TY - GEN A1 - Vacca, Antonino A1 - Bargende, Michael A1 - Chiodi, Marco A1 - Netzer, Corinna A1 - Gern, Maike Sophie A1 - Kauf, Georg Malte A1 - Kulzer, André Casal A1 - Franken, Tim T1 - Analysis of Water Injection Strategies to Exploit the Thermodynamic Effects of Water in Gasoline Engines by Means of a 3D-CFD Virtual Test Bench N2 - CO2 emission constraints taking effect from 2020 lead to further investigations of technologies to lower knock sensitivity of gasoline engines, main limiting factor to increase engine efficiency and thus reduce fuel consumption. Moreover the RDE cycle demands for higher power operation, where fuel enrichment is needed for component protection. To achieve high efficiency, the engine should be run at stoichiometric conditions in order to have better emission control and reduce fuel consumption. Among others, water injection is a promising technology to improve engine combustion efficiency, by mainly reducing knock sensitivity and to keep high conversion rates of the TWC over the whole engine map. The comprehension of multiple thermodynamic effects of water injection through 3D-CFD simulations and their exploitation to enhance the engine combustion efficiency is the main purpose of the analysis. As basis for the research a single cylinder engine derived from a 1l turbocharged 3-cylinders engine is used to evaluate indirect and direct water injection. The entire engine flow field is reproduced and analyzed with 3D-CFD simulations and numerical models are employed to separate the influence of chemical and thermodynamic properties. Measurements are performed with different injectors for indirect/direct water injection in the single-cylinder engine in order to assess water break-up, wall wetting, spray interaction and penetration. Several injection strategies, such as varying start of injection, injection pressure, and water to fuel ratio, are tested at the single-cylinder engine test bench. Detailed gas phase chemistry is employed to link flame front speed with water concentration and knocking occurrence. These results are correlated with the 3D-CFD simulation of mixture formation, in-cylinder flow and water distribution for two different operating points (part load and maximum power) in order to study water behavior, with focus on the evaporation process, in-cylinder pressure and temperature profile, as well as the combustion development, during multiple engine cycles. KW - Water Injection KW - Computational Fluid Dynamics KW - Simulation KW - Virtual Test Bench KW - Thermodynamics Y1 - 2019 UR - https://saemobilus.sae.org/content/2019-24-0102 U6 - https://doi.org/10.4271/2019-24-0102 PB - SAE International CY - Neapel ER - TY - GEN A1 - Franken, Tim A1 - Mauß, Fabian A1 - Seidel, Lars A1 - Gern, Maike Sophie A1 - Kauf, Malte A1 - Matrisciano, Andrea A1 - Kulzer, Andre Casal T1 - Gasoline engine performance simulation of water injection and low-pressure exhaust gas recirculation using tabulated chemistry T2 - International Journal of Engine Research N2 - This work presents the assessment of direct water injection in spark-ignition engines using single cylinder experiments and tabulated chemistry-based simulations. In addition, direct water injection is compared with cooled low-pressure exhaust gas recirculation at full load operation. The analysis of the two knock suppressing and exhaust gas cooling methods is performed using the quasi-dimensional stochastic reactor model with a novel dual fuel tabulated chemistry model. To evaluate the characteristics of the autoignition in the end gas, the detonation diagram developed by Bradley and coworkers is applied. The single cylinder experiments with direct water injection outline the decreasing carbon monoxide emissions with increasing water content, while the nitrogen oxide emissions indicate only a minor decrease. The simulation results show that the engine can be operated at l = 1 at full load using water–fuel ratios of up to 60% or cooled low-pressure exhaust gas recirculation rates of up to 30%. Both technologies enable the reduction of the knock probability and the decrease in the catalyst inlet temperature to protect the aftertreatment system components. The strongest exhaust temperature reduction is found with cooled low-pressure exhaust gas recirculation. With stoichiometric air–fuel ratio and water injection, the indicated efficiency is improved to 40% and the carbon monoxide emissions are reduced. The nitrogen oxide concentrations are increased compared to the fuel-rich base operating conditions and the nitrogen oxide emissions decrease with higher water content. With stoichiometric air–fuel ratio and exhaust gas recirculation, the indicated efficiency is improved to 43% and the carbon monoxide emissions are decreased. Increasing the exhaust gas recirculation rate to 30% drops the nitrogen oxide emissions below the concentrations of the fuel-rich base operating conditions. KW - Water Injection KW - Exhaust Gas Recirculation KW - Efficiency KW - Spark Ignition Engine KW - Stochastic Reactor Model KW - Emissions Y1 - 2020 UR - https://journals.sagepub.com/doi/abs/10.1177/1468087420933124 U6 - https://doi.org/10.1177/1468087420933124 SN - 2041-3149 SN - 1468-0874 VL - 21 IS - 10 SP - 1857 EP - 1877 ER -