input image. A modern class of SFS models relies on the property that the camera performs a perspective projection. The corresponding perspective SFS methods have been the subject of many investigations within the last years. The goal of this chapter is to give an overview of these developments. In our discussion, we focus on important model aspects, and we investigate some prominent algorithms appearing in the literature in more detail than it was done in previous works.
In laser powder bed fusion, it is known that the quality of printing results crucially depends on the temperature distribution and its gradient over the manufacturing plate. We propose a computational model for the motion of the laser beam and the simulation of the time-dependent heat evolution over the plate. For the optimization of the laser beam trajectory, we propose a cost function that minimizes the average thermal gradient and allows to steer the laser beam. The optimization is performed in an unsupervised way. Specifically, we propose an optimization heuristic that is inspired by the well-known traveling salesman problem and that employs simulated annealing to determine a nearly optimal pathway. By comparison of the heat transfer simulations of the derived trajectories with trajectory patterns from standard printing protocols we show that the method gives superior results in terms of the given cost functional.
In many existing AI methods, the reasons behind the decisions made by a trained model are not easy to explain. This often leads to a black-box design that is not interpretable, which makes it a delicate issue to adopt such methods in an application related to safety. We consider generative adversarial networks that are often used to generate data for further use in deep learning applications where not much data is available. In particular, we deal with the StyleGAN approach for generating synthetic observations of swimmers. This paper provides a pipeline that can clearly explain the synthesized images after projecting them to a lower dimensional space. These understood images can later be chosen to train a swimmer safety observation framework. The main goal of our paper is to achieve a higher level of abstraction by which one can explain the variation of synthesized swimmer images in low dimension space. A standard similarity measure is used to evaluate our pipeline and validate a low intra-class variation of established swimmer clusters representing similar swimming style within a low dimensional space.
n context of laser powder bed fusion (L-PBF), it is known that the properties of the final fabricated product highly depend on the temperature distribution and its gradient over the manufacturing plate. In this paper, we propose a novel means to predict the temperature gradient distributions during the printing process by making use of neural networks. This is realized by employing heat maps produced by an optimized printing protocol simulation and used for training a specifically tailored recurrent neural network in terms of a long short-term memory architecture. The aim of this is to avoid extreme and inhomogeneous temperature distribution that may occur across the plate in the course of the printing process. In order to train the neural network, we adopt a well-engineered simulation and unsupervised learning framework. To maintain a minimized average thermal gradient across the plate, a cost function is introduced as the core criteria, which is inspired and optimized by considering the well-known traveling salesman problem (TSP). As time evolves the unsupervised printing process governed by TSP produces a history of temperature heat maps that maintain minimized average thermal gradient. All in one, we propose an intelligent printing tool that provides control over the substantial printing process components for L-PBF, i.e. optimal nozzle trajectory deployment as well as online temperature prediction for controlling printing quality.
In this paper we extensively explore the suitability of YOLO architectures to monitor the process flow across a Fischertechnik industry 4.0 application. Specifically, different YOLO architectures in terms of size and complexity design along with different prior-shapes assignment strategies are adopted. To simulate the real world factory environment, we prepared a rich dataset augmented with different distortions that highly enhance and in some cases degrade our image qualities. The degradation is performed to account for environmental variations and enhancements opt to compensate the color correlations that we face while preparing our dataset. The analysis of our conducted experiments shows the effectiveness of the presented approach evaluated using different measures along with the training and validation strategies that we tailored to tackle the unavoidable color correlations that the problem at hand inherits by nature.
Resolving ambiguities is a fundamental problem in shape from shading (SFS). The classic SFS approach allows to reconstruct the surface locally around singular points up to an ambiguity of convex, concave or saddle point type.
In this paper we follow a recent approach that seeks to resolve the local ambiguities in a global graph-based setting so that the complete surface reconstruction is consistent. To this end, we introduce a novel graph theoretic formulation for the underlying problem that allows to prove for the first time in the literature that the underlying surface orientation problem is NP-complete. Moreover, we show that our novel framework allows to define an algorithmic framework that solves the disambiguation problem. It makes use of cycle bases for dealing with the graph construction and enables an easy embedding into an optimization method that amounts here to a linear program.
Shape from Shading (SFS) is a classic problem in computer vision. In recent years many perspective SFS models have been studied that yield useful SFS approaches when a photographed object is close to the camera. However, while the ambiguities inherent to the classical, orthographic SFS models are well-understood, there has been no discussion of possible ambiguities in perspective SFS models. In this paper we deal with the latter issue. Therefore we adopt a typical perspective SFS setting. We show how to transform the corresponding image irradiance equation into the format of the classical orthographic setting by employing spherical coordinates. In the latter setting we construct a convex-concave ambiguity for
perspective SFS. It is to our knowledge the first time in the
literature that this type of ambiguity is constructed and verified
for a perspective SFS model.
A Simple Approach to Stiffness Enhancement of a Printable Shape by Hamilton-Jacobi Skeletonization
(2020)
The 3D-Printing technology is ready to produce parts with specific properties like individual stiffness. Based on a predefined outer shape, the inner structure of a printed part defines mainly the mechanical features. By Hamilton-Jacobi skeletonization, a stiffness enhancement of a printable shape can be achieved in a way, that a novel AM-corner includes linear axis function. Originating in the field of shape analysis in computer vision and graphics, the so-called medial axis transform (MAT) is designed for the computation of a structure that resembles the bone structure of biological shapes. The input for MAT computation is typically a shape’s boundary. The arising topological skeletons have proven to provide a useful concept for many applications; however, their computation is generally intricate and also known to rely on many parameters, diminishing the accessibility of skeletonization methods. In this work, the classical Hamilton-Jacobi skeletonization approach is adopted to compute a stability enhancing shape structure. As the basic method has not been designed for the context of additive manufacturing, a set of suitable modifications are introduced to design an algorithm that suits our intended purpose. Unlike the traditional skeletonization schemes, the resulting method appears to be robust and in practice almost completely automated as we can identify useful generic parameter settings. By a finite element method (FEM) study, the elastic stress properties of the AM-corner with linear axis function is validated and printed with in metal (1.4404) with the 3D Selected Laser Melting (SLM) system AconityMIDI. The AM-knot with skeletonization guides approximately 20 times better than a standard knot. While the first obtained results are shown as 2.5 dimensional shapes, it is emphasized that the proposed algorithm offers many possibilities for extensions to three dimensions and variations in context of additive manufacturing.
In many realistic scenarios, the use of highly detailed photometric 3D reconstruction techniques is hindered by several challenges in given imagery. Especially, the light sources are often unknown and need to be estimated, and the light reflectance is often non-Lambertian. In addition, when approaching the problem to apply photometric techniques at real-world imagery, several parameters appear that need to be fixed in order to obtain high-quality reconstructions. In this chapter, we attempt to tackle these issues by combining photometric stereo with non-Lambertian preprocessing and Hayakawa lighting estimation. At hand of a dedicated study, we discuss the applicability of these techniques for their use in automated 3D geometry recovery for 3D printing.
The task we face in this paper is to automate the reading of watermeters as can be found in large apartment houses. Typically water passes through such watermeters, so that one faces a wide range of challenges caused by water as the medium where the digits are positioned. One of the main obstacles is given by the frequently produced bubbles inside the watermeter that deform the digits. To overcome this problem, we propose the construction of a novel data set that resembles the watermeter digits with a focus on their deformations by bubbles. We report on promising experimental recognition results, based on a deep and recurrent network architecture performed on our data set.