TY - GEN A1 - Eisentraut, Mark A1 - Stendal, Johan Andreas A1 - Bolz, Sebastian A1 - Bambach, Markus A1 - Weiß, Sabine T1 - Applying a softening adapted acceleration to the hot deformation of TNM-B1 T2 - MRS Fall Meeting 2020 N2 - Hot isostatically forged TiAl turbine blades made of TNM-B1 are commercially used in aircraft engines, as they offer significantly lower weight than the traditional nickel-based blades while exhibiting similar strength. Like other TiAl alloys, TNM-B1 displays high peak stress followed by a strong softening behavior (i.e. stress reduction) during hot deformation. This softening can be used to accelerate the deformation process by reducing the processing time and in turn the costs for TNM-B1 parts. In order to avoid increased damage during the accelerated process, a pre-heat treatment (HT) for the hot isostatically pressed material (HIP) is required. To simulate the accelerated forming process, hot compression tests were performed with a DIL805A/D/T dilatometer from TA Instruments (New Castle, Delaware, USA) with different strain rates (0.0013, 0.005, 0.01 and 0.05) and temperatures (T=1150, 1175 and 1200°C). Deformation of the heat-treated state revealed lower flow stress (in both, peak stresses and steady state stresses) and fewer voids compared to the HIP state (Fig. 1.a). The compression test data were used to develop material and temperature specific strain rate profiles based on a material model. Subsequently, hot compression tests were performed with different strain rate profiles (starting strain rates 0.0013 and 0.0052) for the HIP and the HT state. The results were evaluated with regard to their microstructure, deformation, and damage behavior. A reduction of the processing time for all tested strain rates profiles by factors 2-3 could be achieved compared to constant strain rates. Furthermore, the results indicated that the deformation with strain rate profiles (compared to constant strain rates) did not significantly change the resulting microstructure or damage tolerance of the HT state. Y1 - 2020 UR - https://www.mrs.org/meetings-events/fall-meetings-exhibits/2020-mrs-spring-and-fall-meeting/call-for-papers/symposium-sessions-detail?code=F.SF07 ER - TY - GEN A1 - Morozova, Iuliia A1 - Obrosov, Aleksei A1 - Naumov, Anton A1 - Królicka, Aleksandra A1 - Golubev, Iurii A1 - Bokov, Dmitry O. A1 - Doynov, Nikolay A1 - Weiß, Sabine A1 - Michailov, Vesselin T1 - Impact of Impulses on Microstructural Evolution and Mechanical Performance of Al-Mg-Si Alloy Joined by Impulse Friction Stir Welding T2 - Materials N2 - Impulse Friction Stir Welding (IFSW) was utilized to join 6082–T6 alloy plates at various impulse frequencies. A distinctive feature of IFSW is the generation of mechanical impulses that enhances the forging action of the tool, and thereby, alters the weld microstructure. The microstructural evolution in the Stir Zone (SZ) with special focus on the strengthening precipitation behavior, and overall mechanical properties of the IFSW joints have been investigated. It was demonstrated that the strengthening β″ precipitates reprecipitated in the SZ of the IFSW joints during natural aging. In contrast, no precipitates were found in the SZ of the Friction Stir Welding (FSW) weld. Partial reversion of β″ after IFSW is supposed to occur due to more developed subgrain network and higher dislocation density introduced by impulses that accelerated precipitation kinetics. Dynamic recrystallisation was facilitated by impulses resulting in a fine, homogeneous structure. There was no significant difference between the microhardness in the SZ, tensile and yield strength of the FSW and IFSW joints. However, the application of impulses demonstrated the smoothing of the hardness reduction in the transition region at the advancing side. The shift of the fracture location from the Heat-Affected Zone (HAZ) by FSW to the SZ as well as higher elongation of the joints by IFSW of lower frequencies could be related to the grain refinement and the change of the grain orientation. KW - Al-Mg-Si alloy KW - impulse friction stir welding (IFSW) KW - precipitation KW - microstructure evolution KW - mechanical properties Y1 - 2021 UR - https://www.mdpi.com/1996-1944/14/2/347/htm U6 - https://doi.org/https://doi.org/10.3390/ma14020347 SN - 1996-1944 VL - 14 IS - 2 ER - TY - GEN A1 - Biedunkiewicz, Anna A1 - Figiel, Paweł A1 - Garbiec, Dariusz A1 - Obrosov, Aleksei A1 - Pawlyta, Mirosława A1 - Biedunkiewicz, Witold A1 - Pruss, Przemysław A1 - Rokosz, Krzysztof A1 - Wróbel, Rafał A1 - Raaen, Steinar A1 - Weiß, Sabine A1 - Bokov, Dmitry O. T1 - Influence of Elemental Carbon (EC) Coating Covering nc-(Ti,Mo)C Particles on the Microstructure and Properties of Titanium Matrix Composites Prepared by Reactive Spark Plasma Sintering T2 - Materials N2 - This paper describes the microstructure and properties of titanium-based composites obtained as a result of a reactive spark plasma sintering of a mixture of titanium and nanostructured (Ti,Mo)C-type carbide in a carbon shell. Composites with different ceramic addition mass percentage (10 and 20 wt %) were produced. Effect of content of elemental carbon covering nc-(Ti,Mo)C reinforcing phase particles on the microstructure, mechanical, tribological, and corrosion properties of the titanium-based composites was investigated. The microstructural evolution, mechanical properties, and tribological behavior of the Ti + (Ti,Mo)C/C composites were evaluated using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), electron backscatter diffraction analysis (EBSD), X-ray photoelectron spectroscopy (XPS), 3D confocal laser scanning microscopy, nanoindentation, and ball-on-disk wear test. Moreover, corrosion resistance in a 3.5 wt % NaCl solution at RT were also investigated. It was found that the carbon content affected the tested properties. With the increase of carbon content from ca. 3 to 40 wt % in the (Ti,Mo)C/C reinforcing phase, an increase in the Young’s modulus, hardness, and fracture toughness of spark plasma sintered composites was observed. The results of abrasive and corrosive resistance tests were presented and compared with experimental data obtained for cp-Ti and Ti-6Al-4V alloy without the reinforcing phase. Moreover, it was found that an increase in the percentage of carbon increased the resistance to abrasive wear and to electrochemical corrosion of composites, measured by the relatively lower values of the friction coefficient and volume of wear and higher values of resistance polarization. This resistance results from the fact that a stable of TiO2 layer doped with MoO3 is formed on the surface of the composites. The results of experimental studies on the composites were compared with those obtained for cp-Ti and Ti-6Al-4V alloy without the reinforcing phase. KW - nanocomposites KW - TiMMCs KW - spark plasma sintering KW - (Ti,Mo)C/C KW - EBSD KW - fracture toughness Y1 - 2021 UR - https://www.mdpi.com/1996-1944/14/1/231 U6 - https://doi.org/https://doi.org/10.3390/ma14010231 SN - 1996-1944 VL - 14 IS - 1 ER - TY - GEN A1 - Stendal, Johan Andreas A1 - Eisentraut, Mark A1 - Sizova, Irina A1 - Bolz, Sebastian A1 - Weiß, Sabine A1 - Bambach, Markus T1 - Accelerated hot deformation and heat treatment of the TiAl alloy TNM-B1 for enhanced hot workability and controlled damage T2 - Journal of Materials Processing Technology Y1 - 2021 U6 - https://doi.org/10.1016/j.jmatprotec.2020.116999 SN - 0924-0136 VL - Vol. 291 ER - TY - GEN A1 - Fouzia, Hammadi A1 - Fellah, Mamoun A1 - Hezil, Naouel A1 - Aissani, Linda A1 - Mimanne, Goussem A1 - Mechachti, Said A1 - Samad, Mohammed Abdul A1 - Montagne, Alex A1 - Iost, Alain A1 - Weiß, Sabine A1 - Obrosov, Aleksei T1 - The effect of milling time on the microstructure and mechanical properties of Ti-6Al-4Fe alloys T2 - Materials Today Communications N2 - Replacement of toxic and expensive vanadium (V) in medical grade titanium alloys with cheaper and non-toxic elements such as iron (Fe) or niobium (Nb), is an important step forward in developing safer and less expensive biomaterials. Evaluating the effect of different process parameters such as the milling time on the properties of these newly developed alloys helps in understanding and controlling their behavior. Hence, in this study, the influence of ball-milling duration (2, 6, 8, 12 and 18 h) on crystalline structure, phase evolution, densification, and mechanical characteristics of biomedical nanocrystalline Ti-6Al-4Fe (wt. %) alloys is investigated. X-ray diffraction (XRD) confirmed that after 6 h of milling, aluminum (Al) and Fe completely dissolved into Ti matrix to form a solid solution of Ti (Al, Fe). XRD further revealed that the crystallite size decreased from 56 to 30 nm and the micro-strain increased with an increase in milling time. A decrease in porosity along with an increase in density is also observed for the alloys with increasing milling time. Moreover, the values of porosity obtained for the developed Ti-6Al-4Fe alloys ranged from 1 to 12 %, which is comparable to the porosity of one of the cortical bones making it a potential candidate for bone replacements. Microhardness measurements showed that the hardness of the Ti-6Al-4Fe alloys was greater than the hardness of the conventional Ti-6Al-4V alloys. It was observed that the Ti-6Al-4Fe alloy fabricated with the powders milled for 2 h showed the lowest value of Young’s Modulus. Milling time also had a significant effect on the surface roughness of the alloy samples, which showed a decreasing trend with increasing milling times. KW - Ti-based alloys KW - Microstructure KW - Mechanical properties KW - Ball-milling KW - Biomaterials KW - Milling time Y1 - 2021 UR - https://www.sciencedirect.com/science/article/abs/pii/S2352492821004207#! U6 - https://doi.org/10.1016/j.mtcomm.2021.102428 SN - 2352-4928 VL - 27 ER - TY - GEN A1 - Grudinin, V. A. A1 - Sidelev, D. V. A1 - Bleykher, G. A. A1 - Yuriev, Yu N. A1 - Krivobokov, V. P. A1 - Berlin, E. V. A1 - Grigoriev, V. Yu A1 - Obrosov, Aleksei A1 - Weiß, Sabine T1 - Hot target magnetron sputtering enhanced by RF-ICP source for CrNx coatings deposition T2 - Vacuum N2 - This article describes hot Cr target magnetron sputtering enhanced by a radio-frequency inductively coupled plasma (RF-ICP) source in an Ar + N2 atmosphere. Optical emission spectroscopy revealed an opportunity to perform magnetron sputtering in an inert (Ar) atmosphere, while the CrNx coating can be deposited on a substrate in a chemically reactive atmosphere formed by the RF-ICP source. High stability and repeatability of deposition process were observed, and the deposition rate of the CrNx coatings increased from 106 to 127 nm/min as N2 flow rate rose. The power of the RF-ICP source and the N2 flow rate can be used to tailor and control deposition conditions. The XRD and WDS measurements showed the effect of deposition conditions on the crystal structure and elemental composition of CrNx coatings. It was found that the change of substrate bias, RF-ICP source power and N2 flow rate result in variation of coating stoichiometry from pure Cr to CrN. KW - CrN coatings KW - Hot target KW - Magnetron sputtering KW - High-rate deposition KW - RF inductively Coupled plasma Y1 - 2021 UR - https://www.sciencedirect.com/science/article/pii/S0042207X21003523?via%3Dihub#! U6 - https://doi.org/10.1016/j.vacuum.2021.110400 SN - 0042-207X VL - 191 ER - TY - GEN A1 - Krzywiński, Kamil A1 - Sadowski, Łukasz A1 - Stefaniuk, Damian A1 - Obrosov, Aleksei A1 - Weiß, Sabine T1 - Engineering and Manufacturing Technology of Green Epoxy Resin Coatings Modified with Recycled Fine Aggregates T2 - International Journal of Precision Engineering and Manufacturing-Green Technology N2 - Nowadays, the recycled fine aggregate sourced from construction and demolition waste is not frequently used in manufacturing of epoxy resin coatings. Therefore, the main novelty of the article is to prepare green epoxy resin coatings modified with recycled fine aggregate in a replacement ratio of natural fine aggregate ranged from 20 to 100%. The microstructural properties of the aggregates and epoxy resin were analyzed using micro-computed tomography, scanning electron microscopy and nanoindentation. The macroscopic mechanical properties were examined using pull-off strength tests. The highest improvement of the mechanical properties was observed for epoxy resin coatings modified with 20% of natural fine aggregate and 80% of recycled fine aggregate. It has been found that even 100% of natural fine aggregate can be successfully replaced using the recycled fine aggregate with consequent improvement of the pull-off strength of analyzed epoxy resin coatings. In order to confirm the assumptions resulting from the conducted research, an original analytical and numerical failure model proved the superior behavior of modified coating was developed. KW - Manufacturing KW - Wear KW - Composite KW - Epoxy resin coating KW - Recycled aggregate KW - Green material Y1 - 2022 UR - https://link.springer.com/article/10.1007/s40684-021-00377-w U6 - https://doi.org/10.1007/s40684-021-00377-w SN - 2198-0810 VL - 9 IS - 1 SP - 253 EP - 271 ER - TY - GEN A1 - Aissani, Linda A1 - Fellah, Mamoun A1 - Chadli, Abdel Hakim A1 - Samad, Mohammed Abdul A1 - Cheriet, Abderrahmane A1 - Salhi, Faiza A1 - Nouveau, Corinne A1 - Weiß, Sabine A1 - Obrosov, Aleksei A1 - Alhussein, Akram T1 - Investigating the effect of nitrogen on the structural and tribo-mechanical behavior of vanadium nitride thin films deposited using R.F. magnetron sputtering T2 - Journal of Materials Science N2 - Magnetron sputtering is one of the most commonly used deposition techniques, which has received considerable attention in industrial applications. In particular, owing to its compatibility with conventional fabrication processes, it can produce and fabricate high-quality dense thin films of a wide range of materials. In the present study, nitrogen (N) was combined with pure vanadium in order to form binary nitride to improve its mechanical and tribological performance. To evaluate the influence of nitrogen on the structure of the as-deposited vanadium nitride (VN) coatings, the following techniques were used: XPS, XRD, SEM, AFM and optical profilometry. The residual stresses were determined by the curvature method using Stoney’s formula. The hardness and Young’s modulus were obtained by nanoindentation measurements. The friction behavior and wear characteristics of the films were evaluated by using a ball-on-disk tribometer. The obtained results showed that the N/V ratio increased with increasing the N2 flow rate while the deposition rate decreased. The preferred orientation was changed from (200) to (111) as the N2 flow rate increased with the presence of V–N and V–O binding energies as confirmed by XPS analysis. The nitrogen addition resulted in a columnar morphology and a fine structure with fine surface roughness. The VN thin film containing 49.5 at.% of nitrogen showed the best performance: highest mechanical properties (hardness = 25 GPa), lowest friction coefficient (μ = 0.37) and lowest wear rate (Ws = 2.72 × 10−5 mm3N−1 m−1). A good correlation between the film microstructure, crystallite size, residual stress and mechanical and tribological properties was observed. Y1 - 2021 U6 - https://doi.org/10.1007/s10853-021-06393-0 SN - 1573-4803 SN - 0022-2461 VL - 56 IS - 30 SP - 17319 EP - 17336 ER - TY - GEN A1 - Shapovalov, Oleg A1 - Shapovalova, Mariia A1 - Ossenbrink, Ralf A1 - Heckel, Thomas A1 - Michailov, Vesselin A1 - Weiß, Sabine A1 - Gaal, Mate T1 - Verbessern der Korrosionsbeständigkeit eines hochtemperaturbeständigen Ultraschalldämpfungskörpers mittels Laserstrahl-Auftragschweißen T2 - DVS Berichte 2021 N2 - Während in einem konventionellen Ultraschallprüfkopf ein Kunststoffdämpfungskörper mit Kleber oder Öl an einen Piezoschwinger angekoppelt ist, werden als Hochtemperaturlösung feinporöse sintermetallische Dämpfungsmaterialien mit einer Flüssigglasankopplung eingesetzt. Um dabei das Sintermetall vor dem korrosiven Angriff der Glasschmelze zu schützten, wird am Dämpfungskörper gegenwärtig Gold- oder Platinfolie zeit- und kostenaufwendig appliziert. In der aktuellen Arbeit wurde eine Methode zum Korrosionsschutz der sintermetallischen Oberfläche aus rostfreiem Stahl mittels Laser-Pulverauftragschweißen entwickelt. Im Laufe einer Schweißparameterstudie auf dem Substratmaterial aus massivem rostfreiem Stahl wurde die Eignung unterschiedlicher Auftragsmaterialien auf Nickel- und Kobaltbasis untersucht. Dabei wurde zunächst der Einfluss verschiedener Schweißparameter wie Laserleistung, Vorschubgeschwindigkeit und Pulvermenge auf die Auftragsqualität (Nahtform, Vermischungsgrad, Porosität) metallografisch bewertet. Anschließend wurden die aufgetragenen Schichten hinsichtlich ihrer Korrosionsbeständigkeit getestet. Der Kontakt mit einer flüssigen Glasmischung bei 500 °C hat bei keiner der beschichteten Proben sichtbare Korrosionswirkung gezeigt. Als Resultat der Schweißparameterstudie haben sich besonders die nickelbasierten Pulver als gut geeignete Materialien für den Prozess gezeigt. Die identifizierten Schweißparameter wurden im nächsten Schritt erfolgreich an das sintermetallische Substrat angepasst. Y1 - 2021 UR - https://www.dvs-ev.de/call4papers/abstract.cfm?vid=109&pid=7032 SN - 978-3-96144-147-1 SP - 370 EP - 377 PB - DVS Media GmbH CY - Düsseldorf ER - TY - GEN A1 - Ermilova, Evgeniia A1 - Nikitin, Alexander A1 - Weiß, Sabine ED - Daehn, Glenn ED - Cao, Jian ED - Kinsey, Brad ED - Tekkaya, A. Erman ED - Vivek, Anupam ED - Yoshida, Yoshinori T1 - The Local Strain Evolution for Structured Sheet Metals During Uniaxial Deformation T2 - Forming the Future : Proceedings of the 13th International Conference on the Technology of Plasticity N2 - Structured materials can be progressive alternatives to commonly used flat sheets because of their higher bending stiffness and stability compared to flat sheet metals, made of the same alloy. The application of sheet metals requires accurate information regarding their strength and deformation behavior. Such data are not commonly available and have to be measured by specific test setups and implementation of tests. The aim of this work is to obtain new knowledge about deformation mechanisms of structured sheet metals. Structured sheet metals (SSM) made of conventional deep-drawing steel DC04 were investigated by means of tensile tests. The influence of the structure type arrangement on the deformation behavior was analyzed. The evolution of local strains was analyzed by means of strain gauge measurements as well as 3D-displacement measurements with an ARAMIS highresolution camera system. Local orientation changes in different structural elements were measured using the electron backscatter diffraction technique. KW - structured sheet metals, ssm, tensile test, ARAMIS, strain gauge, EBSD, REM, electron microscopy, DC04 steel Y1 - 2021 SN - 978-3-030-75381-8 SN - 978-3-030-75380-1 SN - 978-3-030-75383-2 U6 - https://doi.org/10.1007/978-3-030-75381-8_143 SN - 2367-1696 SP - 1701 EP - 1711 PB - Springer, Cham ET - 1 ER - TY - GEN A1 - Emdadi, Aliakbar A1 - Bolz, Sebastian A1 - Buhl, Johannes A1 - Weiß, Sabine A1 - Bambach, Markus T1 - Laser Powder Bed Fusion Additive Manufacturing of Fe3Al-1.5Ta Iron Aluminide with Strengthening Laves Phase T2 - Metals Y1 - 2022 U6 - https://doi.org/10.3390/met12060997 SN - 2075-4701 VL - 12 IS - 6 ER - TY - GEN A1 - Shapovalov, Oleg A1 - Heckel, Thomas A1 - Gaal, Mate A1 - Weiß, Sabine T1 - External Acoustical Damping on a Metallic Angle Wedge in a High Temperature Resistant Ultrasonic Probe T2 - Acoustics Australia N2 - Ultrasonic probes for high-temperature applications are provided with metallic wedges, which can withstand the contact with the high temperature of the inspected structure. The ultrasonic signal travels within the wedge and gets reflected from its boundaries, causing interference signals called “ghost echoes”. The current work presents an investigation of the additional damping effect provided by porous sintered metal plates applied onto the surface of the wedge. In particular, the study evaluates the effect of damping plate thickness on the interference signal level at different transmission frequencies. Damping plates made of sintered metal SIKA-R 15 AX were attached to a wedge prototype made of steel 1.4301. The study revealed, that the most effective thickness of damping plates in the selected frequency interval of 1 to 4 MHz is equal to 4 mm. The evaluation of the interference signal has shown that the application of such damping plates to the wedge surface contributes to an additional attenuation of an interference signal of 10 to 30 dB after 500 µs of signal propagation. KW - Ultrasonic Testing KW - High temperature KW - Acoustical damping KW - Angle wedge KW - Ultrasonic probe Y1 - 2022 UR - https://link.springer.com/article/10.1007/s40857-022-00270-9 U6 - https://doi.org/10.1007/s40857-022-00270-9 SN - 1839-2571 VL - 50 IS - 3 SP - 343 EP - 353 ER - TY - GEN A1 - Morozova, Iuliia A1 - Kehm, Christian A1 - Obrosov, Aleksei A1 - Yang, Yitong A1 - Miah, Kamal Uddin Mohammad A1 - Uludintceva, Elena A1 - Fritzsche, Sebastian A1 - Weiß, Sabine A1 - Michailov, Vesselin T1 - On the Heat Treatment of Selective-Laser-Melted 316L T2 - Journal of Materials Engineering and Performance N2 - The effect of heat treatment at various temperatures (650, 850, 1050, and 1100°C) and dwell times (10 min and 1 h) on the metallurgical and microstructural evolution as well as on the related tensile properties of stainless steel 316L processed by selective laser melting (SLM) has been systematically evaluated. The metallurgical and microstructural features such as defects, stability of the columnar–cellular structure and substructure, second phase particles, and phase transformation imparted by SLM and heat treatment have been discussed. It has been shown that the processing conditions specific to SLM significantly alter the kinetics of phase evolution compared to standard welding techniques which affects the accuracy of the prediction. The influence of these characteristics on tensile properties and hardness was elucidated. It was disclosed that with increasing heat treatment temperature there was a gradual increase in elongation but a decrease in strength related to the dislocation density and the development of the microstructure. KW - 316L KW - grain structure KW - phase evolution KW - SLM KW - tensile properties Y1 - 2023 U6 - https://doi.org/10.1007/s11665-022-07404-0 SN - 1544-1024 VL - 32 (2023) IS - 10 SP - 4295 EP - 4305 ER - TY - GEN A1 - Morozova, Iuliia A1 - Królicka, Aleksandra A1 - Obrosov, Aleksei A1 - Yang, Yitong A1 - Doynov, Nikolay A1 - Weiß, Sabine A1 - Michailov, Vesselin T1 - Precipitation phenomena in impulse friction stir welded 2024 aluminium alloy T2 - Materials Science and Engineering: A N2 - Microhardness variations across the friction stir welded (FSW) and impulse friction stir welded (IFSW) AA2024–T351 joints have been elucidated by the transformations of the S–Al2CuMg phase with a special focus on a distinguished hardness peak within the heat-affected zone (HAZ) of the impulse welds. The increase in hardness within the stir zone (SZ) originated from the partial re-precipitation of the initial Guinier-Preston-Bagaryatsky zones (GPB) and metastable S needles, previously dissolved.) Formation and growth of stable S precipitates via coalescence accounted for the softening through the thermo-mechanically affected zone (TMAZ). The peak strengthening within the HAZ of the IFSW joints was mainly caused by the dense needle-shaped S particles, which can be explained by a mutual influence of the process specific temperature and strain cycles. Dislocations and subgrain boundaries introduced to the material due to plastic deformation facilitated the nucleation of strengthening S precipitates in the HAZ. It demonstrates that the impact of deformation should be considered by the characterization of the precipitation development in the HAZ. KW - AA2024 KW - impulse friction stir welding KW - microhardness KW - s precipitation KW - thermal cycle KW - deformation Y1 - 2022 U6 - https://doi.org/10.1016/j.msea.2022.143617 SN - 0921-5093 SP - 1 EP - 11 ER - TY - GEN A1 - Figiel, Paweł A1 - Biedunkiewicz, Anna A1 - Jach, Katarzyna A1 - Obrosov, Aleksei A1 - Garbiec, Dariusz A1 - Bik, Maciej A1 - Sitarz, Maciej A1 - Kucia, Zofia A1 - Pawlyta, Mirosława A1 - Weiß, Sabine T1 - Ti-Mo-xTiC composites manufactured by U-FAST reactive sintering T2 - International Journal of Refractory Metals and Hard Materials N2 - The paper presents the characteristics of Ti-Mo-xTiC composites manufactured under experimentally selected conditions using the upgraded field-assisted sintering technique (U-FAST). Mixtures of microstructural titanium powders and nc-Ti0.9Mo0.1C/C carbide powders protected from oxidation by a carbon shell were subjected to sintering. The powders with nc-Ti0.9Mo0.1C/C contents of 10 and 20 wt% were used. The content of carbon forming the carbon shell was approximately 3 or 40 wt%. Composites with near full density were reinforced with titanium carbides in a Ti-Mo matrix. The composites with the highest content of reinforcing phase are characterized by the highest values of hardness, Young's modulus and wear resistance. Although the hardness of these composites is similar to that of ceramics, their nature is not brittle. Despite the high value of the Young's modulus, the addition of hard particles of the reinforcing phase to the titanium matrix significantly increases the values of the H/E ratio of the composites compared to the reference samples of cp-Ti and Ti6Al4V. A comparison of the research results for the composites with the highest share of titanium carbides showed that lowering the sintering temperature from 1300 to 1150 °C resulted in the inhibition of grain growth, a reduction in composite heterogeneity, composite roughness and hardness as well as a rise in the Young's modulus. An increase in the sintering temperature from 1150 to 1300 °C contributed to the higher high angle grain boundaries (HAGB) content. KW - TiMMCs KW - SPS KW - EBSD KW - Nanoindentation KW - Wear Y1 - 2022 UR - https://www.sciencedirect.com/science/article/pii/S0263436822001846#! U6 - https://doi.org/10.1016/j.ijrmhm.2022.105960 SN - 0263-4368 IS - 108 SP - 1 EP - 14 ER - TY - GEN A1 - Petkov, Nikolay A1 - Bakalova, Totka A1 - Obrosov, Aleksei A1 - Kashkarov, Egor B. A1 - Kormunda, Martin A1 - Kejzlar, Pavel A1 - Bahchedzhiev, Hristo A1 - Dadourek, Karel A1 - Weiß, Sabine T1 - Structural, mechanical, and tribological properties of CrCN coatings obtained by cathodic arc physical vapour deposition technology at different CH4/N2 gas ratio T2 - Thin Solid Films N2 - Chromium carbonitride coatings were deposited by cathodic arc physical vapor deposition technology at a temperature of 300 °C, as were used the reactive gasses CH4 and N2. The structural analysis of the CrN coating showed a polycrystalline structure with mixed CrN and Cr2N phases. All studied coatings, including the CrC exhibits fcc structure. The phases were confirmed by X-ray photoelectron spectroscopy measurements where a surface oxidation was also detected. The increase of the CH4 gas flow during the deposition process leads to a parabolic trend with the highest hardness of 33.5 GPa for the coating deposited at CH4 / N2 = 0.53. At the same time the lowest coefficient of friction for both counterparts Al2O3 and ZrO2 (0.28 and 0.26, respectively) were measured at CH4 / N2 = 1.86. The tribological tests reveal that the wear of the coatings increases with an increasing CH4 flow rate, whereas the coefficient of friction decreases. This observed contradiction is explained by a phenomenon described as the effect of Rebinder. KW - Chromium carbonitride KW - Cathodic arc deposition KW - X-ray diffraction KW - X-ray photoelectron spectroscopy KW - Mechanical properties KW - Wear Y1 - 2023 UR - https://www.sciencedirect.com/science/article/pii/S0040609022005715 U6 - https://doi.org/10.1016/j.tsf.2022.139669 SN - 1879-2731 VL - 766 ER - TY - GEN A1 - Grudinin, V. A. A1 - Bleykher, G. A. A1 - Krivobokov, V. P. A1 - Semyonov, O. V. A1 - Obrosov, Aleksei A1 - Weiß, Sabine A1 - Sidelev, D. V. T1 - Hot target magnetron sputtering enhanced by RF-ICP source: Microstructure and functional properties of CrNx coatings T2 - Vacuum N2 - CrNx coatings were deposited at high rates (100–130 nm/min) using hot Cr target magnetron sputtering enhanced by a radio-frequency inductively coupled plasma (RF-ICP) source in an Ar + N2 atmosphere. Besides separation of inert and reactive atmosphere, the RF-ICP source can be an effective tool for ion assistance in case of coating growth and to tailor film parameters. The effects of nitrogen flow rate and substrate bias potential on microstructure and functional properties of the CrNx coatings were investigated. An increase in nitrogen flow rate favored the formation of a looser microstructure of the coatings, while substrate biasing had the opposite effect. The functional properties were strongly dependent on the phase composition of the CrNx coatings. The change in coating microstructure significantly affected hardness, elastic modulus, adhesion, friction coefficients and corrosion resistance. The results indicated that ion assistance can be a key feature for regulating functional properties in the considered type of coating deposition. Cr2N and CrN compound coatings with high hardness (∼20 GPa) and low corrosion current density (icorr ∼ 3–5·10−9 A/cm2) in a 3.5 wt% NaCl solution were obtained by high-rate deposition. KW - CrN KW - Coatings KW - Hot target KW - Magnetron sputtering KW - High-rate deposition KW - RF-ICP Y1 - 2022 UR - https://www.sciencedirect.com/science/article/pii/S0042207X2200152X U6 - https://doi.org/10.1016/j.vacuum.2022.111020 SN - 1879-2715 VL - 200 ER - TY - GEN A1 - Alontseva, Darya A1 - Safarova (Yantsen), Yuliya A1 - Voinarovych, Sergii A1 - Obrosov, Aleksei A1 - Yamanoglu, Ridvan A1 - Khoshnaw, Fuad A1 - Yavuz, Hasan Ismail A1 - Nessipbekova, Assem A1 - Syzdykova, Aizhan A1 - Azamatov, Bagdat A1 - Khozhanov, Alexandr A1 - Weiß, Sabine T1 - Biocompatibility and Corrosion of Microplasma-Sprayed Titanium and Tantalum Coatings versus Titanium Alloy T2 - Coatings N2 - This study investigates the in vitro biocompatibility, corrosion resistance, and adhesion strength of a gas abrasive-treated Ti6Al4V alloy, alongside microplasma-sprayed titanium and tantalum coatings. Employing a novel approach in selecting microplasma spray parameters, this study successfully engineers coatings with tailored porosity, roughness, and over 20% porosity with pore sizes up to 200 μm, aiming to enhance bone in-growth and implant integration. This study introduces an innovative methodology for quantifying surface roughness using laser electron microscopy and scanning electron microscopy, facilitating detailed morphological analysis of both the substrate and coatings. Extensive evaluations, including tests for in vitro biocompatibility, corrosion resistance, and adhesive strength, revealed that all three materials are biocompatible, with tantalum coatings exhibiting superior cell proliferation and osteogenic differentiation, as well as the highest corrosion resistance. Titanium coatings followed closely, demonstrating favorable osteogenic properties and enhanced roughness, which is crucial for cell behavior and attachment. These coatings also displayed superior tensile adhesive strengths (27.6 ± 0.9 MPa for Ti and 28.0 ± 4.9 MPa for Ta), surpassing the ISO 13179-1 standard and indicating a robust bond with the substrate. Our findings offer significant advancements in biomaterials for medical implants, introducing microplasma spraying as a versatile tool for customizing implant coatings, particularly emphasizing the superior performance of tantalum coatings in terms of biocompatibility, osteogenic potential, and corrosion resistance. This suggests that tantalum coatings are a promising alternative for enhancing the performance of metal implants, especially in applications demanding high biocompatibility and corrosion resistance. KW - biocompatible coatings KW - in vitro test KW - corrosion resistance KW - microplasma spraying (MPS) KW - medical implants KW - coating techniques Y1 - 2024 UR - https://www.mdpi.com/2079-6412/14/2/206 U6 - https://doi.org/10.3390/coatings14020206 SN - 2079-6412 VL - 14 IS - 2 ER - TY - GEN A1 - Fellah, Mamoun A1 - Hezil, Naouel A1 - Bouras, Dikra A1 - Bouchareb, Nabila A1 - Larios, Alejandro Perez A1 - Obrosov, Aleksei A1 - El-Hiti, Gamal A. A1 - Weiß, Sabine T1 - Investigating the effect of Zr content on electrochemical and tribological properties of newly developed near β-type Ti-alloys (Ti–25Nb-xZr) for biomedical applications T2 - Journal of Science: Advanced Materials and Devices N2 - In order to create alloys with exceptional properties for orthopedic uses, this study focuses on the impact of zirconium (Zr) content on the structural, electrochemical, and tribological qualities of nanostructured Ti–25Nb-xZr [x = 5, 10, 15, 20, 25, and 30 atomic (at.) %] alloys. The structural evolution was investigated using XRD and SEM techniques. The mechanical characteristics of the produced alloys, including Vickers hardness and Young's modulus, were measured. In addition, the corrosion tests were performed using the OCP, EIS, and PD methods in Ringer's solution within the independent pH range at 37 °C. A ball-on-disc tribometer was used to investigate the tribological behavior of the alloys under various loads and wet conditions using the Ringer solution. It has been verified that Zr content (at. %) in the alloys had an impact on their morphologies, structural evolution, and mechanical characteristics. According to the morphological analysis, the particle and crystallite size decreases with increasing Zr content. Young's modulus and Vickers hardness show the same tendency. The EIS data demonstrated that a single passive film formed on the alloy surfaces, and the addition of Zr enhanced the corrosion resistance of the passive films. The polarization curves demonstrate that the alloys had low corrosion current densities and large passive areas without the passive films disintegrating. Likewise, the inclusion of Zr resulted in a reduction in the corrosion and passive current densities values. All of these results suggested that the titanium alloys exhibit a more noble electrochemical activity caused by Zr. From the tribological perspective, it was found that the friction coefficient of the alloys reduced with increasing Zr content. KW - Ti-Nb-Zr alloys KW - Nanobiomaterials KW - Tribological behavior KW - Corrosion KW - Ringer's solution KW - Biomedical applications Y1 - 2024 UR - https://www.sciencedirect.com/science/article/pii/S2468217924000261 U6 - https://doi.org/10.1016/j.jsamd.2024.100695 SN - 2468-2179 ER - TY - GEN A1 - Fellah, Mamoun A1 - Bouchareb, Nabila A1 - Hezil, Naouel A1 - Merah, Neçar A1 - Alashkar, Yasser A1 - Imran, Mohd A1 - Obrosov, Aleksei A1 - Weiß, Sabine T1 - Electrochemical analysis of mechanically alloyed Ti50%-Ni50% alloy for bone implants use T2 - Journal of Alloys and Compounds N2 - The corrosion resistance of an implant material is an essential element of its biocompatibility. This research focuses on studying the effect of grinding/milling time on the corrosion behavior of the mechanically alloyed Ti50 %-Ni50 % (at%) alloy, for bone implant use, at varying milling times of 2, 6, 12, and 18 h. The powder particles' size, shape, and homogeneous chemical content were examined employing scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The alloyed particles' structural characteristics were determined by X-ray diffraction (XRD). Moreover, the characterization of the electrochemical properties was performed utilizing open-circuit potential (OCP) measurement, the Potentiodynamic Polarization (PD), and the Electrochemical Impedance Spectroscopy (EIS) technique. Electrochemical tests were conducted in physiological mediums simulating the human body: Hank's solution. The results revealed that; as the grinding time increased the crystallite size reduced from 57 nm to 29 nm, whereas the lattice parameters increased slightly from 3.18 to 3.22 Å, while the microstrain increased from 0.32 % to 0.99 %. Moreover, the hardness and Young's Modulus increased by about 70 and 16 %, respectively with milling period going from 2 to 18 h. The findings of the electrochemical test demonstrated that as milling progressed, corrosion resistance increased. The evolution of OCP curves as a function of the duration of immersions indicated that OCP increased with the duration of immersion up to 2500 s; this is due to a stable passive layer that has formed on the samples' surface. The results of potentiodynamic polarization curves revealed that both corrosion current density (icorr) and corrosion rate (CR) decreased reaching a value of 3.6945E-07 A/cm2 and 0.0074722 mm/year, respectively, at longer milling time (18 h). While, corrosion potential (Ecorr) increased from −0.51255 V/SCE to −0.29997 V/SCE with increasing grinding time. Additionally, the EIS data indicated that the resistance of the passive film increased with increasing milling times. The samples of Ti50-Ni50 produced at longer milling time exhibited excellent corrosion resistance due to the formation of a stable passive film which makes them useful for bone implants. KW - Ti-Ni alloys KW - Biomaterials KW - Mechanical alloying KW - Nanomaterial KW - Corrosion behavior KW - Electrochemical impedance spectroscopy Y1 - 2025 U6 - https://doi.org/https://doi.org/10.1016/j.jallcom.2024.178046 SN - 1873-4669 IS - 1010 SP - 1 EP - 13 ER - TY - GEN A1 - Alontseva, Darya A1 - Safarova (Yantsen), Yuliya A1 - Voinarovych, Sergii A1 - Obrosov, Aleksei A1 - Yamanoglu, Ridvan A1 - Khoshnaw, Fuad A1 - Nessipbekova, Assem A1 - Syzdykova, Aizhan A1 - Yavuz, Hasan Ismail A1 - Kaliuzhnyi, Sergii A1 - Krasavin, Alexander A1 - Azamatov, Bagdat A1 - Khozhanov, Alexandr A1 - Olzhayev, Farkhad A1 - Weiß, Sabine T1 - Microplasma-Sprayed Titanium and Hydroxyapatite Coatings on Ti6Al4V Alloy: in vitro Biocompatibility and Corrosion Resistance: Part I T2 - Johnson Matthey Technology Review N2 - This two-part paper investigates the bioactivity and mechanical properties of coatings applied to Ti6Al4V, a common titanium alloy used in endoprosthetic implants. Coatings made from hydroxyapatite (HA) powder and commercially pure titanium (CP-Ti) wires were applied using microplasma spraying. The study focuses on the responses of rat mesenchymal stem cells (MSCs), which are essential for bone healing, to these coatings. Part I shows how adjusting the microplasma spraying process allows coatings with varying porosity and surface roughness to be achieved. KW - Endoprosthesis implants KW - Biocompatible coatings KW - Porosity KW - Surface roughness KW - In vitro test KW - Elastic modulus Y1 - 2025 UR - https://technology.matthey.com/content/journals/10.1595/205651325X17201903387613 U6 - https://doi.org/10.1595/205651325X17201903387613 VL - 69 IS - 1 SP - 45 EP - 58 ER - TY - GEN A1 - Alontseva, Darya A1 - Safarova (Yantsen), Yuliya A1 - Voinarovych, Sergii A1 - Obrosov, Aleksei A1 - Yamanoglu, Ridvan A1 - Khoshnaw, Fuad A1 - Nessipbekova, Assem A1 - Syzdykova, Aizhan A1 - Yavuz, Hasan Ismail A1 - Kaliuzhnyi, Sergii A1 - Krasavin, Alexander A1 - Azamatov, Bagdat A1 - Khozhanov, Alexandr A1 - Olzhayev, Farkhad A1 - Weiß, Sabine T1 - Microplasma-sprayed titanium and hydroxyapatite coatings on Ti6Al4V alloy: in vitro biocompatibility and corrosion resistance : part II coatings enhance cell proliferation, corrosion resistance and implant integration T2 - Johnson Matthey Technology Review N2 - Part II presents the results which show that HA coatings significantly enhance MSC proliferation by 13% compared to the titanium alloy base, while titanium coatings also exhibit an 11% increase. Porosity inversely affects CP-Ti’s elasticity. Coatings with lower porosity demonstrate better corrosion resistance. HA coatings promote osteogenic activity and angiogenesis, which is crucial for implant integration. KW - Endoprosthesis implants KW - Biocompatible coatings KW - Porosity KW - Surface roughness KW - In vitro test KW - Elastic modulus Y1 - 2025 U6 - https://doi.org/10.1595/205651325X17290035905758 SN - 2056-5135 VL - 69 (2025) IS - 1 SP - 59 EP - 75 ER -