TY - GEN A1 - Imran, Muhammad A1 - Afzal, Muhammad Junaid A1 - Buhl, Johannes A1 - Bambach, Markus A1 - Dunlap, Anthony A1 - Schwedt, Alexander A1 - Aretz, Anke A1 - Wang, Shuhan A1 - Lohmar, Johannes A1 - Hirt, Gerhard T1 - Evaluation of process-induced damage based on dynamic recrystallization during hot caliber rolling T2 - Production Engineering Y1 - 2020 U6 - https://doi.org/10.1007/s11740-019-00932-0 SN - 1863-7353 SN - 0944-6524 VL - 14 IS - 1 SP - 5 EP - 16 ER - TY - BOOK A1 - Bähr, Martin A1 - Buhl, Johannes A1 - Radow, Georg A1 - Schmidt, Johannes A1 - Bambach, Markus A1 - Breuß, Michael A1 - Fügenschuh, Armin T1 - Stable honeycomb structures and temperature based trajectory optimization for wire-arc additive manufacturing Y1 - 2019 U6 - https://doi.org/10.26127/btuopen-5079 CY - Cottbus ER - TY - RPRT A1 - Beisegel, Jesse A1 - Buhl, Johannes A1 - Izar, Rameez A1 - Schmidt, Johannes A1 - Bambach, Markus A1 - Fügenschuh, Armin ED - Fügenschuh, Armin T1 - Mixed-integer programming for additive manufacturing Y1 - 2021 U6 - https://doi.org/10.26127/BTUOpen-5731 CY - Cottbus ER - TY - BOOK A1 - Schmidt, Johannes A1 - Buhl, Johannes A1 - Fügenschuh, Armin T1 - A finite element approach for trajectory optimization in Wire-Arc Additive Manufacturing Y1 - 2021 U6 - https://doi.org/10.26127/BTUOpen-5575 CY - Cottbus ER - TY - GEN A1 - Bähr, Martin A1 - Buhl, Johannes A1 - Radow, Georg A1 - Schmidt, Johannes A1 - Bambach, Markus A1 - Breuß, Michael A1 - Fügenschuh, Armin T1 - Stable honeycomb structures and temperature based trajectory optimization for wire-arc additive manufacturing T2 - Optimization and Engineering N2 - We consider two mathematical problems that are connected and occur in the layer-wise production process of a workpiece using wire-arc additive manufacturing. As the first task, we consider the automatic construction of a honeycomb structure, given the boundary of a shape of interest. In doing this, we employ Lloyd’s algorithm in two different realizations. For computing the incorporated Voronoi tesselation we consider the use of a Delaunay triangulation or alternatively, the eikonal equation. We compare and modify these approaches with the aim of combining their respective advantages. Then in the second task, to find an optimal tool path guaranteeing minimal production time and high quality of the workpiece, a mixed-integer linear programming problem is derived. The model takes thermal conduction and radiation during the process into account and aims to minimize temperature gradients inside the material. Its solvability for standard mixed-integer solvers is demonstrated on several test-instances. The results are compared with manufactured workpieces. KW - Mixed-integer linear programming KW - Geometric optimization KW - Eikonal equation KW - Heat transmission KW - Additive manufacturing KW - Centroidal Voronoi tesselation Y1 - 2021 U6 - https://doi.org/10.1007/s11081-020-09552-5 SN - 1573-2924 VL - 22 IS - 2 SP - 913 EP - 974 ER - TY - GEN A1 - Bambach, Markus A1 - Fügenschuh, Armin A1 - Buhl, Johannes A1 - Jensch, Felix A1 - Schmidt, Johannes ED - Bambach, Markus T1 - Mathematical Modeling and Optimization for Powder-Based Additive Manufacturing T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.158 SN - 2351-9789 VL - 47 SP - 1159 EP - 1163 ER - TY - CHAP A1 - Beisegel, Jesse A1 - Buhl, Johannes A1 - Israr, Rameez A1 - Schmidt, Johannes A1 - Bambach, Martin A1 - Fügenschuh, Armin ED - Cristiani, Emiliano ED - Falcone, Maurizio ED - Tozza, Silvia T1 - Mixed-Integer Programming Models for Two Metal Additive Manufacturing Methods T2 - Mathematical Methods for Objects Reconstruction Y1 - 2023 SN - 978-981-9907-75-5 SN - 978-981-9907-76-2 SP - 121 EP - 155 PB - Springer CY - Heidelberg ER - TY - GEN A1 - Israr, Rameez A1 - Buhl, Johannes A1 - Bambach, Markus T1 - A study on power-controlled wire-arc additive manufacturing using a data-driven surrogate model T2 - The International Journal of Advanced Manufacturing Technology N2 - Wire-arc additive manufacturing (WAAM) provides an alternative for the production of various metal products needed in medium to large batch sizes due to its high deposition rates. However, the cyclic heat input in WAAM may cause local overheating. To avoid adverse effects on the performance of the part, interlayer dwelling and active cooling are used, but these measures increase the process time. Alternatively, the temperature during the WAAM process could be controlled by optimizing the welding power. The present work aims at introducing and implementing a novel temperature management approach by adjusting the weld-bead cross-section along with the welding power to reduce the heat accumulation in the WAAM process. The temperature evolution during welding of weld beads of different cross-sections is investigated and a database of the relation between optimal welding power for beads of various sizes and different pre-heating temperatures was established. The numerical results are validated experimentally with a block-shaped geometry. The results show that by the proposed method, the test shape made was welded with lower energy consumption and process time as compared to conventional constant-power WAAM. The proposed approach efficiently manages the thermal input and reduces the need for pausing the process. Hence, the defects related to heat accumulation might be reduced, and the process efficiency increased. Y1 - 2021 U6 - https://doi.org/10.1007/s00170-021-07358-y SN - 1433-3015 SN - 0268-3768 VL - 177 IS - 7-8 SP - 2133 EP - 2147 ER - TY - GEN A1 - Gerold, Stefanie A1 - Buhl, Johannes A1 - Geiger, Sonja M. T1 - How to Enhance Time Wealth? Insights from Changes in Time Use and Working Conditions During the COVID-19 Lockdown in Germany T2 - Social Indicators Research N2 - This paper investigates the changes in time use, working conditions and subjective time wealth during the COVID-19 pandemic in Germany. Our analysis draws on panel data collected before and during the first lockdown among 786 employees. It employs a recently developed scale on time wealth which has been suggested as a comprehensive measure to capture the subjective experience of time. We provide separate analyses according to gender and essential occupation. First-difference regressions are applied to examine how changes in time use and changes in working conditions during the lockdown affected subjective time wealth. Our results show a general growth in time wealth during the lockdown which is, among other factors, driven by a decline in work hours and an increase in sleep duration. We also find positive effects on time wealth from decreased time pressure at work, more autonomy in organising one’s working day, and an improved reconciliation of work and private life. This study contributes to existing research by identifying key aspects how to improve time wealth among employees. Y1 - 2023 U6 - https://doi.org/10.1007/s11205-023-03252-0 SN - 1573-0921 VL - 171 SP - 349 EP - 371 ER - TY - GEN A1 - Nguyen, Lam A1 - Buhl, Johannes A1 - Bambach, Markus ED - Bambach, Markus T1 - Multi-bead Overlapping Models for Tool Path Generation in Wire-Arc Additive Manufacturing Processes T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.129 SN - 2351-9789 VL - 47 SP - 1123 EP - 1128 ER - TY - GEN A1 - Hajavifard, Ramin A1 - Maqbool, Fawad A1 - Schmiedt-Kalenborn, Anke A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Integrated Forming and Surface Engineering of Disc Springs by Inducing Residual Stresses by Incremental Sheet Forming T2 - Materials Y1 - 2019 U6 - https://doi.org/10.3390/ma12101646 SN - 1996-1944 VL - 12 IS - 10 ER - TY - GEN A1 - Emdadi, Aliakbar A1 - Bolz, Sebastian A1 - Buhl, Johannes A1 - Weiß, Sabine A1 - Bambach, Markus T1 - Laser Powder Bed Fusion Additive Manufacturing of Fe3Al-1.5Ta Iron Aluminide with Strengthening Laves Phase T2 - Metals Y1 - 2022 U6 - https://doi.org/10.3390/met12060997 SN - 2075-4701 VL - 12 IS - 6 ER - TY - CHAP A1 - Israr, Rameez A1 - Buhl, Johannes ED - Khan, Wasim Ahmed T1 - An Introduction to Additive Manufacturing (AM) of Metals and Its Trends in Wire-Arc Additive Manufacturing (WAAM) Simulations T2 - Machine Tools : An Industry 4.0 Perspective Y1 - 2023 U6 - https://doi.org/10.1201/9781003220985 PB - CRC Press CY - Boca Raton ER - TY - GEN A1 - Ertugrul, Gökhan A1 - Hälsig, Andre A1 - Hensel, Jonas A1 - Buhl, Johannes A1 - Härtel, Sebastian T1 - Efficient Multi-Material and High Deposition Coating including Additive Manufacturing by Tandem Plasma Transferred Arc Welding for Functionally Graded Structures T2 - Metals KW - additive manufacturing powder KW - 3D Plasma Metal Deposition (3DPMD) KW - austenitic stainless steel KW - super-duplex stainless steel KW - multi-material KW - functionally graded KW - high deposition rate KW - arc KW - powder Y1 - 2022 U6 - https://doi.org/10.3390/met12081336 SN - 2075-4701 VL - 12 IS - 8 SP - 1 EP - 17 ER - TY - GEN A1 - Buhl, Johannes A1 - Härtel, Sebastian A1 - Besong, Lemopi Isidore ED - Mocellin, Katia T1 - Temperature Control of the Two-Point Incremental Forming Process to Achieve Homogeneous Martensite Content Based on Finite Element Simulations T2 - Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity, ICTP 2023 - Volume 1 N2 - Deformation-induced martensite has been observed in the incremental sheet forming of metastable austenitic stainless steels (MASS). The presence of martensite improves the characteristics of the springs. Martensite transformation usually occurs at low temperatures (<70 ℃). Depending on the tool speed, incremental forming of disk springs requires between 3 to 5 min. The forming time needs to be short to increase the process output in industrial settings. However, accelerating the process leads to high temperatures above the martensite transformation temperature that suppress martensite formation, necessitating temperature control during forming. It is suggested to enhance the martensite content of the blank by cooling during the forming operation. In this contribution, two-point incremental sheet forming is conducted to determine the influence of process temperature on the phase content of MASS disk springs. A temperature-dependent phase change material model that includes the strain rate effect is implemented in finite element (FE) simulations to predict the martensite content. FE simulations are performed to investigate the convection coefficients and cooling time leading to process temperatures below 70 ℃. The framework can be used to control and speed up the incremental forming of disk springs while maintaining a high martensite content. Y1 - 2023 SN - 978-3-031-41022-2 SN - 978-3-031-41023-9 U6 - https://doi.org/10.1007/978-3-031-41023-9_74 SN - 2195-4356 SP - 739 EP - 747 PB - Springer CY - Cham ER - TY - GEN A1 - Breuß, Michael A1 - Buhl, Johannes A1 - Mansouri Yarahmadi, Ashkan A1 - Bambach, Markus A1 - Peter, Pascal T1 - A Simple Approach to Stiffness Enhancement of a Printable Shape by Hamilton-Jacobi Skeletonization T2 - Procedia Manufacturing N2 - The 3D-Printing technology is ready to produce parts with specific properties like individual stiffness. Based on a predefined outer shape, the inner structure of a printed part defines mainly the mechanical features. By Hamilton-Jacobi skeletonization, a stiffness enhancement of a printable shape can be achieved in a way, that a novel AM-corner includes linear axis function. Originating in the field of shape analysis in computer vision and graphics, the so-called medial axis transform (MAT) is designed for the computation of a structure that resembles the bone structure of biological shapes. The input for MAT computation is typically a shape’s boundary. The arising topological skeletons have proven to provide a useful concept for many applications; however, their computation is generally intricate and also known to rely on many parameters, diminishing the accessibility of skeletonization methods. In this work, the classical Hamilton-Jacobi skeletonization approach is adopted to compute a stability enhancing shape structure. As the basic method has not been designed for the context of additive manufacturing, a set of suitable modifications are introduced to design an algorithm that suits our intended purpose. Unlike the traditional skeletonization schemes, the resulting method appears to be robust and in practice almost completely automated as we can identify useful generic parameter settings. By a finite element method (FEM) study, the elastic stress properties of the AM-corner with linear axis function is validated and printed with in metal (1.4404) with the 3D Selected Laser Melting (SLM) system AconityMIDI. The AM-knot with skeletonization guides approximately 20 times better than a standard knot. While the first obtained results are shown as 2.5 dimensional shapes, it is emphasized that the proposed algorithm offers many possibilities for extensions to three dimensions and variations in context of additive manufacturing. KW - Skeletonization KW - Hamilton-Jacobi skeletonization KW - stiffness enhancement KW - 3D printing KW - additive manufacturing Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.147 SN - 2351-9789 N1 - 23rd International Conference on Material Forming (ESAFORM 2020) VL - Vol. 47 SP - 1190 EP - 1196 ER - TY - GEN A1 - Israr, Rameez A1 - Buhl, Johannes A1 - Härtel, Sebastian A1 - Bambach, Markus T1 - Reinforcement of Tooling Using Residual Stresses Generated by Cladding by Arc Welding T2 - Metals N2 - Cladding is typically used to protect components from wear and corrosion while also improving the aesthetic value and reliability of the substrate. The cladding process induces significant residual stresses due to the temperature difference between the substrate and the clad layer. However, these residual stresses could be effectively utilized by modifying processes and geometrical parameters. This paper introduces a novel methodology for using the weld-cladding process as a cost-effective alternative to various existing reinforcement techniques. The numerical analyses are performed to maximize the reinforcement of a cylindrical tool. The investigation of how the weld cladding develops compressive stresses on the specimen in response to a change in the weld beads and the welding sequence is presented. For the benchmark shape, experimental verification of the numerical model is performed. The influence of the distance between the weld beads and the effect of the tool diameter is numerically investigated. Furthermore, the variation in compressive stresses due to temperature fluctuations during the extrusion process has been evaluated. The results showed that adequate compressive stresses are generated on the welded parts through the cladding process after cooling. More compressive stresses are induced in the tool as the cross-section of the weld bead is increased. Furthermore, keeping a gap between the adjacent beads improves tool reinforcement. Hence, the targeted reinforcement of the substrate can be achieved by optimizing the welding sequence and process parameters. KW - Additive Manufacturing (AM) KW - Wire Arc Additive Manufacturing (WAAM) KW - weld cladding KW - residual stresses KW - reinforcement KW - hole drilling method KW - LS-Dyna KW - numerical simulation Y1 - 2022 U6 - https://doi.org/10.3390/met12060984 SN - 2075-4701 VL - 12 IS - 6 ER - TY - GEN A1 - Afzal, Muhammad Junaid A1 - Maqbool, Fawad A1 - Hajavifard, Ramin A1 - Buhl, Johannes A1 - Walther, Frank A1 - Bambach, Markus ED - Bambach, Markus T1 - Modeling the Residual Stresses Induced in the Metastable Austenitic Stainless Steel Disc Springs manufactured by Incremental Sheet Forming by a Combined Hardening Model with Phase Transformation T2 - Procedia Manufacturing : Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.300 SN - 2351-9789 VL - 47 SP - 1410 EP - 1415 ER - TY - GEN A1 - Jensch, Felix A1 - Buhl, Johannes A1 - Laue, Robert A1 - Härtel, Sebastian T1 - Application of the plane-strain-compression-test to determine the local mechanical properties of LPBF-manufactured 316l components T2 - Material Forming: The 26th International ESAFORM Conference on Material Forming, Kraków, Poland, April 19-21, 2023 KW - LPBF-Process, Local Properties, Plane-Strain-Compression-Test Y1 - 2023 U6 - https://doi.org/10.21741/9781644902479-17 VL - 28 SP - 149 EP - 149 ER - TY - GEN A1 - Sydow, Benjamin A1 - Jhanji, Avantika A1 - Hälsig, André A1 - Buhl, Johannes A1 - Härtel, Sebastian T1 - The Benefit of the Process Combination of Wire Arc Additive Manufacturing (WAAM) and Forming—A Numerical and Experimental Study T2 - Metals KW - WAAM KW - forming KW - process combination KW - simulation KW - recrystallization KW - hardness KW - heat treatment cycle KW - fine grained mild steel KW - microstructure evolution Y1 - 2022 U6 - https://doi.org/10.3390/met12060988 SN - 2075-4701 VL - 12 IS - 6 ER - TY - CHAP A1 - Bambach, Markus A1 - Imran, Muhammad A1 - Buhl, Johannes A1 - Härtel, Sebastian A1 - Awiszus, Birgit ED - Szeliga, Danuta ED - Rauch, Łukasz T1 - Towards intelligent materials testing with reduced experimental effort for hot forming T2 - KomPlasTech 2017 : XXIV International Conference on Computer Methods in Materials Technology, January 15-18, 2017, Zakopane, Poland : book of abstracts KW - Intelligent materials testing KW - Hot working Y1 - 2017 SN - 978-83-947091-0-5 SP - 72 EP - 73 PB - AKNET-PRess CY - Krakow ER - TY - GEN A1 - Hart-Rawung, Thawin A1 - Buhl, Johannes A1 - Härtel, Sebastian A1 - Bambach, Markus T1 - Intelligent Iterative Experimental Design to Achieve Maximum Model Quality for Phase Change of 22MnB5 T2 - Key Engineering Materials Y1 - 2022 U6 - https://doi.org/https://doi.org/10.4028/p-0cnty5 VL - 926 SP - 2031 EP - 2039 PB - Verlag Trans Tech Publications Ltd ER - TY - GEN A1 - Besong, Lemopi Isidore A1 - Buhl, Johannes A1 - Härtel, Sebastian A1 - Bambach, Markus T1 - Increasing the Forming Limits in Hole Flanging of Dual-Phase (DP) 1000 Steel Using Punch Rotation T2 - Key Engineering Materials KW - Frictional Heat KW - High Formability KW - Hole Flanging KW - Punch Rotation Y1 - 2022 U6 - https://doi.org/10.4028/p-06y8un SN - 1662-9795 VL - Vol. 926 SP - 717 EP - 723 ER - TY - GEN A1 - Maqbool, Fawad A1 - Maaß, Fabian A1 - Buhl, Johannes A1 - Hahn, Marlon A1 - Hajavifard, Ramin A1 - Walther, Frank A1 - Tekkaya, A. Erman A1 - Bambach, Markus T1 - Targeted residual stress generation in single and two point incremental sheet forming (ISF) T2 - Archive of Applied Mechanics Y1 - 2021 U6 - https://doi.org/10.1007/s00419-021-01935-z SN - 1432-0681 SN - 0939-1533 VL - 91 IS - 8 SP - 3465 EP - 3487 ER - TY - GEN A1 - Afzal, Muhammad Junaid A1 - Hajavifard, Ramin A1 - Buhl, Johannes A1 - Walther, Frank A1 - Bambach, Markus T1 - Influence of process parameters on the residual stress state and properties in disc springs made by incremental sheet forming (ISF) T2 - Forschung im Ingenieurwesen Y1 - 2021 U6 - https://doi.org/10.1007/s10010-021-00491-w SN - 1434-0860 SN - 0015-7899 VL - 85 IS - 3 SP - 783 EP - 793 ER - TY - GEN A1 - Bambach, Markus A1 - Buhl, Johannes A1 - Hart-Rawung, Thawin A1 - Lechner, Michael A1 - Merklein, Marion T1 - Towards virtual deformation dilatometry for the design of hot stamping process T2 - Procedia Engineering KW - Hot Stamping KW - Dilatometry test KW - Autenite decomposition model Y1 - 2017 U6 - https://doi.org/10.1016/j.proeng.2017.10.945 SN - 1877-7058 N1 - International Conference on the Technology of Plasticity, ICTP 2017, 17-22 September 2017, Cambridge, United Kingdom VL - 207 SP - 1821 EP - 1826 ER - TY - GEN A1 - Conte, Romina A1 - Buhl, Johannes A1 - Ambrogio, Giuseppina A1 - Bambach, Markus ED - Fratini, Livan ED - Di Lorenzo, Rosa ED - Buffa, Gianluca ED - Ingarao, Guiseppe T1 - Joining of aluminum sheet and glass fiber reinforced polymer using extruded pins T2 - Proceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018, Palermo, Italy, 23-25 April 2018 Y1 - 2018 SN - 978-0-7354-1663-5 U6 - https://doi.org/10.1063/1.5034881 PB - AIP Publishing CY - Melville, New York ER - TY - GEN A1 - Sefidi, Moein Pakdel A1 - Israr, Rameez A1 - Buhl, Johannes A1 - Bambach, Markus ED - Bambach, Markus T1 - Rule-Based Path Identification for Direct Energy Deposition T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/jpromfg.2020.04.133 SN - 2351-9789 VL - 47 SP - 1134 EP - 1140 ER - TY - GEN A1 - Bambach, Markus A1 - Imran, Muhammad A1 - Sizova, Irina A1 - Buhl, Johannes A1 - Gerster, Stephan A1 - Herty, Michael T1 - A soft sensor for property control in multi-stage hot forming based on a level set formulation of grain size evolution and machine learning T2 - Advances in Industrial and Manufacturing Engineering Y1 - 2021 U6 - https://doi.org/10.1016/j.aime.2021.100041 SN - 2666-9129 IS - 2 ER - TY - GEN A1 - Besong, Lemopi Isidore A1 - Buhl, Johannes A1 - Ünsal, Ismail A1 - Bambach, Markus A1 - Polte, Mitchel A1 - Blumberg, Julian A1 - Uhlmann, Eckart ED - Bambach, Markus T1 - Development of Tool Paths for Multi-axis Single Stage Incremental Hole-flanging T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.290 SN - 2351-9789 VL - 47 SP - 1392 EP - 1398 ER - TY - GEN A1 - Buhl, Johannes A1 - Klöppel, Thomas A1 - Merten, Mathias A1 - Haufe, Andre A1 - Israr, Rameez A1 - Bambach, Markus T1 - Numerical prediction of process-dependent properties of high-performance Ti6Al4 in LS-DYNA T2 - ESAFORM 2021 : 24th International Conference on Material Forming Y1 - 2021 U6 - https://doi.org/doi: 10.25518/esaform21.1496 ER - TY - GEN A1 - Blumberg, Julian A1 - Li, Zhoulong A1 - Besong, Lemopi Isidore A1 - Polte, Mitchel A1 - Buhl, Johannes A1 - Uhlmann, Eckart A1 - Bambach, Markus T1 - Deformation error compensation of industrial robots in single point incremental forming by means of data-driven stiffness model T2 - 26th International Conference on Automation and Computing (ICAC), 2-4 Sept. 2021, Portsmouth, United Kingdom Y1 - 2021 SN - 978-1-86043-557-7 SN - 978-1-6654-4352-4 U6 - https://doi.org/10.23919/ICAC50006.2021.9594138 ER - TY - GEN A1 - Klöppel, Thomas A1 - Merten, Mathias A1 - Haufe, Andre A1 - Buhl, Johannes A1 - Bambach, Markus ED - Bambach, Markus T1 - On the Numerical Prediction of Process-Dependent Properties of Current High-Performance Materials with Material Model *MAT_254 in LS-DYNA T2 - Procedia Manufacturing : 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.341 SN - 2351-9789 VL - 47 SP - 1520 EP - 1525 ER - TY - GEN A1 - Nguyen, Lam A1 - Buhl, Johannes A1 - Israr, Rameez A1 - Bambach, Markus T1 - Analysis and compensation of shrinkage and distortion in wire-arc additive manufacturing of thin-walled curved hollow sections T2 - Additive Manufacturing Y1 - 2021 U6 - https://doi.org/10.1016/j.addma.2021.102365 SN - 2214-8604 VL - Vol. 47 ER - TY - GEN A1 - Besong, Lemopi Isidore A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Investigations on hole-flanging by paddle forming and a comparison with single point incremental forming T2 - International Journal of Mechanical Sciences Y1 - 2019 U6 - https://doi.org/10.1016/j.ijmecsci.2019.105143 SN - 0020-7403 VL - vol. 164 ER - TY - GEN A1 - Hirtler, Markus A1 - Ünsal, Ismail A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Investigation of quench hardening behavior of directed energy deposited 22MnB5 steel for local reinforcement of hot stamping parts T2 - CIRP Journal of Manufacturing Science and Technology KW - 22MnB5 KW - Directed Energy Deposition KW - Hardenability KW - Critical cooling rate KW - Dilatometry KW - Boron nitride KW - Mill scale Y1 - 2022 U6 - https://doi.org/10.1016/j.cirpj.2022.08.003 SN - 1878-0016 SN - 1755-5817 VL - Vol. 39 SP - 223 EP - 231 ER - TY - GEN A1 - Besong, Lemopi Isidore A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Increasing formability in hole-flanging through the use of punch rotation based on temperature and strain rate dependent forming limit curves T2 - International Journal of Material Forming Y1 - 2022 U6 - https://doi.org/10.1007/s12289-022-01684-6 SN - 1960-6214 SN - 1960-6206 VL - 15 IS - 3 SP - 1 EP - 21 ER - TY - GEN A1 - Buhl, Johannes A1 - Hart-Rawung, Thawin A1 - Bambach, Markus T1 - Nutzung von Neuralen Netzen zur effizienten Auslegung des Presshärtens von 22MnB5 T2 - Tagungsband zum 15. Erlanger Workshop Warmblechumformung, Erlangen, den 17. November 2020 Y1 - 2020 SN - 978-3-00-066911-8 SP - 99 EP - 112 PB - Lehrstuhl für Fertigungstechnologie, Friedrich-Alexander-Universität Erlangen-Nürnberg CY - Erlangen ER - TY - GEN A1 - Nguyen, Lam A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Continuous Eulerian tool path strategies for wire-arc additive manufacturing of rib-web structures with machine-learning-based adaptive void filling T2 - Additive Manufacturing Y1 - 2020 U6 - https://doi.org/10.1016/j.addma.2020.101265 SN - 2214-8604 VL - Vol. 35 ER - TY - GEN A1 - Israr, Rameez A1 - Buhl, Johannes A1 - Bambach, Markus ED - Bambach, Markus T1 - Numerical Analysis of Different Fixation Strategies in Direct Energy Deposition Processes T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming; edited by Markus Bambach Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.145 SN - 2351-9789 VL - 47 SP - 1184 EP - 1189 ER - TY - GEN A1 - Besong, Lemopi Isidore A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Paddle shape optimization for hole-flanging by paddle forming through the use of a predefined strain path in finite element analysis T2 - Journal of Machine Engineering Y1 - 2019 U6 - https://doi.org/10.5604/01.3001.0013.2226 SN - 1895-7595 SN - 2391-8071 VL - Vol. 19 IS - 2 SP - 83 EP - 98 ER - TY - RPRT A1 - Buhl, Johannes A1 - Butz, Alexander A1 - Wessel, Alexander A1 - Morand, Lukas T1 - Intelligente Werkstoffprüfung mit automatisierter Versuchsplanung und Modellidentifikation Y1 - 2022 SN - 978-3-86776-639-5 PB - Euroäische Forschungsgesellschaft für Blechverarbeitung CY - Hannover ER - TY - GEN A1 - Hart-Rawung, Thawin A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Extension of a phase transformation model for partial hardening in hot stamping T2 - Journal of Machine Engineering Y1 - 2018 U6 - https://doi.org/10.5604/01.3001.0012.4619 SN - 1895-7595 SN - 2391-8071 VL - 18 IS - 3 SP - 87 EP - 97 ER - TY - GEN A1 - Afzal, Muhammad Junaid A1 - Buhl, Johannes T1 - Numerical Study to Promote the Residual Stresses Development during ISF Process with Improvement in Two Point Incremental Die Forming T2 - Key Engineering Materials KW - Disc springs KW - Martensite transformation KW - Residual stresses KW - Cooling channels KW - Incremental sheet forming KW - Austenite phase Y1 - 2022 SN - 1662-9795 VL - Vol. 926 SP - 752 EP - 759 ER - TY - RPRT A1 - Grüger, Lennart A1 - Sydow, Benjamin A1 - Woll, Ralf A1 - Buhl, Johannes T1 - Design of a Cost-Effective and Statistically Validated Test Specification with Selected Machine Elements to Evaluate the Influence of the Manufacturing Process with a Focus on Additive Manufacturing N2 - Due to their versatile advantages, the use of additively manufactured components is growing. In addition, new additive manufacturing processes are constantly being developed, so that a wide range of printing processes are now available for metal. Despite the same starting material, the microstructure and thus also the final mechanical properties differ greatly compared to conventional processes. In most cases, only direction-dependent characteristic values from the uniaxial tension are used to qualify a printing process before it is used. The literature, on the other hand, demonstrates that the results are not transferable to other loading conditions. In this work, several engineering tests were integrated into a single test specimen so that they can be determined on the same specimen. The test specimen can be used to test tooth root strength, bending strength, notched bar impact energy, and thread strength depending on the mounting direction, thus representing industrial loading cases. In this study, test specimens were fabricated by conventional manufacturing (machining), L-PBF (Laser Powder Bed Fusion), and WA-DED (Wire Arc Direct Energy Deposition), and the results were compared using statistical methods. Factors to capture manufacturing influence and buildup direction were statistically validated on 316L. The work shows a benchmark with a typical initial microstructure of rolled and milled material, L-PBF, and WA-DED parts on loads close to the application and thus simplifies an industry-oriented evaluation of a new manufacturing process. KW - manufacturing factor KW - testing specification KW - laser powder bed fusion KW - wire arc direct energy deposition KW - 316L KW - significance KW - statistical method KW - benchmark geometry Y1 - 2023 UR - https://www.mdpi.com/2075-4701/13/11/1900 U6 - https://doi.org/https://doi.org/10.3390/met13111900 ER - TY - GEN A1 - Fügenschuh, Armin A1 - Buhl, Johannes A1 - Bambach, Markus ED - Fortz, Bernard ED - Labbé, Martine T1 - Trajectory Optimization for Wire-Arc Additive Manufacturing T2 - Operations Research Proceedings 2018 ; selected papers of the Annual International Conference of the German Operations Research Society (GOR), Brussels, Belgium, September 12-14, 2018 Y1 - 2019 SN - 978-3-030-18499-5 SN - 978-3-030-18500-8 U6 - https://doi.org/10.1007/978-3-030-18500-8 SP - 331 EP - 337 PB - Springer CY - Cham ER - TY - GEN A1 - Nguyen, Lam A1 - Buhl, Johannes A1 - Bambach, Markus T1 - Decomposition algorithm for tool path planning for wire-arc additive manufacturing T2 - Journal of Machine Engineering Y1 - 2018 U6 - https://doi.org/10.5604/01.3001.0010.8827 SN - 1895-7595 SN - 2391-8071 VL - 18 IS - 1 SP - 96 EP - 107 ER - TY - GEN A1 - Abas, Muhammad A1 - Alkahtani, Mohammed A1 - Khalid, Qazi Salman A1 - Hussain, Ghulam A1 - Abidi, Mustufa Haider A1 - Buhl, Johannes T1 - Parametric Study and Optimization of End-Milling Operation of AISI 1522H Steel Using Definitive Screening Design and Multi-Criteria Decision-Making Approach T2 - Materials Y1 - 2022 U6 - https://doi.org/10.3390/ma15124086 SN - 1996-1944 VL - 15 IS - 12 ER - TY - GEN A1 - Hart-Rawung, Thawin A1 - Horn, Alexander A1 - Buhl, Johannes A1 - Bambach, Markus A1 - Merklein, Marion T1 - A unified model for isothermal and non-isothermal phase transformation in hot stamping of 22MnB5 steel T2 - Journal of Materials Processing Technology Y1 - 2023 U6 - https://doi.org/10.1016/j.jmatprotec.2023.117856 SN - 1873-4774 SN - 0924-0136 VL - 313 ER - TY - GEN A1 - Buhl, Johannes A1 - Israr, Rameez A1 - Bambach, Markus T1 - Modeling and convergence analysis of directed energy deposition simulations with hybrid implicit / explicit and implicit solutions T2 - Journal of Machine Engineering Y1 - 2019 U6 - https://doi.org/10.5604/01.3001.0013.4086 SN - 2391-8071 SN - 1895-7595 VL - Vol. 19 IS - 3 SP - 94 EP - 107 ER - TY - GEN A1 - Hussain, Ghulam A1 - Alkahtani, Mohammed A1 - Alsultan, Marwan A1 - Buhl, Johannes A1 - Gupta, Munish Kumar T1 - Chip formation, cutting temperature and forces measurements in hard turning of Gcr15 under the influence of PcBN chamfering parameters T2 - Measurement KW - Chamfering width KW - Chamfering angle KW - DEFORM KW - Hard turning Y1 - 2022 U6 - https://doi.org/10.1016/j.measurement.2022.112130 SN - 1873-412X SN - 0263-2241 VL - Vol. 204 ER - TY - GEN A1 - Hussain, G. A1 - Hassan, Malik A1 - Wei, Hongyu A1 - Buhl, Johannes A1 - Xiao, Maohua A1 - Iqbal, Asif A1 - Qayyum, Hamza A1 - Riaz, Asim Ahmed A1 - Muhammad, Riaz A1 - Ostrikov, Kostya T1 - Advances on Incremental forming of composite materials T2 - Alexandria Engineering Journal Y1 - 2023 U6 - https://doi.org/10.1016/j.aej.2023.07.045 SN - 1110-0168 VL - Vol. 79 SP - 308 EP - 336 ER - TY - GEN A1 - Hart-Rawung, Thawin A1 - Buhl, Johannes A1 - Bambach, Markus ED - Bambach, Markus T1 - A Fast Approach for Optimization of Hot Stamping Based on Machine Learning of Phase Transformation Kinetics T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.218 SN - 2351-9789 VL - 47 SP - 707 EP - 712 ER - TY - GEN A1 - Santhanakrishnan Balakrishnan, Venkateswaran A1 - Hart-Rawung, Thawin A1 - Buhl, Johannes A1 - Seidlitz, Holger A1 - Bambach, Markus T1 - Impact and damage behaviour of FRP-metal hybrid laminates made by the reinforcement of glass fibers on 22MnB5 metal surface T2 - Composites Science and Technology Y1 - 2020 U6 - https://doi.org/10.1016/j.compscitech.2019.107949 SN - 1879-1050 SN - 0266-3538 VL - Vol. 187 ER - TY - GEN A1 - Alimov, Artem A1 - Härtel, Sebastian A1 - Buhl, Johannes A1 - Gardill, Markus A1 - Knaack, Marcus T1 - Erfassung von Pressen­ver­formungen mit Radarsensoren T2 - wt Werkstattstechnik Y1 - 2023 U6 - https://doi.org/10.37544/1436-4980-2023-10-47 SN - 1436-4980 SN - 1436-5006 VL - 113 IS - 10 SP - 425 EP - 431 ER - TY - GEN A1 - Grüger, Lennart A1 - Fischer, Tim Sebastian A1 - Woll, Ralf A1 - Buhl, Johannes T1 - Safeguarding Against Risks in the Wire Arc Additive Manufacturing Process T2 - Industry 4.0 Science N2 - In this article, the potential risks in wire arc additive manufacturing are analyzed using failure mode and effects analysis. To achieve this, 186 possible causes of risk were analyzed and the five most critical risks were discussed in detail. Four significant risk factors were identified in the construction process. The fifth risk relates to the shielding gas flow. This is only one influencing factor among the welding parameters, which have strong interactions with each other. Therefore, their relationships should be analyzed on the basis of numerous tests. KW - additive manufacturing KW - wire arc additive manufacturing KW - failure mode and effects analysis Y1 - 2024 U6 - https://doi.org/10.30844/I4SE.24.1.63 SN - 2942-6170 VL - 2024 IS - 1 SP - 63 EP - 69 ER - TY - GEN A1 - Grüger, Lennart A1 - Fischer, Tim Sebastian A1 - Woll, Ralf A1 - Buhl, Johannes T1 - Absicherung von Risiken beim Prozess des Wire Arc Additive Manufacturing T2 - Industry 4.0 Science KW - Additive Manufacturing KW - Wire Arc Additive Manufacturing KW - Failure Mode and Effects Analysis Y1 - 2024 U6 - https://doi.org/10.30844/I4SD.24.1.63 SN - 2942-6154 VL - 2024 IS - 1 SP - 63 EP - 69 ER - TY - GEN A1 - Omair, Muhammad A1 - Alkahtani, Mohammed A1 - Ayaz, Kashif A1 - Hussain, Ghulam A1 - Buhl, Johannes T1 - Supply Chain Modelling of the Automobile Multi-Stage Production Considering Circular Economy by Waste Management Using Recycling and Reworking Operations T2 - Sustainability N2 - The supply chain management plays a crucial role in delivering products from a supplier, through the manufacturer, distributors, and retailers to the targeted customers. The lifecycle of the products can be ended at any stage due to imperfect quality or waste, which are typically not managed well for a good price. This product’s life can be extended and increased with the use of the circular economy for the value addition processes which turn the waste into byproducts, which can be sold with maximum profit. The automobile industry is associated with various other small industries and is very significant for the economy at the local, national, and international levels. However, the industry also requires sustainable development in its supply chain management, gained by introducing the circular economy concept to manage and reduce the generated waste. The consumption of carbon fiber-reinforced composites (CFRCs) in the manufacturing of numerous automotive parts has acquired immense attention this decade, but the process also generates imperfect products (waste). The proposed model is based on a mathematical formulation to manage imperfect production by reworking and recycling, where the former is required to re-add value to the proportion of the rejected parts, and the latter is to recycle the remaining scrap into useful products by using a circular economy. The outsourcing operation is also added to provide an optimal level of inventory and lot sizing for minimizing the total cost of the supply chain management. Data from the automobile part industry are tested to provide the practical implications of the proposed SCM mathematical model. Sensitivity analysis is performed to understand the significance level of the individual parameters affecting the objective function, i.e., the total cost of the SCM. The results show a meaningful insight for the managers to obtain the benefits of the circular economy in multi-stage automobile part production for sustainable and resilient supply chain management. KW - supply chain management KW - circular economy KW - automotive industry KW - outsourcing KW - imperfect production Y1 - 2022 U6 - https://doi.org/10.3390/su142215428 SN - 2071-1050 VL - 14 IS - 22 ER - TY - GEN A1 - Emdadi, Aliakbar A1 - Sizova, Irina A1 - Stryzhyboroda, Oleg A1 - Hecht, Ulrike A1 - Buhl, Johannes A1 - Bambach, Markus ED - Bambach, Markus T1 - Hot Workability of a Spark Plasma Sintered Intermetallic Iron Aluminide Alloy Above and Below the Order-disorder Transition Temperature T2 - Procedia Manufacturing; Part of Special issue: 23rd International Conference on Material Forming Y1 - 2020 U6 - https://doi.org/10.1016/j.promfg.2020.04.238 SN - 2351-9789 VL - 47 SP - 1281 EP - 1287 ER -