@misc{ZhangDoynovWolfetal., author = {Zhang, Wei and Doynov, Nikolay and Wolf, Matthias and Dreibati, Ossama and Ossenbrink, Ralf and Michailov, Vesselin}, title = {Investigation of the Thermal Shock Behavior of Ceramic Using a Combination of Experimental Testing and FE-Simulation Methods}, series = {Advanced engineering materials}, volume = {15}, journal = {Advanced engineering materials}, number = {6}, issn = {1527-2648}, doi = {10.1002/adem.201200241}, pages = {480 -- 484}, abstract = {Thermal shock behavior of ceramics plays a decisive role in their broad industrial applications. For enhanced understanding of damage and failure mechanism under thermal shock loading, in the present work, a combination of experimental testing and numerical simulation methods has been used. The thermal shock behavior of the alumina (99.7\%) disk samples has been investigated by using a plasma test stand: the bottom of the ceramic disks were locally heated in the center by plasma beam; during the heat treatment the temperature distribution at the top of the sample was recorded with a thermographic system. To characterize the thermal shock resistance, a thermomechanical simulation was subsequently carried out. It calculates the temperature and stress distribution within the ceramic disks. The calculated critical thermal tension stresses are reported, which led to the failure of the ceramic disks under thermal shock loading. The effect of the sample thickness on the temperature and stress distribution is presented. Compared with the experimental results the simulated results show excellent agreement. As conclusion, it is possible to determine the thermal shock behavior of ceramic materials by the combination of experimental testing and numerical simulation.}, language = {en} } @inproceedings{ZhangDoynovOssenbrinketal., author = {Zhang, Wei and Doynov, Nikolay and Ossenbrink, Ralf and Michailov, Vesselin and Scheithauer, Uwe and Michaelis, Alexander}, title = {Investigation of thermal shock behaviour of refractory ceramics based on the calcium-aluminate}, series = {14th Biennial Worldwide Congress Unified International Technical Conference on Refractories (UNITECR) 2015, Vienna, Austria, September 15-18, 2015}, booktitle = {14th Biennial Worldwide Congress Unified International Technical Conference on Refractories (UNITECR) 2015, Vienna, Austria, September 15-18, 2015}, address = {Hannover}, isbn = {978-3-9815813-1-7}, language = {en} } @misc{ZhangDoynovOssenbrinketal., author = {Zhang, Wei and Doynov, Nikolay and Ossenbrink, Ralf and Michailov, Vesselin}, title = {Physical and FE-Simulation of Thermal Shock Behaviour of Refractory Ceramics}, series = {refractories WORLDFORUM}, volume = {8}, journal = {refractories WORLDFORUM}, number = {2}, issn = {1868-2405}, pages = {110 -- 117}, language = {en} } @misc{WasilewskiKaneneksDoynovetal., author = {Wasilewski, Eric and Kaneneks, Michael and Doynov, Nikolay and Ossenbrink, Ralf and Michailov, Vesselin}, title = {Laserstrahlschweißen - Verzugs- und Kaltrissminimierung durch simulationsbasierte Steuerung}, series = {DVD Congress 2020 : Große Schweißtechnische Tagung : DVS Campus : Vortr{\"a}ge der Online-Veranstaltungen vom 14. bis 18. September 2020}, journal = {DVD Congress 2020 : Große Schweißtechnische Tagung : DVS Campus : Vortr{\"a}ge der Online-Veranstaltungen vom 14. bis 18. September 2020}, publisher = {DVS Media GmbH}, address = {D{\"u}sseldorf}, isbn = {978-3-96144-098-6}, pages = {9}, abstract = {Leichtbau und das Streben nach Ressourcen- und Energieeffizienz f{\"o}rdern in den letzten Jahren vermehrt den Einsatz hochfester St{\"a}hle. Das Laserstrahlschweißen dieser Werkstoffe wird in der industriellen Großserienferti-gung zur effizienten Herstellung hochpr{\"a}ziser Bauteile und Komponenten mit h{\"o}chsten Qualit{\"a}tsanforderungen eingesetzt. Die Vermeidung schweißbedingter Fehler wie Schweißverzug und Kaltrissbildung sind dabei von ent-scheidender Bedeutung. Konventionelle Anwendungen erf{\"u}llen diesen Anspruch derzeit bedingt durch sehr enge Prozesstoleranzen und die Auswahl unkritischer Werkstoffe, was die Potentiale der F{\"u}geverbindung begrenzt. Auf Basis von FE-Schweißprozesssimulationen konnten Konzepte entwickelt werden, welche eine Verzugs- und Riss-minderung durch aktive Steuerung des Laserschweißprozesses erm{\"o}glichen. Die zugrundeliegenden Modelle be-r{\"u}cksichtigen zum einen das schweißbedingte Temperaturfeld, Gef{\"u}geumwandlungen und Eigenspannungen f{\"u}r die Berechnung des Verzugs. Zudem wird die lokale Wasserstoffkonzentration berechnet und die Ergebnisse der Schweißprozesssimulation mittels eines Kaltrisstools bewertet, welches werkstoffspezifische Risskriterien enth{\"a}lt. Die F{\"a}higkeit das Verzugs- und Kaltrissverhalten abzubilden, er{\"o}ffnet die M{\"o}glichkeit zur Parametervariation. Aus den erhobenen Daten wurden Konzepte der aktiven Krafteinleitung mit einer dynamischen Werkst{\"u}ckeinspannung abgeleitet, die zu Verzugs- und Kaltrissminimierung f{\"u}hren und die Schweißbarkeit hochfester Werkstoffe f{\"o}rdern.}, language = {de} } @misc{WasilewskiDoynovOssenbrinketal., author = {Wasilewski, Eric and Doynov, Nikolay and Ossenbrink, Ralf and Michailov, Vesselin}, title = {Investigations on the thermal conditions during laser beam welding of high-strength steel 100Cr6}, series = {Advances in Industrial and Manufacturing Engineering}, volume = {6}, journal = {Advances in Industrial and Manufacturing Engineering}, issn = {2666-9129}, doi = {10.1016/j.aime.2023.100118}, abstract = {This study examines the thermal conditions during laser beam welding of 100Cr6 high-strength steel using a TruDisk5000 disc laser with a continuous adjustable power range of 100-5000 W. Two parameter sets, characterized by laser power and welding speeds, were analyzed by thermal-metallurgical FE simulations to determine their impact on the thermal conditions during welding. The results show a significant shift in heat coupling, with conduction transitioning to deep penetration welding. As a result of the high welding speeds and reduced energy input, extremely high heating rates up to 2∙104 K s-1 (set A) respectively 4∙105 K s-1 (set B) occur. Both welds thus concern a range of temperature state values for which conventional Time-Temperature-Austenitization (TTA) diagrams are currently not defined, requiring calibration of the material models through general assumptions. Also, the change in energy input and welding speed causes significantly steep temperature gradients with a slope of approximately 5∙103 K mm-1 and strong drops in the temperature rates, particularly in the heat affected zone. The temperature cycles also show very different cooling rates for the respective parameter sets, although in both cases they are well below a cooling time t8/5 of 1 s, so that the phase transformation always leads to the formation of martensite. Since the investigated parameters are known to cause a loss of technological strength and conditionally result in cold cracks, these results will be used for further detailed experimental and numerical investigation of microstructure, hydrogen distribution, and stress-strain development at different restraint conditions.}, language = {en} } @misc{ValkovKotlarskiOrmanovaetal., author = {Valkov, Stefan and Kotlarski, Georgi and Ormanova, Maria and Doynov, Nikolay and Ossenbrink, Ralf and Petrov, Peter and Michailov, Vesselin}, title = {Crystallography and Mechanical Properties of Wire Arc Additively Manufactured Al5356 Components}, series = {Comptes Rendus de L'Academie Bulgare des Sciences}, volume = {74}, journal = {Comptes Rendus de L'Academie Bulgare des Sciences}, number = {No. 6}, issn = {1310-1331}, doi = {10.7546/CRABS.2021.06.03}, pages = {820 -- 827}, abstract = {In this study, we present results of the evolution of the crystallographic texture and imperfections, as well as the corresponding mechanical properties of wire and arc additively manufactured (WAAM) Al5356 specimens, studied by X-ray diffraction (XRD) and tensile testing, respectively. The results show that the phase composition is in the form of a face-centred cubic (fcc) crystal structure, corresponding to the base material, as well as some traces of oxide phase Al2O3. The WAAM specimen growing is accompanied by a slight change in the preferred crystallographic orientation, from (111) to (200) and a decrease in the imperfections concentration. Also, it was found that the ultimate tensile strength (UTS), yield strength (YS), and elongation slightly decrease from the initial to the more advanced stages of growth.}, language = {en} } @inproceedings{StarkKloshekDoynovetal., author = {Stark, O. and Kloshek, Alexander and Doynov, Nikolay and Michailov, Vesselin}, title = {FE-Prozesssimulation des Unterpulverschweißens}, series = {Die Verbindungs-Spezialisten 2008, Vortr{\"a}ge und Posterbeitr{\"a}ge der Veranstaltung in Dresden vom 17. bis 19. September 2008}, booktitle = {Die Verbindungs-Spezialisten 2008, Vortr{\"a}ge und Posterbeitr{\"a}ge der Veranstaltung in Dresden vom 17. bis 19. September 2008}, publisher = {DVS-Verl.}, address = {D{\"u}sseldorf}, isbn = {978-3-87155-256-4}, pages = {490 -- 493}, language = {de} } @inproceedings{StapelfeldLaunertPasternaketal., author = {Stapelfeld, Christoph and Launert, Benjamin and Pasternak, Hartmut and Doynov, Nikolay and Michailov, Vesselin}, title = {The Influence of Geometrical and Welding Imperfections on the Strength of Stiffened Structures}, series = {High Performance Steel Structures Research Council (HPSSRC), Delft, Netherlands, 2018}, booktitle = {High Performance Steel Structures Research Council (HPSSRC), Delft, Netherlands, 2018}, pages = {191 -- 201}, abstract = {The strength calculation of stiffened plates and shells via finite element simulation has been part of the state of the art for a long time. Geometrical nonlinearities as well as the nonlinear material behavior are considered within the calculation. To simplify, both types of imperfections, geometrical and structural ones, are mostly combined in these strength calculations being considered as equivalent geometrical imperfections. Values for standard cases are included in EN 1993-1-5 in case of plated structures or 1-6 in case of shells. A second possibility is the separate definition of fabrication tolerances and residual stresses, as far as they are known. With increasing complexity of the structure, less information are however available on geometrical and particularly structural imperfections. Nevertheless, by means of a more realistic consideration of these values, the actual ultimate load can be determined significantly more exactly and the performance of high performance steel structures is increased. In the investigated cases, deformations and stresses arise mainly due to welding. Therefore, the topic of this article is the application of an analytical numerical hybrid model for predicting imperfections induced by welds. This is presented on an example of a stiffened steel structure and a subsequent ultimate load calculation. At the beginning the analytical model, its physical basis as well as the physical interrelationships are introduced and explained. This is followed by the explanation of the coupling procedure between the analytical model and the numerical calculation for the calculation of weld-induced deformations and residual stresses. The significance of the hybrid model is proven by means of a few sample applications. For a realistic determination of the weld imperfections in the investigated stiffened structure, the coupled hybrid model is used afterwards. An ultimate load analysis gives information about the load carrying behavior under axial loading. The results are compared with the results of an ultimate load analysis from a literature example assuming different eigenvalues with different scaling. The results underline the potential additional utilization of load bearing capacity by this new approach.}, language = {en} } @inproceedings{StapelfeldKloshekDoynovetal., author = {Stapelfeld, Christoph and Kloshek, Alexander and Doynov, Nikolay and Michailov, Vesselin}, title = {Analytisches Schrumpfkraftmodell und Berechnungsprogramm zur Bestimmung des schweißbedingten Verzugs}, series = {Die Verbindungs-Spezialisten 2008, Vortr{\"a}ge und Posterbeitr{\"a}ge der Veranstaltung in Dresden vom 17. bis 19. September 2008}, booktitle = {Die Verbindungs-Spezialisten 2008, Vortr{\"a}ge und Posterbeitr{\"a}ge der Veranstaltung in Dresden vom 17. bis 19. September 2008}, publisher = {DVS-Verl.}, address = {D{\"u}sseldorf}, isbn = {978-3-87155-256-4}, pages = {401 -- 405}, language = {de} } @inproceedings{StapelfeldDoynovMichailov, author = {Stapelfeld, Christoph and Doynov, Nikolay and Michailov, Vesselin}, title = {Das Maximaltemperaturmodell und das gekoppelt analytisch-numerische Schrumpfkraftmodell angewandt an einer komplexen Struktur}, language = {de} }