TY - GEN A1 - Doynov, Nikolay A1 - Stapelfeld, Christoph A1 - Michailov, Vesselin A1 - Pasternak, Hartmut A1 - Launert, Benjamin ED - Sommitsch, Christof ED - Enzinger, Norbert ED - Mayr, Peter T1 - Distortion analysis of large scaled welded structures T2 - Mathematical Modelling of Weld Phenomena 12 : selected peer reviewed papers from the 12th International Seminar Numerical Analysis of Weldability : September 23-26, 2018, Graz, Schloss Seggau - Austria N2 - The work presents an innovative approach for simulation of welding induced distortions, which allows taking into consideration the local effects of the welding process as well as the global interactions in the structure. The approach bases on an integration of analytical and numerical calculation’s procedures in a hybrid model, realized with the aid of the inherent strain concept. The analytical procedure calculates the shrinkage strain components and area of the plastic deformed zone, caused by welding. The calculated strains are then transferred to the global finite element model in order to predict the distortions and stresses in the structure after every welding stage, as well as their final state. The consideration of welding scenarios, weld sequence, clamping conditions and the assembling stages is done by taking into account the intermediate variation of the strain state during the manufacturing steps. The article gives the theoretical basis of the analytical model. The consideration of the essential physical relations is put into discussion. The application of the model is illustrated on complex structures. Its reliability and practicability are demonstrated by means of a validation study. Y1 - 2019 SN - 978-3-85125-615-4 U6 - https://doi.org/10.3217/978-3-85125-615-4 SP - 254 EP - 280 PB - Verlag der Technischen Universität Graz CY - Graz ER - TY - GEN A1 - Stapelfeld, Christoph A1 - Launert, Benjamin A1 - Pasternak, Hartmut A1 - Doynov, Nikolay A1 - Michailov, Vesselin T1 - Improve load capacity calculations by considering realistic imperfections induced by welding for plates and shells T2 - Stability and ductility of steel structures 2019 : proceedings of the International Colloquia on Stability and Ductility of Steel Structures (SDSS 2019), September 11-13, 2019, Prague, Czech Republic Y1 - 2019 UR - https://www.b-tu.de/fg-stahlbau/publikationen/veroeffentlichungen SN - 978-0-367-33503-8 SP - 1059 EP - 1067 PB - CRC Press CY - Boca Raton ER - TY - GEN A1 - Golubev, Iurii A1 - Morozova, Iuliia A1 - Naumov, Anton A1 - Hantelmann, Cord A1 - Doynov, Nikolay A1 - Michailov, Vesselin T1 - Numerical Simulation and Experimental Investigation on Impulse Friction Stir Welding of 6082-T6 Aluminum Alloy T2 - Papers from Materials Science and Technology 2017 (MS&T17), October 8 – 12, 2017, David L. Lawrence Convention Center, Pittsburgh, Pennsylvania USA N2 - The series of impulse friction stir welding (IFSW) experiments for aluminum alloy 6082-T6 butt joints was performed to obtain micrographs, tensile and hardness test samples and to receive the validation data for a numerical model of the process. Impulse force and frequency were varied to determine the effect of individual process parameters on microstructure evolution and mechanical properties of the welded butt joints. A three-dimensional model was established to simulate temperature distribution, heat generation and contact state between the tool and the workpiece during IFSW. Based on the numerical simulation, the influence of the impulses on heat input, maximum weld temperatures and contact state was found. The combination of impulse force and frequency effected the grain refinement. The influence of impulses on the elongation and hardness of the welded joints during IFSW were determined. Y1 - 2017 UR - https://www.researchgate.net/publication/326434324_Numerical_Simulation_and_Experimental_Investigation_on_Impulse_Friction_Stir_Welding_of_6082-T6_Aluminum_Alloy U6 - https://doi.org/10.7449/2017/mst_2017_987_994 SP - 987 EP - 994 ER - TY - GEN A1 - Evdokimov, Anton A1 - Ossenbrink, Ralf A1 - Doynov, Nikolay A1 - Michailov, Vesselin ED - Sommitsch, Christof ED - Enzinger, Norbert ED - Mayr, Peter T1 - Laser beam welding of steel-aluminum joints - influence of weld metal elastic-plastic properties on the distortions T2 - Mathematical Modelling of Weld Phenomena 12 : selected peer reviewed papers from the 12th International Seminar Numerical Analysis of Weldability : September 23-26, 2018, Graz, Schloss Seggau - Austria N2 - Great attention is focused nowadays on laser welding of dissimilar steel-aluminum joints in overlap configuration in key-hole mode. It was found that elastic-plastic properties of the weld metal exhibit strong difference to those of the base alloys and can be defined as a function of aluminum content in the weld metal. A developed Finite-Element simulation model allows prediction of the aluminum content as a function of welding parameters and subsequently the elastic-plastic properties of the weld metal as a function of the determined content. The main goal of the present study is to show the impact of the weld metal properties on welding distortions and residual stresses. For that purpose, a sensitivity analysis of the thermomechanical model was performed, where the distortions and residual stresses were computed as a function of welding parameters and therefore as a function of corresponding weld metal properties. The analysis showed that the influence of the weld metal is essential, and its properties should be taken into consideration in the models for better prediction accuracy. Y1 - 2019 SN - 978-3-85125-615-4 U6 - https://doi.org/10.3217/978-3-85125-615-4 SP - 431 EP - 440 PB - Verlag der Technischen Universität Graz CY - Graz ER - TY - GEN A1 - Kaisheva, Darina A1 - Bokuchava, Gizo A1 - Papushkin, Igor A1 - Genchev, Gancho Vladimirov A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin A1 - Petrov, Peter T1 - Determination of residual stresses in fiber laser welded stainless steel joints by neutron diffraction method T2 - Proc. SPIE 11047, 20th International Conference and School on Quantum Electronics: Laser Physics and Applications N2 - This study presents an experimental results of residual stress states in stainless steel plate samples with size 100 x 50 x 10 mm welded using a high-power fiber laser. The technological parameters of the welding process were: laser power Q = 15 kW; laser spot size = 0.65 mm; welding speed V = 3 m/min; 4 m/min; 5 m/min, using 30 L/min of protective Ar gas. The neutron diffraction method was used to determine the residual stresses in the bulk of the material. The neutron experiments were performed on the FSD diffractometer at the IBR-2 pulsed reactor in the Frank Laboratory of Neutron Physics, Joint Institute for Nuclear Research - Dubna, Russian Federation. The measured residual stress distributions exhibit maxima at weld seam centers. As expected, for all specimens the residual stress is falling down in regions distant from the weld zone. Maximal residual stress value of 492 MPa was observed for sample welded with speed of V = 5 m/min. KW - Diffraction KW - Laser welding KW - Metals KW - Fiber laser KW - Laser processing KW - Laser applications KW - Sensors Y1 - 2019 U6 - https://doi.org/10.1117/12.2516421 CY - Nessebar ER - TY - GEN A1 - Miah, Kamal Uddin Mohammad A1 - Kloshek, Alexander A1 - González-Castaño, Miriam A1 - Kehm, Christian A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Herstellen hocheffektiver Mikroreaktoren durch selektives Laserstrahlschmelzen T2 - DVS Congress 2022, Große Schweißtechnische Tagung, DVS Campus ; Kurzfassungen der Vorträge der Veranstaltung in Koblenz vom 19. bis 21. September 2022 ; (Langfassungen der Beiträge auf USB-Karte) N2 - Das pulverbasierte 3D-Metalldrucken ermöglicht die Fertigung von hochkomplexen Integralbauteilen, die als Trägerstruktur für Mikroreaktoren benutzt werden. Nach einer Beschichtung der Struktur mit einem Katalysatormaterial, können diese Mikroreaktoren höchst effizient für die CO2-Methanisierung eingesetzt werden. Durch die additive Fertigung mit dem selektiven Laserstrahlschmelzen (SLM) wurden adaptierte dreidimensionale periodische Gitterstrukturen mit sehr geringen Wandstärken hergestellt. Diese weisen ein sehr günstiges Verhältnis von Oberfläche zu Volumen (TPMS - Triply periodic minimal surface) auf. Des Weiteren zeigen die TPMS-Strukturen vorteilhafte Strömungseigenschaften, die sowohl für die Beschichtung mit dem Katalysator-Material als auch die Durchströmung mit den Reaktionsmedien im Betrieb essentiell sind. So ist es beispielsweise möglich, durch die Variation der Dimension einer TPMS-Struktur die Oberfläche pro Volumeneinheit, den hydraulischen Durchmesser des Reaktors und somit auch den Transportprozess des Fluids deutlich zu verbessern. Diese Faktoren ermöglichen eine effektivere Gas-Katalysator-Reaktion. Im Vergleich zu Mikroreaktorstrukturen aus den traditionellen Herstellungsverfahren liefern die additiv gefertigten Strukturen sowohl eine höhere CO2-Umwandlungsrate als auch eine CH4-Selektivität innerhalb des diffusionskontrollierten Bereichs. Y1 - 2022 SN - 978-3-96144-189-1 SP - 708 EP - 713 PB - DVS Media GmbH CY - Düsseldorf ER -