TY - GEN A1 - Morales, Carlos A1 - Leinen, Dietmar A1 - Flores, Eduardo A1 - Muñoz-Cortes, Esmeralda A1 - Leardini, Fabrice A1 - Ares, José Ramón A1 - Flege, Jan Ingo A1 - Soriano, Leonardo A1 - Ferrer, Isabel J. A1 - Sanchez, Carlos T1 - Imaging the Kirkendall effect in pyrite (FeS2) thin films: Cross-sectional microstructure and chemical features T2 - Acta Materialia N2 - This investigation provides novel data on the structure and chemical composition of pyrite thin films and new hints concerning their formation mechanism. From TEM-HAADF data, it has been found that the films are composed of two different layers: one is very compact and the other one is quite porous with many voids separating a few groups of grains. This porous layer is always in direct contact with the substrate, and its thickness is quite similar to that of the original Fe film. The average size of pyrite grains is equal in both layers, what suggests that the same process is responsible for their formation. Concentration profiles of sulfur, iron and some impurities (mainly sodium and oxygen from the glass substrate) through both layers are given in this work, and thus chemical inhomogeneities of the films are proved by the obtained stoichiometric ratios (S/Fe). Moreover, Na from sodalime glass substrates mainly accumulates at the pyrite grain boundaries and barely dopes them. The obtained results support the hypothesis that the iron sulfuration process essentially induces the diffusion of iron atoms, what leads to the porous layer formation as a manifestation of the Kirkendall Effect. Therefore, it seems that the same mechanisms that operate in the synthesis of surface hollow structures at the nanoscale are also active in the formation of pyrite thin films ranging from several tens to hundreds of nanometers. KW - Pyrite KW - Transmission electron microscopy (TEM) KW - Cross-section KW - Kirkendall effect KW - Sodium doping Y1 - 2021 U6 - https://doi.org/10.1016/j.actamat.2020.116582 SN - 1359-6454 SN - 1873-2453 VL - 205 ER - TY - GEN A1 - Morales, Carlos A1 - Leinen, Dietmar A1 - Campo, Adolfo del A1 - Ares, José Ramón A1 - Sánchez, Carlos A1 - Flege, Jan Ingo A1 - Gutiérrez, Alejandro A1 - Prieto, Pilar A1 - Soriano, Leonardo T1 - Growth and characterization of ZnO thin films at low temperatures: from room temperature to -120 °C T2 - Journal of Alloys and Compounds N2 - ZnO thin films have been grown by e-beam evaporation in the range from room temperature to − 120 °C on two types of substrates, Al2O3 (0001) and Si (100). Although the ZnO/Al2O3 system has been thoroughly characterized, including optical and electrical techniques, the morphological, structural and chemical properties show no significant differences between both substrates. Thus, the general features of the ZnO growth mode at low temperature can be generalized. The relatively low growth temperatures reduce the diffusion of atoms at the surface, which leads to morphological and chemical changes. As the temperature decreases, the growth mode changes from a van der Drift model to a gradual bilayer system composed of an interfacial layer in contact with the substrate and a second columnar-based layer. This second well-ordered film disappears for the lowest temperatures while a Zn-rich interface in contact with the substrate emerges. Precisely from this interface, Zn-rich whiskers develop under the ZnO film and cause the loss of adhesion at temperatures below − 100 °C. These extreme temperatures also affect the crystal size, lattice strain, and total amount of oxygen vacancies. The behavior of the optical and electrical properties in terms of band gap, transparency, electrical resistivity, and Seebeck coefficient is discussed in the light of structural and chemical characterization. Samples grown at 0 °C exhibit an enhanced transmittance compared to those grown at room temperature while preserving similar electrical resistivity values and natural n-type doping. These results open a promising route to enhance ZnO films properties below the typical high temperature window. KW - zinc oxide (ZnO) KW - thin films KW - morphology KW - scanning electron microscopy (SEM) KW - DRX KW - optical properties KW - electrical properties Y1 - 2021 U6 - https://doi.org/10.1016/j.jallcom.2021.161056 SN - 0925-8388 SN - 1873-4669 VL - 884 ER - TY - GEN A1 - Morales, Carlos A1 - Pascual, Antonio A1 - Leinen, Dietmar A1 - Flores, Eduardo A1 - Muñoz-Cortes, Esmeralda A1 - Leardini, Fabrice A1 - Ares, José Ramón A1 - Flege, Jan Ingo A1 - Soriano, Leonardo A1 - Ferrer, Isabel J. A1 - Sanchez, Carlos T1 - Reaction Mechanism and Kinetic Model of Fe Thin Film Transformation into Monosulfides (FeS): First Step of the Fe Films Sulfuration Process into Pyrite T2 - The Journal of Physical Chemistry C N2 - The sulfuration of metallic iron layers into pyrite (FeS2) is preceded by an initial stage characterized by the iron transformation into monosulfide, which acts as a precursor of the disulfide. This work presents a comprehensive reaction and kinetic model of the sulfuration reaction of metallic iron thin films into monosulfides when a molecular sulfur (S2) atmosphere is used. By slowing down the sulfuration reaction, we have been able to follow in situ the evolution of the transport properties (electrical resistivity and Seebeck coefficient) of the Fe films during their sulfuration reaction to monosulfides. We show that two different stages characterize this initial sulfuration: (1) the transformation of Fe into hexagonal pyrrhotite (Fe → Fe1–xSH) and (2) a partial crystallographic transformation of this hexagonal pyrrhotite into orthorhombic pyrrhotite (Fe1–xSH → Fe1–xSO). A two-step process can explain the pyrrhotite hexagonal phase formation, being first controlled by the surface adsorption of S2 on the external sample interface (S2/pyrrhotite) and second by the diffusion of Fe atoms through the formed pyrrhotite layer. By deducing the corresponding kinetic equations in terms of the experimental parameters (S2 partial pressure and thicknesses of the layers of present species), we can explain the evolution of the electrical resistance and Seebeck coefficient of the original Fe film during its transformation into monosulfide. At the same time, the appearance of the Kirkendall effect during the monosulfide phase formation is experimental and formally justified. The comprehensive description of this first stage of the complete sulfuration process of the Fe film into pyrite provides a layout to deeply discuss the influence of these intermedium phases on the final iron disulfide film characteristics and the appearance of potential film defects related to the experimental growth conditions. KW - Fe thin films KW - sulfuration KW - kinetics KW - transport properties KW - Kirkendall effect KW - Seebeck coefficient KW - resistivity Y1 - 2022 U6 - https://doi.org/10.1021/acs.jpcc.2c02060 SN - 1932-7455 SN - 1932-7447 VL - 126 IS - 32 SP - 13870 EP - 13883 ER - TY - GEN A1 - Kosto, Yuliia A1 - Tschammer, Rudi A1 - Morales, Carlos A1 - Henkel, Karsten A1 - Flege, Jan Ingo A1 - Ratzke, Markus A1 - Fischer, Inga Anita A1 - Costina, Ioan A1 - Alvarado Chavarin, Carlos A1 - Wenger, Christian T1 - Rational design and development of room temperature hydrogen sensors compatible with CMOS technology: a necessary step for the coming renewable hydrogen economy T2 - Proceedings of iCampus Conference Cottbus 2024 N2 - The transition towards a new, renewable energy system based on green energy vectors, such as hydrogen, requires not only direct energy conversion and storage systems, but also the development of auxiliary components, such as highly sensitive hydrogen gas sensors integrated into mass devices that operate at ambient conditions. Despite the recent advances in nanostructured metal oxide thin films in terms of simple fabrication processes and compatibility with integrated circuits, high sensitivity, and short response/recovery times usually require the use of expensive noble metals or elevated tem-peratures (>250 ºC), which results in high power consumption and poor long-term stability. This article presents the first steps of the work on developing a novel resistive hydrogen gas sensor based on ultrathin cerium oxide films, compatible with complementary metal oxide semiconductor technology and capable of operating at room temperature. Here, we show a multidisciplinary bottom-up approach combining different work areas for the sensor development, such as sensor architecture, sensing mechanism and deposition strategy of the active layer, electrical contact design depending on the desired electrical output, and fast testing under controlled environments. KW - gas sensors KW - micro-structering KW - atomic layer deposition KW - sensor platform Y1 - 2024 SN - 978-3-910600-00-3 U6 - https://doi.org/10.5162/iCCC2024/P21 SP - 182 EP - 185 PB - AMA Service GmbH CY - Wunstorf ER - TY - GEN A1 - Morales, Carlos A1 - Mahmoodinezhad, Ali A1 - Tschammer, Rudi A1 - Kosto, Yuliia A1 - Alvarado Chavarin, Carlos A1 - Schubert, Markus Andreas A1 - Wenger, Christian A1 - Henkel, Karsten A1 - Flege, Jan Ingo T1 - Combination of Multiple Operando and In-Situ Characterization Techniques in a Single Cluster System for Atomic Layer Deposition: Unraveling the Early Stages of Growth of Ultrathin Al2O3 Films on Metallic Ti Substrates T2 - Inorganics N2 - This work presents a new ultra-high vacuum cluster tool to perform systematic studies of the early growth stages of atomic layer deposited (ALD) ultrathin films following a surface science approach. By combining operando (spectroscopic ellipsometry and quadrupole mass spectrometry) and in situ (X-ray photoelectron spectroscopy) characterization techniques, the cluster allows us to follow the evolution of substrate, film, and reaction intermediates as a function of the total number of ALD cycles, as well as perform a constant diagnosis and evaluation of the ALD process, detecting possible malfunctions that could affect the growth, reproducibility, and conclusions derived from data analysis. The homemade ALD reactor allows the use of multiple precursors and oxidants and its operation under pump and flow-type modes. To illustrate our experimental approach, we revisit the well-known thermal ALD growth of Al2O3 using trimethylaluminum and water. We deeply discuss the role of the metallic Ti thin film substrate at room temperature and 200 °C, highlighting the differences between the heterodeposition (<10 cycles) and the homodeposition (>10 cycles) growth regimes at both conditions. This surface science approach will benefit our understanding of the ALD process, paving the way toward more efficient and controllable manufacturing processes. KW - Atomic layer deposition (ALD) KW - in-situ KW - operando KW - X-ray photoelectron spectroscopy KW - ellipsometry KW - quadrupol mass spectrometry (QMS) Y1 - 2023 U6 - https://doi.org/10.3390/inorganics11120477 SN - 2304-6740 VL - 11 IS - 12 ER - TY - GEN A1 - Gonzalez-Castãno, Miriam A1 - Morales, Carlos A1 - Navarro de Miguel, Juan Carlos A1 - Boelte, Jens-H. A1 - Klepel, Olaf A1 - Flege, Jan Ingo A1 - Arellano-García, Harvey T1 - Are Ni/ and Ni5Fe1/biochar catalysts suitable for synthetic natural gas production? A comparison with γ-Al2O3 supported catalysts T2 - Green Energy & Environment N2 - Among challenges implicit in the transition to the post–fossil fuel energetic model, the finite amount of resources available for the technological implementation of CO2 revalorizing processes arises as a central issue. The development of fully renewable catalytic systems with easier metal recovery strategies would promote the viability and sustainability of synthetic natural gas production circular routes. Taking Ni and NiFe catalysts supported over γ-Al2O3 oxide as reference materials, this work evaluates the potentiality of Ni and NiFe supported biochar catalysts for CO2 methanation. The development of competitive biochar catalysts was found dependent on the creation of basic sites on the catalyst surface. Displaying lower Turn Over Frequencies than Ni/Al catalyst, the absence of basic sites achieved over Ni/C catalyst was related to the depleted catalyst performances. For NiFe catalysts, analogous Ni5Fe1 alloys were constituted over both alumina and biochar supports. The highest specific activity of the catalyst series, exhibited by the NiFe/C catalyst, was related to the development of surface basic sites along with weaker NiFe–C interactions, which resulted in increased Ni0:NiO surface populations under reaction conditions. In summary, the present work establishes biochar supports as a competitive material to consider within the future low-carbon energetic panorama. KW - Biochar catalysts KW - Carbon catalysts KW - Ni catalysts KW - NiFe alloy KW - Bimetallic catalysts KW - Synthetic natural gas KW - CO2 methanation Y1 - 2023 U6 - https://doi.org/10.1016/j.gee.2021.05.007 SN - 2468-0257 VL - 8 IS - 3 SP - 744 EP - 756 ER - TY - GEN A1 - Morales, Carlos A1 - Pascual, Antonio A1 - Leinen, Dietmar A1 - Luna-López, Gabriel A1 - Ares, Jose R. A1 - Flege, Jan Ingo A1 - Soriano, Leonardo A1 - Ferrer, Isabel J. A1 - Sanchez, Carlos T1 - Reaction Mechanism and Kinetic Model of the Transformation of Iron Monosulfide Thin Films into Pyrite Films T2 - The Journal of Physical Chemistry C N2 - This work presents a comprehensive reaction and kinetic model of the pyrite thin films formation by sulfuration of Fe monosulfides when a molecular sulfur (S2) atmosphere is used. This investigation completes the results already published on the explanation and interpretation of the sulfuration process that transforms metallic iron into pyrite. It was previously shown that the monosulfide species (i.e., orthorhombic and hexagonal pyrrhotite phases) are intermediate phases in the sulfuration reaction. Based on experimental data we now show that the sulfuration of pyrrhotite to pyrite takes place in two distinct stages: (i) conversion of orthorhombic pyrrhotite to pyrite (Fe1–xSO → FeS2) while the hexagonal pyrrhotite (Fe1–xSH) phase remains unaltered, and (ii) final transformation of hexagonal pyrrhotite to pyrite (Fe1–xSH → FeS2). Both processes occur via interstitial sulfur diffusion through the previously formed pyrrhotite layer. Consequently, the monosulfide is sulfurated at the internal Fe1–xS/FeS2 interface. The reaction mechanism at each stage has been validated using the corresponding kinetic model to fit the experimental data on time evolution of Fe1–xS and FeS2 layers thicknesses and some of the film transport properties. The concluding global reaction mechanism proposed in some of our former papers and completed here (Fe → Fe1–xS → FeS2) can explain the resulting microstructure of the pyrite films (i.e., Kirkendall effect and formation of a porous layer in the film). Simultaneously, it also justifies the presence of intrinsic defects, such as iron and sulfur vacancies, and the accumulation of interstitial sulfur at the film grain boundaries. The conductivity of pyrite films is tentatively explained using a two-band model where the changes in the Seebeck coefficient and the S/Fe ratio during the pyrite recrystallization stage can be successfully explained. KW - Sulfuration KW - Phase Transition KW - Sulfur diffusion KW - Reaction kinetics KW - Intrinsic defects KW - Seebeck coefficient Y1 - 2025 U6 - https://doi.org/10.1021/acs.jpcc.4c08227 SN - 1932-7447 VL - 129 IS - 9 SP - 4724 EP - 4737 PB - American Chemical Society (ACS) ER - TY - GEN A1 - Morales, Carlos A1 - Gertig, Max A1 - Kot, Małgorzata A1 - Alvarado, Carlos A1 - Schubert, Markus Andreas A1 - Zoellner, Marvin Hartwig A1 - Wenger, Christian A1 - Henkel, Karsten A1 - Flege, Jan Ingo T1 - In situ X‐ray photoelectron spectroscopy study of atomic layer deposited cerium oxide on SiO₂ : substrate influence on the reaction mechanism during the early stages of growth T2 - Advanced materials interfaces N2 - Thermal atomic layer deposition (ALD) of cerium oxide using commercial Ce(thd)4 precursor and O3 on SiO2 substrates is studied employing in‐situ X‐ray photoelectron spectroscopy (XPS). The system presents a complex growth behavior determined by the change in the reaction mechanism when the precursor interacts with the substrate or the cerium oxide surface. During the first growth stage, non‐ALD side reactions promoted by the substrate affect the growth per cycle, the amount of carbon residue on the surface, and the oxidation degree of cerium oxide. On the contrary, the second growth stage is characterized by a constant growth per cycle in good agreement with the literature, low carbon residues, and almost fully oxidized cerium oxide films. This distinction between two growth regimes is not unique to the CeOx/SiO2 system but can be generalized to other metal oxide substrates. Furthermore, the film growth deviates from the ideal layer‐by‐layer mode, forming micrometric inhomogeneous and defective flakes that eventually coalesce for deposit thicknesses above 10 nm. The ALD‐cerium oxide films present less order and a higher density of defects than films grown by physical vapor deposition techniques, likely affecting their reactivity in oxidizing and reducing conditions. KW - Atomic Layer Deposition (ALD) KW - Cerium oxide KW - In-situ X-ray Photoelectron spectroscopy (in-situ XPS) KW - Growth model KW - Substrate influence Y1 - 2025 U6 - https://doi.org/10.1002/admi.202400537 SN - 2196-7350 VL - 12 IS - 5 SP - 1 EP - 13 PB - Wiley CY - Weinheim ER - TY - GEN A1 - Morales, Carlos A1 - Tschammer, Rudi A1 - Pożarowska, Emilia A1 - Kosto, Julia A1 - Villar‐Garcia, Ignacio J. A1 - Pérez‐Dieste, Virginia A1 - Favaro, Marco A1 - Starr, David E. A1 - Kapuścik, Paulina A1 - Mazur, Michał A1 - Wojcieszak, Damian A1 - Domaradzki, Jarosław A1 - Alvarado, Carlos A1 - Wenger, Christian A1 - Henkel, Karsten A1 - Flege, Jan Ingo T1 - Hydrogen sensing via heterolytic H₂ activation at room temperature by atomic layer deposited ceria T2 - ChemSusChem : chemistry, sustainability, energy, materials N2 - Ultrathin atomic layer deposited ceria films (<20 nm) are capable of H2 heterolytic activation at room temperature, undergoing a significant reduction regardless of the absolute pressure, as measured under in‐situ conditions by near ambient pressure X‐ray photoelectron spectroscopy. ALD‐ceria can gradually reduce as a function of H2 concentration under H2/O2 environments, especially for diluted mixtures below 10 %. At room temperature, this reduction is limited to the surface region, where the hydroxylation of the ceria surface induces a charge transfer towards the ceria matrix, reducing Ce4+ cations to Ce3+. Thus, ALD‐ceria replicates the expected sensing mechanism of metal oxides at low temperatures without using any noble metal decorating the oxide surface to enhance H2 dissociation. The intrinsic defects of the ALD deposit seem to play a crucial role since the post‐annealing process capable of healing these defects leads to decreased film reactivity. The sensing behavior was successfully demonstrated in sensor test structures by resistance changes towards low concentrations of H2 at low operating temperatures without using noble metals. These promising results call for combining ALD‐ceria with more conductive metal oxides, taking advantage of the charge transfer at the interface and thus modifying the depletion layer formed at the heterojunction. KW - Atomic Layer Deposition KW - Ceria KW - Hydrogen Sensing KW - X-Ray photoelectron spectroscopy KW - Raman spectroscopy KW - Resitive sensor Y1 - 2025 U6 - https://doi.org/10.1002/cssc.202402342 SN - 1864-5631 VL - 18 IS - 13 SP - 1 EP - 13 PB - Wiley-VCH CY - Weinheim ER - TY - GEN A1 - Morales, Carlos A1 - Tschammer, Rudi A1 - Guttmann, Dominic A1 - Chavarin, Carlos Alvarado A1 - Ruffert, Christine A1 - Henkel, Karsten A1 - Wenger, Christian A1 - Flege, Jan Ingo T1 - Bottom-up strategy to develop ultrathin active layers by atomic layer deposition for room temperature hydrogen sensors compatible with CMOS technology T2 - MikroSystemTechnik Kongress 2025 : Mikroelektronik, Mikrosystemtechnik und ihre Anwendungen - Nachhaltigkeit und Technologiesouveränität : proceedings : 27.-29. Oktober 2025, Duisburg Y1 - 2025 SN - 978-3-8007-6614-7 SN - 978-3-8007-6615-4 SP - 71ff. PB - VDE VERLAG GmbH CY - Berlin ER - TY - GEN A1 - Morales Henríques, Carlos Javier A1 - Riebel, Ulrich A1 - Padrón, Alida A1 - Zuniga, Percy A1 - Sorrentino, José T1 - Use of Video Enhanced Microscopy for Characterization of Solid-Liquid-Liquid Mixtures Y1 - 2008 ER - TY - THES A1 - Morales Henríques, Carlos Javier T1 - W/O Emulsions : formulation, characterization and destabilization KW - Wasser-in-Öl-Emulsion Y1 - 2008 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:co1-opus-6068 ER -