TY - GEN A1 - Schleuß, Leander A1 - Richter, Thomas A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Plasma Cutting of Structured Sheet Metals in Comparison with Laser Beam Cutting T2 - Journal of Materials Science and Engineering Y1 - 2015 U6 - https://doi.org/10.17265/2161-6221/2015.3-4.004 SN - 2161-6221 VL - 5 IS - 3-4 SP - 135 EP - 144 ER - TY - GEN A1 - Nikitin, Alexander A1 - Schleuß, Leander A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal T2 - International Journal of Corrosion Y1 - 2017 U6 - https://doi.org/10.1155/2017/4768505 SN - 1687-9333 SN - 1687-9325 VL - 2017 SP - 4768505 ER - TY - CHAP A1 - Zhang, Wei A1 - Priefer, Marian A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Neue Möglichkeiten für die Additive Fertigung durch Laser-Pulver-Auftragschweißen T2 - DVS Congress 2017, Große Schweißtechnische Tagung, DVS Studentenkongress, Vorträge der Veranstaltungen in Düsseldorf vom 26. bis 29. September 2017 KW - Laser Additive Fertigung Y1 - 2017 SN - 978-3-96144-008-5 SP - 278 EP - 282 PB - DVS Media CY - Düsseldorf ER - TY - GEN A1 - Genchev, Gancho Vladimirov A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin A1 - Bokuchava, Gizo A1 - Petrov, Peter T1 - Residual stresses formation in multi-pass weldment: A numerical and experimental study T2 - Journal of Constructional Steel Research N2 - In this study, the residual stresses distribution induced by multi-pass arc welding of the steel S355J2+N are investigated experimentally and numerically. An extended approach is used for the simulations, which considers the change of the local microstructure properties due to multiple reheating. Experimental material data obtained from physical welding simulations with Gleeble® are used for the model calibration. The experimental stress study is performed using a neutron diffraction method on a fourier stress diffractometer. Numerical analysis of the welding stresses formation in the weldment is performed and compared to the experimental study. The results explain the influence of the welding thermal history on the resulting local thermo-mechanical properties in the heat-affected zone and, thus, on the residual stress distribution. The consideration of the local microstructure properties in the welding simulation leads to a significant increase in accuracy of the numerical results. The major influence factor on the residual stress formation is the change in the interpass microstructure yield strength. When a root pass with short cooling times is subjected to re-austenitisation in the fine-grained zone, the yield strength increases in this area and affects consequently the residual stress distribution. The influence of the reheating is detectable in the depth of the weldment, but it is less significant for the residual stress formation near the surface of the welded joint. KW - Multi-pass weldment KW - Steel S355 KW - Thermo-mechanical properties KW - Stress distribution KW - Welding simulation KW - Neutron diffraction Y1 - 2017 UR - http://www.sciencedirect.com/science/article/pii/S0143974X17303358 U6 - https://doi.org/10.1016/j.jcsr.2017.08.017 SN - 0143-974X VL - 138 SP - 633 EP - 641 ER - TY - GEN A1 - Evdokimov, Anton A1 - Springer, Katrin A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Heat source model for laser beam welding of steel-aluminum lap joints T2 - International Journal of Advanced Manufacturing Technology N2 - In this study, a three-dimensional thermal conduction model based on the finite element analysis was established to predict a heat distribution during laser welding in overlap configuration of austenitic stainless steel 1.4301 and hardenable aluminum alloy 6016. A hybrid model based on two expanded curve-rotated volumetric heat sources is suggested to capture the complex weld geometry. Since thermal flow in the overlap area is a crucial part of the model, an analytic calculation of a thermal contact conductance between the plates and its subsequent implementation in the FE model through a superposition of two contact surfaces are described in details in this paper. Full thermal cycles, weld shapes, and thus mixing grades were successfully predicted by means of the developed model for different parameter combinations. KW - Laser welding Dissimilar joint Heat source model Finite element analysis Thermal simulation Weld shape KW - Dissimilar joint KW - Heat source model KW - Finite element analysis KW - Thermal simulation KW - Weld shape Y1 - 2017 UR - https://link.springer.com/article/10.1007/s00170-017-0569-6 U6 - https://doi.org/10.1007/s00170-017-0569-6 SN - 0268-3768 SN - 1433-3015 VL - 93 IS - 1-4 SP - 709 EP - 716 ER - TY - GEN A1 - Evdokimov, Anton A1 - Obrosov, Aleksei A1 - Ossenbrink, Ralf A1 - Weiß, Sabine A1 - Michailov, Vesselin T1 - Mechanical properties of dissimilar steel-aluminum weld T2 - Materials Science and Engineering: A N2 - Knowledge of the properties of dissimilar welds is of great significance for the development of multi-material lightweight structures. In this study, stainless steel (1.4301) and aluminum alloy (6082-T6) sheets were welded in overlap configuration in keyhole mode. The resulting weld metals were investigated with respect to their mechanical properties. Several samples were cut out of different locations along the welds and their cross-sections were subjected to indentation testing and energy dispersive X-ray (EDS) analysis. Young's modulus E, yield stress σy, and strain hardening exponent n, were determined by means of reverse analysis of the indentation load (P) – depth (h) curves, allowing construction of true stress – true strain relations. An essential increase in yield stress in comparison to the one of the base alloys was observed inside the weld metal. In contrary, Young's modulus and strain hardening exponent of the welds were almost identical to corresponding values of the base steel metal. Due to the sensitivity of yield stress to the aluminum content, slight variations of the welding parameters lead to significant changes in elastic-plastic behavior of the weld metal. KW - Mechanical properties KW - Indentation KW - Reverse analysis KW - EDS measurements KW - Dissimilar steel aluminum welding KW - FEM Y1 - 2018 UR - https://www.sciencedirect.com/science/article/pii/S0921509318303563 U6 - https://doi.org/https://doi.org/10.1016/j.msea.2018.03.019 SN - 0921-5093 VL - Volume 722 SP - 242 EP - 254 ER - TY - PAT A1 - Michailov, Vesselin A1 - Ossenbrink, Ralf A1 - Schleuß, Leander A1 - Springer, Katrin A1 - Zoeke, Jörg T1 - Strukturierte Tailored Blanks T1 - Structured tailored blank useful as a semi-finished product or a finished product, which is used as a component, preferably wall element, floor element, ceiling element and/or element of chassis of vehicle, comprises at least two sheets N2 - Die Erfindung betrifft ein strukturiertes Tailored Blank, umfassend mindestens zwei Fügepartner, wobei mindestens ein Fügepartner ein strukturierter Fügepartner ist und wobei der strukturierte Fügepartner regelmäßig angeordnete Versteifungselemente umfasst und wobei der strukturierte Fügepartner an mindestens einen weiteren Fügepartner gefügt ist. N2 - Structured tailored blank comprises at least two sheets. At least one sheet is at least one structured sheet. The structured sheet comprises regularly arranged stiffening elements of honeycomb shapes without planar sections. The stiffening elements are separated by bars. The structured sheet is joined to at least one additional sheet, and both the sheets are not similar. An independent claim is also included for producing the structured tailored blank, comprising the providing first structured sheet, providing at least one additional sheet, which is not similar to the first sheet, and joining the first sheet with at least one additional sheet. Y1 - 2014 UR - https://depatisnet.dpma.de/DepatisNet/depatisnet?action=pdf&docid=DE102013101171A1 ER - TY - GEN A1 - Michailov, Vesselin A1 - Fritzsche, Sebastian A1 - Hantelmann, Cord A1 - Ossenbrink, Ralf T1 - Aluminium foam sandwiches for lightweight structures T2 - Metal Science and Heat Treatment N2 - The properties of sandwiches with aluminum foam and the special features of their use in lightweight welded structures are determined. The weldability of such sandwiches in foamed and non-foamed conditions is analyzed under friction stir welding, laser beam welding and short arc welding in protective gas. The process and mechanical properties of the welds are studied. The results are generalized in a catalog that may be useful for materials scientists and designers. KW - aluminum KW - aluminum foam KW - welded structures KW - composite materials KW - structure KW - mechanical properties Y1 - 2018 U6 - https://doi.org/10.1007/s11041-018-0238-x SN - 1573-8973 VL - 60 IS - 1-2 SP - 44 EP - 49 ER - TY - GEN A1 - Wasilewski, Eric A1 - Wolf, Matthias A1 - Zhang, Wei A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Cu/LaCrO₃ joining by local melt infiltration through laser cladding T2 - Journal of the American Ceramic Society N2 - Direct bonding of copper and porous LaCrO₃ without an extra filler interlayer was successfully completed using local and fast Cu‐infiltration through laser cladding. This significantly reduced the susceptibility of the ceramic to cracking. A high‐speed camera investigation into the wetting and infiltration behavior of a Cu‐melt into LaCrO₃ with a porosity of ~63 vol% was performed. By adjusting the focal distance with a constant laser power of 300 W, the Cu‐melt was rapidly infiltrated into the ceramic preform in 10 seconds. This was completed under atmospheric air conditions, without added inert gas. The joining process developed can be used to fabricate ceramic/metal joints with targeted (micro‐) structure properties by adjusting the infiltrated melt and the infiltration depth, which would be suitable for many applications, such as multifunctional devices, solid oxide fuel cells or heating elements. Y1 - 2018 U6 - https://doi.org/10.1111/jace.15767 SN - 1551-2916 SN - 0002-7820 VL - 101 IS - 10 SP - 4472 EP - 4472 ER - TY - CHAP A1 - Ginzburg, Svetlana A1 - Morozova, Iuliia A1 - Kloshek, Alexander A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Schweißen von Stahl mit Nanopartikel modifizierten Fülldrähten - Schweißnahtgefüge und -eigenschaften T2 - DVS Congress 2018 : Große Schweißtechnische Tagung, DVS-Studentenkongress, Vorträge der Veranstaltungen in Friedrichshafen am 17. und 18. September 2018 N2 - Analyse des Schweißnahtgefüges und -eigenschaften beim Schweißen von Stahl mit Nanopartikel modifizierten Fülldrähten KW - Schweißen KW - Fülldraht KW - Nano KW - Nanotechnologie KW - Stahl KW - Gefüge Y1 - 2018 SN - 978-3-96144-036-8 SP - 40 EP - 46 PB - DVS Media GmbH CY - Düsseldorf ER - TY - CHAP A1 - Fritzsche, Sebastian A1 - Kloshek, Alexander A1 - Dietz, Eric A1 - Michailov, Vesselin A1 - Seidlitz, Holger A1 - Ossenbrink, Ralf T1 - SLM gefertigte Verbindungsknoten für Leichtbaurahmenelemente T2 - DVS Congress 2018 : Große Schweißtechnische Tagung, DVS-Studentenkongress, Vorträge der Veranstaltungen in Friedrichshafen am 17. und 18. September 2018 N2 - SLM gefertigte Verbindungsknoten für Leichtbaurahmenelemente KW - Selective Laser Melting KW - SLM KW - Leichtbau KW - 1.4404 KW - Topologieoptimierung KW - Schubfeld Y1 - 2018 SN - 978-3-96144-036-8 IS - 264 EP - 258 PB - DVS Media GmbH CY - Düsseldorf ER - TY - CHAP A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Unterstützung beim thermischen Richten von geschweißten Großstrukturen durch praktikable Computersimulationen T2 - DVS Congress 2018 : Große Schweißtechnische Tagung, DVS-Studentenkongress, Vorträge der Veranstaltungen in Friedrichshafen am 17. und 18. September 2018 N2 - Unterstützung beim thermischen Richten von geschweißten Großstrukturen durch praktikable Computersimulationen KW - Thermisches Richten KW - Großstrukturen KW - Simulation KW - Umformen KW - Schiffbau KW - Richten Y1 - 2018 SN - 978-3-96144-036-8 SP - 364 EP - 369 PB - DVS Media GmbH CY - Düsseldorf ER - TY - GEN A1 - Bokuchava, Gizo A1 - Petrov, Peter A1 - Genchev, Gancho Vladimirov A1 - Michailov, Vesselin A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf T1 - Residual stress analysis in welded joints by neutron difffraction and comouter modeling T2 - Romanian Journal of Physics N2 - Numerical models for thermo-mechanical simulation of the welding residual stresses in laser beam and multi-pass arc welded joints are developed. The models describe the resulting microstructure as a function of the peak temperature, austenization time, cooling time and take into account the microstructure formed after single or multiple thermal cycles. The results of simulations are validated by neutron diffraction experiments performed on FSD diffractometer at the IBR-2 pulsed reactor in FLNP JINR (Dubna, Russia). The elaborated numerical models are in good agreement with obtained neutron diffraction data, which enable to study the influence of different conditions and process parameters on the distribution of residual welding stresses. KW - residual stress KW - neutron diffraction KW - computer modeling KW - welding Y1 - 2018 SN - 1221-146X VL - Vol. 63 IS - 7-8 ER - TY - GEN A1 - Zhang, Wei A1 - Evdokimov, Anton A1 - Schleuß, Leander A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Laser beam build-up welding of AlSi12-powder on AlSi1MgMn-alloy substrate T2 - Progress in Additive Manufacturing N2 - In the present work, laser beam build-up welding of AlSi12 alloy powder on AlSi1MgMn-alloy (EN AW-6082) substrate has been studied to determine the laser deposition strategy for fabrication of 3-D structure. First, the influence of laser power, scanning speed and powder feeding rate on the output parameters, such as clad geometry, dilution ratio, powder efficiency and porosity were analysed for deposition of a single track. Mathematical relationships were then established and the optimal parameters were identified by the desirability approach. Second, these optimal process parameters are furthermore adjusted to fabricate rectangular, cylindrical and complex combination volumes; different layer deposition strategies are used and evaluated. Finally, by using an adapted deposition strategy, one prototype consisted of different complexly shaped elements on one curved Al-alloy substrate without welding fusion defects was manufactured. The average tensile strength of deposited samples with four different layer deposition directions (vertical 0°/90°; horizontal 0°/90°; horizontal 0° and horizontal 90°) was measured, respectively, which are comparable strengths or higher than those of cast samples. The microstructure of the laser-deposited material is investigated using optical microscopy and scanning electron microscopy as well as microcomputed tomography. Microstructure and hardness of deposited multilayers exhibit inhomogeneous distributions, which vary with the deposit location KW - Laser beam build-up welding KW - Laser metal deposition KW - AlSi12 KW - Additive manufacturing KW - Build-up strategy Y1 - 2019 UR - https://doi.org/10.1007/s40964-018-0065-z SN - 2363-9512 VL - 4 IS - 2 SP - 117 EP - 129 ER - TY - GEN A1 - Morozova, Iuliia A1 - Bonnel, Jean-Marie A1 - Rosert, Reinhard A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Einfluss der Schweißposition beim MSG-Fülldrahtschweißen auf die Kerbschlagzähigkeit von hoch- und niedriglegierten Stählen T2 - DVS Congress 2019Große Schweißtechnische Tagung : DVS-Studentenkongress : Vorträge der Veranstaltungen in Düsseldorf vom 16. bis 17. September 2019 N2 - Die Schweißposition beeinflusst erheblich die mechanischen Eigenschaften der Schweißnaht, insbesondere die Kerbschlagzähigkeit. Dies zeigt ein umfassender Vergleich der mechanischen Eigenschaften von Schweißgütern, die in der Steigposition (PF) und Wannenlage (PA) ausgeführt wurden. Schweißgüter von Kohlenstoff-Mangan-Stählen weisen in der PF-Position eine reduzierte Kerbschlagarbeit im Vergleich zur PA-Position auf. Dagegen ist bei austenitischen und Duplexstählen der Einfluss der Schweißposition auf die Kerbschlagarbeit genau entgegengesetzt. Der Vortrag fasst den Einfluss der Schweißpositionen auf die mechanischen Eigenschaften zusammen und liefert eine Erklärung für die gegensätzlichen Auswirkungen auf die Kerbschlagzähigkeit der Schweißgüter. Der Schwerpunkt liegt dabei auf hochlegierten Fülldrähten mit einer schnell erstarrenden Schlacke. Die Schlackeneigenschaften, Schweißgutmikrostruktur, Delta-Ferrit-Gehalte für Schweißgüter vom Typ Duplexstahl (2209) und von austenitischen Schweißgütern (308L) sowie die Auswirkungen der Schweißposition auf die Richtung des Schweißkornwachstums werden erläutert. Zum Vergleich werden Kohlenstoff-Mangan-Rutil-Fülldrähte mit schnell erstarrender Schlacke herangezogen. Y1 - 2019 UR - https://www.gbv.de/dms/tib-ub-hannover/1067034390.pdf SN - 978-3-96144-066-5 SP - 310 EP - 318 PB - DVS Media GmbH CY - Düsseldorf ER - TY - GEN A1 - Evdokimov, Anton A1 - Ossenbrink, Ralf A1 - Doynov, Nikolay A1 - Michailov, Vesselin ED - Sommitsch, Christof ED - Enzinger, Norbert ED - Mayr, Peter T1 - Laser beam welding of steel-aluminum joints - influence of weld metal elastic-plastic properties on the distortions T2 - Mathematical Modelling of Weld Phenomena 12 : selected peer reviewed papers from the 12th International Seminar Numerical Analysis of Weldability : September 23-26, 2018, Graz, Schloss Seggau - Austria N2 - Great attention is focused nowadays on laser welding of dissimilar steel-aluminum joints in overlap configuration in key-hole mode. It was found that elastic-plastic properties of the weld metal exhibit strong difference to those of the base alloys and can be defined as a function of aluminum content in the weld metal. A developed Finite-Element simulation model allows prediction of the aluminum content as a function of welding parameters and subsequently the elastic-plastic properties of the weld metal as a function of the determined content. The main goal of the present study is to show the impact of the weld metal properties on welding distortions and residual stresses. For that purpose, a sensitivity analysis of the thermomechanical model was performed, where the distortions and residual stresses were computed as a function of welding parameters and therefore as a function of corresponding weld metal properties. The analysis showed that the influence of the weld metal is essential, and its properties should be taken into consideration in the models for better prediction accuracy. Y1 - 2019 SN - 978-3-85125-615-4 U6 - https://doi.org/10.3217/978-3-85125-615-4 SP - 431 EP - 440 PB - Verlag der Technischen Universität Graz CY - Graz ER - TY - GEN A1 - Kaisheva, Darina A1 - Bokuchava, Gizo A1 - Papushkin, Igor A1 - Genchev, Gancho Vladimirov A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin A1 - Petrov, Peter T1 - Determination of residual stresses in fiber laser welded stainless steel joints by neutron diffraction method T2 - Proc. SPIE 11047, 20th International Conference and School on Quantum Electronics: Laser Physics and Applications N2 - This study presents an experimental results of residual stress states in stainless steel plate samples with size 100 x 50 x 10 mm welded using a high-power fiber laser. The technological parameters of the welding process were: laser power Q = 15 kW; laser spot size = 0.65 mm; welding speed V = 3 m/min; 4 m/min; 5 m/min, using 30 L/min of protective Ar gas. The neutron diffraction method was used to determine the residual stresses in the bulk of the material. The neutron experiments were performed on the FSD diffractometer at the IBR-2 pulsed reactor in the Frank Laboratory of Neutron Physics, Joint Institute for Nuclear Research - Dubna, Russian Federation. The measured residual stress distributions exhibit maxima at weld seam centers. As expected, for all specimens the residual stress is falling down in regions distant from the weld zone. Maximal residual stress value of 492 MPa was observed for sample welded with speed of V = 5 m/min. KW - Diffraction KW - Laser welding KW - Metals KW - Fiber laser KW - Laser processing KW - Laser applications KW - Sensors Y1 - 2019 U6 - https://doi.org/10.1117/12.2516421 CY - Nessebar ER - TY - GEN A1 - Evdokimov, Anton A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Obrosov, Aleksei A1 - Weiß, Sabine A1 - Michailov, Vesselin T1 - Thermomechanical laser welding simulation of dissimilar steel-aluminum overlap joints T2 - International Journal of Mechanical Sciences N2 - Mixing of steel and aluminum within the weld pool during keyhole laser welding results in a complex dissimilar microstructure, which in turn, initiates a shift in weld metal mechanical properties. In this study, a numerical model for computation of distortions in laser-welded dissimilar overlap joints (austenitic stainless steel 304 – 6082-T6 aluminum alloy), which considers properties of the mixed steel-aluminum weld metal was developed. The required yield strength, Young's modulus, and strain hardening exponent of the weld metal were experimentally determined using the indentation technique coupled with energy-dispersive X-ray spectroscopy. The designed material model calculates the weld elastic-plastic properties as a function of the aluminum concentration. The softening of the alloys in the heat-affected zone was determined by physical simulations and considered as a function of maximum temperature. Computed and measured distortions showed good agreement for various welding regimes with an average deviation of 18.4%. The sensitivity analyses indicated that the application of the developed weld material model significantly improves the accuracy of the thermomechanical simulations. Y1 - 2021 U6 - https://doi.org/10.1016/j.ijmecsci.2020.106019 SN - 1879-2162 VL - 190 ER - TY - GEN A1 - Ginzburg, Svetlana A1 - Morozova, Iuliia A1 - Kloshek, Alexander A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin A1 - Bobrynina, Elizaveta A1 - Koltsova, Tatiana S. A1 - Tolochko, Oleg V. A1 - Koçak, Mustafa A1 - Ozbek, Sunullah A1 - Morozova, Iuliia T1 - Addition of nanoparticles to flux cored wires for the nucleation of acicular ferrite microstructure in weld metals of the high-strength low-alloy steel T2 - Welding and Cutting N2 - For the reliability of many welded structures like pipelines or offshore wind parks, it is necessary to ensure high mechanical properties such as strength and toughness of the entire material. In order to improve quality of weld joints, flux cored rods and wires containing different nanoparticles (ZrO2, LaB6 and Al2O3) were manufactured and welded with the TIG and MAG welding processes. Influence of these nanoparticles on the microstructure and mechanical properties of the weld joints were investigated. The acicular ferrite and improved strength of the weld metals were observed by the addition of 0.2 wt.% of iron powder with ZrO2 nanoparticles to the filling of flux cored wires. Y1 - 2020 SN - 1612-3433 VL - 19 IS - 1 SP - 48 EP - 53 ER - TY - GEN A1 - Baena-Moreno, Francisco Manuel A1 - González-Castaño, Miriam A1 - Navarro de Miguel, Juan Carlos A1 - Miah, Kamal Uddin Mohammad A1 - Ossenbrink, Ralf A1 - Odriozola, José Antonio A1 - Arellano-García, Harvey T1 - Stepping toward Efficient Microreactors for CO2 Methanation: 3D Printed Gyroid Geometry T2 - ACS Sustainable Chemistry & Engineering N2 - This work presents a comparative study towards the development of efficient micro-reactors based on 3D-printed structures. Thus, the study evaluates the influence of the metal substrate geometry on the performance of structured catalysts for the CO2 methanation reaction. For this purpose, 0.5%Ru–15%Ni/MgAl2O4 catalyst is wash coated over two different micro-monolithic metal substrates: a conventional parallel channel honeycomb structure and a novel 3D-printed structure with a complex gyroid geometry. The effect of the metal substrate geometry is analyzed for several CO2 sources including ideal flue gas atmospheres, the presence of residual CH4 and CO in the flue gas, as well as simulated biogas sources. The advantages of the gyroid-3D complex geometries over the honeycomb structures are shown for all evaluated conditions, providing at the best-case scenario a 14% improvement of CO2 conversion. Moreover, this contribution shows that systematically tailoring geometrical features of structured catalysts becomes an effective strategy to achieve improved catalysts performances independent of the flue gas composition. By enhancing the transport processes and the gas-catalyst interactions, the employed gyroid 3D metal substrates enable boosted CO2 conversions and greater CH4 selectivity within diffusional controlled regimes. KW - CO2 methanation KW - gyroid geometry KW - CH4 selectivity KW - gyroid-3D complex Y1 - 2021 U6 - https://doi.org/10.1021/acssuschemeng.1c01980 SN - 2168-0485 VL - 9 IS - 24 SP - 8198 EP - 8206 ER - TY - GEN A1 - Shapovalov, Oleg A1 - Shapovalova, Mariia A1 - Ossenbrink, Ralf A1 - Heckel, Thomas A1 - Michailov, Vesselin A1 - Weiß, Sabine A1 - Gaal, Mate T1 - Verbessern der Korrosionsbeständigkeit eines hochtemperaturbeständigen Ultraschalldämpfungskörpers mittels Laserstrahl-Auftragschweißen T2 - DVS Berichte 2021 N2 - Während in einem konventionellen Ultraschallprüfkopf ein Kunststoffdämpfungskörper mit Kleber oder Öl an einen Piezoschwinger angekoppelt ist, werden als Hochtemperaturlösung feinporöse sintermetallische Dämpfungsmaterialien mit einer Flüssigglasankopplung eingesetzt. Um dabei das Sintermetall vor dem korrosiven Angriff der Glasschmelze zu schützten, wird am Dämpfungskörper gegenwärtig Gold- oder Platinfolie zeit- und kostenaufwendig appliziert. In der aktuellen Arbeit wurde eine Methode zum Korrosionsschutz der sintermetallischen Oberfläche aus rostfreiem Stahl mittels Laser-Pulverauftragschweißen entwickelt. Im Laufe einer Schweißparameterstudie auf dem Substratmaterial aus massivem rostfreiem Stahl wurde die Eignung unterschiedlicher Auftragsmaterialien auf Nickel- und Kobaltbasis untersucht. Dabei wurde zunächst der Einfluss verschiedener Schweißparameter wie Laserleistung, Vorschubgeschwindigkeit und Pulvermenge auf die Auftragsqualität (Nahtform, Vermischungsgrad, Porosität) metallografisch bewertet. Anschließend wurden die aufgetragenen Schichten hinsichtlich ihrer Korrosionsbeständigkeit getestet. Der Kontakt mit einer flüssigen Glasmischung bei 500 °C hat bei keiner der beschichteten Proben sichtbare Korrosionswirkung gezeigt. Als Resultat der Schweißparameterstudie haben sich besonders die nickelbasierten Pulver als gut geeignete Materialien für den Prozess gezeigt. Die identifizierten Schweißparameter wurden im nächsten Schritt erfolgreich an das sintermetallische Substrat angepasst. Y1 - 2021 UR - https://www.dvs-ev.de/call4papers/abstract.cfm?vid=109&pid=7032 SN - 978-3-96144-147-1 SP - 370 EP - 377 PB - DVS Media GmbH CY - Düsseldorf ER - TY - GEN A1 - Kaneneks, Michael A1 - Kloshek, Alexander A1 - Morozova, Iuliia A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin A1 - Sembol, Ronny T1 - WAAM eines Zwischenstücks für die Bergbauausrüstung T2 - DVS Bericht 2021 N2 - Die lichtbogenbasierte additive Fertigung (WAAM) ist ein vielversprechendes Werkzeug, um die Ersatzteilbereitstellung von schwer verfügbaren oder aufwendig herstellbaren Einzelkomponenten in kürzester Zeit zu gewährleisten. Die Straffung innerbetrieblicher Abläufe sowie die Minimierung von Herstellungs- und Lagerkosten sind eine direkte Folge. Vor dem Einsatz im Betrieb muss sichergestellt werden, dass die Bauteile fehlerfrei additiv herstellbar sind und die mechanischen Eigenschaften den Anforderungen konventionell gefertigter Werkstücke entsprechen. Ein solcher Nachweis konnte am Beispiel eines additiv hergestellten Zwischenstücks für die Bergbauausrüstung mit einer abschließenden Charakterisierung der Werkstoffeigenschaften erfolgreich geführt werden. Das Zwischenstück mit einem Gewicht von ca. 31 kg zur Verbindung von geometrisch unterschiedlichen Profilen wurde ausgehend von einer Grundplatte aus S355-J2+N beidseitig additiv mit einem Massivdraht G3Si1 aufgebaut. Die Ermittlung geeigneter Parameter, Schweißfolgen und Zwischenlagentemperaturen erfolgte experimentell mit begleitenden metallografischen Untersuchungen. Nach erfolgreicher Fertigung wurden die mechanischen Eigenschaften des Zwischenstücks bestimmt sowie die Festigkeit und Zähigkeit mit den geforderten Werkstoffkennwerten des bisher eingesetzten konventionellen Konstruktionsmaterials verglichen. KW - Schweißtechnik KW - WAAM KW - Wire Arc Additiv Manufacturing KW - Additive Fertigung KW - Lichtbogenauftragschweißen Y1 - 2021 UR - https://www.dvs-ev.de/call4papers/abstract.cfm?vid=109&pid=7030 SN - 978-3-96144-147-1 VL - 2021 SP - 315 EP - 323 PB - DVS Media GmbH CY - Düsseldorf ER - TY - GEN A1 - Jokisch, Torsten A1 - Doynov, Nikolay A1 - Ossenbrink, Ralf A1 - Michailov, Vesselin T1 - Heat source model for electron beam welding of nickel-based superalloys T2 - Materials testing : Materialprüfung Y1 - 2021 U6 - https://doi.org/10.1515/mt-2020-0002 SN - 2195-8572 SN - 0025-5300 VL - 63 IS - 1 SP - 17 EP - 28 ER -