@misc{ShapovalovShapovalovaOssenbrinketal., author = {Shapovalov, Oleg and Shapovalova, Mariia and Ossenbrink, Ralf and Heckel, Thomas and Michailov, Vesselin and Weiß, Sabine and Gaal, Mate}, title = {Verbessern der Korrosionsbest{\"a}ndigkeit eines hochtemperaturbest{\"a}ndigen Ultraschalld{\"a}mpfungsk{\"o}rpers mittels Laserstrahl-Auftragschweißen}, series = {DVS Berichte 2021}, journal = {DVS Berichte 2021}, publisher = {DVS Media GmbH}, address = {D{\"u}sseldorf}, isbn = {978-3-96144-147-1}, pages = {370 -- 377}, abstract = {W{\"a}hrend in einem konventionellen Ultraschallpr{\"u}fkopf ein Kunststoffd{\"a}mpfungsk{\"o}rper mit Kleber oder {\"O}l an einen Piezoschwinger angekoppelt ist, werden als Hochtemperaturl{\"o}sung feinpor{\"o}se sintermetallische D{\"a}mpfungsmaterialien mit einer Fl{\"u}ssigglasankopplung eingesetzt. Um dabei das Sintermetall vor dem korrosiven Angriff der Glasschmelze zu sch{\"u}tzten, wird am D{\"a}mpfungsk{\"o}rper gegenw{\"a}rtig Gold- oder Platinfolie zeit- und kostenaufwendig appliziert. In der aktuellen Arbeit wurde eine Methode zum Korrosionsschutz der sintermetallischen Oberfl{\"a}che aus rostfreiem Stahl mittels Laser-Pulverauftragschweißen entwickelt. Im Laufe einer Schweißparameterstudie auf dem Substratmaterial aus massivem rostfreiem Stahl wurde die Eignung unterschiedlicher Auftragsmaterialien auf Nickel- und Kobaltbasis untersucht. Dabei wurde zun{\"a}chst der Einfluss verschiedener Schweißparameter wie Laserleistung, Vorschubgeschwindigkeit und Pulvermenge auf die Auftragsqualit{\"a}t (Nahtform, Vermischungsgrad, Porosit{\"a}t) metallografisch bewertet. Anschließend wurden die aufgetragenen Schichten hinsichtlich ihrer Korrosionsbest{\"a}ndigkeit getestet. Der Kontakt mit einer fl{\"u}ssigen Glasmischung bei 500 °C hat bei keiner der beschichteten Proben sichtbare Korrosionswirkung gezeigt. Als Resultat der Schweißparameterstudie haben sich besonders die nickelbasierten Pulver als gut geeignete Materialien f{\"u}r den Prozess gezeigt. Die identifizierten Schweißparameter wurden im n{\"a}chsten Schritt erfolgreich an das sintermetallische Substrat angepasst.}, language = {de} } @misc{NaumovMorozovaRylkovetal., author = {Naumov, Anton and Morozova, Iuliia and Rylkov, Evgenii and Obrosov, Aleksei and Isupov, Fedor and Michailov, Vesselin and Rudskoy, Andrey I.}, title = {Metallurgical and Mechanical Characterization of High-Speed Friction Stir Welded AA 6082-T6 Aluminum Alloy}, series = {Materials}, volume = {12}, journal = {Materials}, number = {24}, issn = {1996-1944}, doi = {10.3390/ma12244211}, pages = {16}, abstract = {The objective of this study was to investigate the effect of the high welding speed on the mechanical properties and their relations to microstructural characteristics of butt friction stir welded joints with the use of 6082-T6 aluminum alloy. The aluminum sheets of 2.0 mm thick were friction stir welded at low (conventional FSW) and high welding speeds (HSFSW) of 200 and 2500 mm/min, respectively. The grain size in the nugget zone (NZ) was decreased; the width of the softened region was narrowed down as well as the lowest microhardness value located in the heat-affected zone (HAZ) was enhanced by HSFSW. The increasing welding speed resulted in the higher ultimate tensile strength and lower elongation, but it had a slight influence on the yield strength. The differences in mechanical properties were explained by analysis of microstructural changes and tensile fracture surfaces of the welded joints, supported by the results of the numerical simulation of the temperature distribution and material flow. The fracture of the conventional FSW joint occurred in the HAZ, the weakest weld region, while all HSFSW joints raptured in the NZ. This demonstrated that both structural characteristics and microhardness distribution influenced the actual fracture locations.}, language = {en} } @misc{MorozovaObrosovNaumovetal., author = {Morozova, Iuliia and Obrosov, Aleksei and Naumov, Anton and Kr{\´o}licka, Aleksandra and Golubev, Iurii and Bokov, Dmitry O. and Doynov, Nikolay and Weiß, Sabine and Michailov, Vesselin}, title = {Impact of Impulses on Microstructural Evolution and Mechanical Performance of Al-Mg-Si Alloy Joined by Impulse Friction Stir Welding}, series = {Materials}, volume = {14}, journal = {Materials}, number = {2}, issn = {1996-1944}, doi = {https://doi.org/10.3390/ma14020347}, abstract = {Impulse Friction Stir Welding (IFSW) was utilized to join 6082-T6 alloy plates at various impulse frequencies. A distinctive feature of IFSW is the generation of mechanical impulses that enhances the forging action of the tool, and thereby, alters the weld microstructure. The microstructural evolution in the Stir Zone (SZ) with special focus on the strengthening precipitation behavior, and overall mechanical properties of the IFSW joints have been investigated. It was demonstrated that the strengthening β″ precipitates reprecipitated in the SZ of the IFSW joints during natural aging. In contrast, no precipitates were found in the SZ of the Friction Stir Welding (FSW) weld. Partial reversion of β″ after IFSW is supposed to occur due to more developed subgrain network and higher dislocation density introduced by impulses that accelerated precipitation kinetics. Dynamic recrystallisation was facilitated by impulses resulting in a fine, homogeneous structure. There was no significant difference between the microhardness in the SZ, tensile and yield strength of the FSW and IFSW joints. However, the application of impulses demonstrated the smoothing of the hardness reduction in the transition region at the advancing side. The shift of the fracture location from the Heat-Affected Zone (HAZ) by FSW to the SZ as well as higher elongation of the joints by IFSW of lower frequencies could be related to the grain refinement and the change of the grain orientation.}, language = {en} } @misc{MorozovaKrolickaObrosovetal., author = {Morozova, Iuliia and Kr{\´o}licka, Aleksandra and Obrosov, Aleksei and Yang, Yitong and Doynov, Nikolay and Weiß, Sabine and Michailov, Vesselin}, title = {Precipitation phenomena in impulse friction stir welded 2024 aluminium alloy}, series = {Materials Science and Engineering: A}, journal = {Materials Science and Engineering: A}, issn = {0921-5093}, doi = {10.1016/j.msea.2022.143617}, pages = {1 -- 11}, abstract = {Microhardness variations across the friction stir welded (FSW) and impulse friction stir welded (IFSW) AA2024-T351 joints have been elucidated by the transformations of the S-Al2CuMg phase with a special focus on a distinguished hardness peak within the heat-affected zone (HAZ) of the impulse welds. The increase in hardness within the stir zone (SZ) originated from the partial re-precipitation of the initial Guinier-Preston-Bagaryatsky zones (GPB) and metastable S needles, previously dissolved.) Formation and growth of stable S precipitates via coalescence accounted for the softening through the thermo-mechanically affected zone (TMAZ). The peak strengthening within the HAZ of the IFSW joints was mainly caused by the dense needle-shaped S particles, which can be explained by a mutual influence of the process specific temperature and strain cycles. Dislocations and subgrain boundaries introduced to the material due to plastic deformation facilitated the nucleation of strengthening S precipitates in the HAZ. It demonstrates that the impact of deformation should be considered by the characterization of the precipitation development in the HAZ.}, language = {en} } @misc{MorozovaKehmObrosovetal., author = {Morozova, Iuliia and Kehm, Christian and Obrosov, Aleksei and Yang, Yitong and Miah, Kamal Uddin Mohammad and Uludintceva, Elena and Fritzsche, Sebastian and Weiß, Sabine and Michailov, Vesselin}, title = {On the Heat Treatment of Selective-Laser-Melted 316L}, series = {Journal of Materials Engineering and Performance}, volume = {32 (2023)}, journal = {Journal of Materials Engineering and Performance}, number = {10}, issn = {1544-1024}, doi = {10.1007/s11665-022-07404-0}, pages = {4295 -- 4305}, abstract = {The effect of heat treatment at various temperatures (650, 850, 1050, and 1100°C) and dwell times (10 min and 1 h) on the metallurgical and microstructural evolution as well as on the related tensile properties of stainless steel 316L processed by selective laser melting (SLM) has been systematically evaluated. The metallurgical and microstructural features such as defects, stability of the columnar-cellular structure and substructure, second phase particles, and phase transformation imparted by SLM and heat treatment have been discussed. It has been shown that the processing conditions specific to SLM significantly alter the kinetics of phase evolution compared to standard welding techniques which affects the accuracy of the prediction. The influence of these characteristics on tensile properties and hardness was elucidated. It was disclosed that with increasing heat treatment temperature there was a gradual increase in elongation but a decrease in strength related to the dislocation density and the development of the microstructure.}, language = {en} } @misc{KazakSchleussOssenbrinketal., author = {Kazak, Fedor and Schleuß, Leander and Ossenbrink, Ralf and Michailov, Vesselin and Weiß, Sabine}, title = {Particularities of testing structured sheet metals in 3-point bending tests}, series = {Materials Testing}, volume = {58}, journal = {Materials Testing}, number = {6}, issn = {0025-5300}, doi = {10.3139/120.110883}, pages = {495 -- 500}, abstract = {Thin sheet metals from deep drawing steel DC04 are very often used in the production of car body and case parts. Quality improvement of sheet metal components by new constructive solutions (structuring) as well as adapted joining technology is going on. Structured sheet metals differ from each other by their high bending stiffness. At the same time, they show certain anisotropy due to the structure. Therefore a typical testing method of structured semi-finished parts (single sheet metals, sandwiches)is the bending test. The literature review revealed that in many studies no special demands on tests of structured materials were made. This concerns particularly the structure arrangement, structure direction and structure location of the specimen relative to the mandrel position during bending tests, i. e., the direction of the fixed load relative to the structure. The aim of this study was to determine the influence of the test specification on flexural behavior. In the present paper, honeycomb-structured sheet metals were examined using 3-point bending tests. Bending stiffness and lightweight potential were calculated with respect to the location of load application and compared for different structure arrangements,directions and locations. The influence of the anisotropy on flexural behavior of the honeycomb-patterned sheet metals was moderate.}, language = {en} } @misc{EvdokimovObrosovOssenbrinketal., author = {Evdokimov, Anton and Obrosov, Aleksei and Ossenbrink, Ralf and Weiß, Sabine and Michailov, Vesselin}, title = {Mechanical properties of dissimilar steel-aluminum weld}, series = {Materials Science and Engineering: A}, volume = {Volume 722}, journal = {Materials Science and Engineering: A}, issn = {0921-5093}, doi = {https://doi.org/10.1016/j.msea.2018.03.019}, pages = {242 -- 254}, abstract = {Knowledge of the properties of dissimilar welds is of great significance for the development of multi-material lightweight structures. In this study, stainless steel (1.4301) and aluminum alloy (6082-T6) sheets were welded in overlap configuration in keyhole mode. The resulting weld metals were investigated with respect to their mechanical properties. Several samples were cut out of different locations along the welds and their cross-sections were subjected to indentation testing and energy dispersive X-ray (EDS) analysis. Young's modulus E, yield stress σy, and strain hardening exponent n, were determined by means of reverse analysis of the indentation load (P) - depth (h) curves, allowing construction of true stress - true strain relations. An essential increase in yield stress in comparison to the one of the base alloys was observed inside the weld metal. In contrary, Young's modulus and strain hardening exponent of the welds were almost identical to corresponding values of the base steel metal. Due to the sensitivity of yield stress to the aluminum content, slight variations of the welding parameters lead to significant changes in elastic-plastic behavior of the weld metal.}, language = {en} } @misc{EvdokimovDoynovOssenbrinketal., author = {Evdokimov, Anton and Doynov, Nikolay and Ossenbrink, Ralf and Obrosov, Aleksei and Weiß, Sabine and Michailov, Vesselin}, title = {Thermomechanical laser welding simulation of dissimilar steel-aluminum overlap joints}, series = {International Journal of Mechanical Sciences}, volume = {190}, journal = {International Journal of Mechanical Sciences}, issn = {1879-2162}, doi = {10.1016/j.ijmecsci.2020.106019}, pages = {18}, abstract = {Mixing of steel and aluminum within the weld pool during keyhole laser welding results in a complex dissimilar microstructure, which in turn, initiates a shift in weld metal mechanical properties. In this study, a numerical model for computation of distortions in laser-welded dissimilar overlap joints (austenitic stainless steel 304 - 6082-T6 aluminum alloy), which considers properties of the mixed steel-aluminum weld metal was developed. The required yield strength, Young's modulus, and strain hardening exponent of the weld metal were experimentally determined using the indentation technique coupled with energy-dispersive X-ray spectroscopy. The designed material model calculates the weld elastic-plastic properties as a function of the aluminum concentration. The softening of the alloys in the heat-affected zone was determined by physical simulations and considered as a function of maximum temperature. Computed and measured distortions showed good agreement for various welding regimes with an average deviation of 18.4\%. The sensitivity analyses indicated that the application of the developed weld material model significantly improves the accuracy of the thermomechanical simulations.}, language = {en} } @misc{ErmilovaNikitinWeiss, author = {Ermilova, Evgeniia and Nikitin, Alexander and Weiß, Sabine}, title = {The Local Strain Evolution for Structured Sheet Metals During Uniaxial Deformation}, series = {Forming the Future : Proceedings of the 13th International Conference on the Technology of Plasticity}, journal = {Forming the Future : Proceedings of the 13th International Conference on the Technology of Plasticity}, editor = {Daehn, Glenn and Cao, Jian and Kinsey, Brad and Tekkaya, A. Erman and Vivek, Anupam and Yoshida, Yoshinori}, edition = {1}, publisher = {Springer, Cham}, isbn = {978-3-030-75381-8}, issn = {2367-1696}, doi = {10.1007/978-3-030-75381-8_143}, pages = {1701 -- 1711}, abstract = {Structured materials can be progressive alternatives to commonly used flat sheets because of their higher bending stiffness and stability compared to flat sheet metals, made of the same alloy. The application of sheet metals requires accurate information regarding their strength and deformation behavior. Such data are not commonly available and have to be measured by specific test setups and implementation of tests. The aim of this work is to obtain new knowledge about deformation mechanisms of structured sheet metals. Structured sheet metals (SSM) made of conventional deep-drawing steel DC04 were investigated by means of tensile tests. The influence of the structure type arrangement on the deformation behavior was analyzed. The evolution of local strains was analyzed by means of strain gauge measurements as well as 3D-displacement measurements with an ARAMIS highresolution camera system. Local orientation changes in different structural elements were measured using the electron backscatter diffraction technique.}, language = {en} }